Pro-Form SEARS 915L User manual

®
E/A/R8
Model No. 831.288264
Serial No.
Write the serial number in the space
above for future reference.
Serial
Number
EXEF_C |S E
EO u I PM ENT
O
HELPLINE!
1-800-736-6879
SEARS, ROEBUCK AND CO.,
HOFFMAN ESTATES, IL 60179
CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Keep this manual
for future reference.
SER' A UAL
\4\\
Patent Pending
www.proforrn.corn
new products, prizes,
fitness tips, and much more!

TABLE OF CONTENTS
IMPORTANT PRECAUTIONS ............................................................. 2
BEFORE YOU BEGIN ................................................................... 3
ASSEMBLY ........................................................................... 4
HOW TO USE THE EXERCISE CYCLE ...................................................... 7
TROUBLE-SHOOTING AND MAINTENANCE ................................................. 8
CONDITIONING GUIDELINES ............................................................. 9
PART LIST ........................................................................... 10
EXPLODED DRAWING ................................................................. 11
ORDERING REPLACEMENT PARTS ................................................ Back Cover
FULL 90 DAY WARRANTY ....................................................... Back Cover
IMPORTANT PRECAUTIONS
WARNING: To reduce the risk of serious injury, read the following important precautions before
using the PROFORM ®915L.
1. It is the responsibility of the owner to ensure
that all users of the 915L are adequately
informed of all warnings and precautions.
through the seat post. Do not insert the seat
knob under the seat post. Tighten the seat
knob into the welded nut.
2. Read all instructions in this manual before 10. Always sit on the seat when using the 915L;
using the 915L. Use the 915L only as never stand up on the pedals.
described. 11. If you feel faint, dizzy, or short of breath, stop
3. Place the 915L on a level surface. Place a mat immediately and begin cooling down.
beneath the 915L to protect the floor. 12.The 915L is intended for home use only. Do
4. not use the 915L in any commercial, rental or
institutional setting.
.
Inspect and tighten all parts regularly. Make
sure that the chain is properly adjusted (see
MAINTENANCE AND TROUBLE-SHOOTING
on page 8). Replace worn parts immediately.
Keep children under age 12 and pets away
from the 915L at all times.
6. The 915L should not be used by persons
weighing more than 250 pounds.
13. The decal shown below has been placed on
the 915L. If the decal is missing, or if it is not
legible, please call our toll-free HELPLINE to
order a free replacement decal (see the back
cover of this manual). Apply the decal
in the location shown.
7. Keep hands and feet away from the link arms
and other moving parts.
8. Do not wear loose clothing that could
become caught on the 915L. Always
wear athletic shoes for foot protection.
9. When adjusting the seat, insert the seat knob
through the welded nut on the frame and
ACAUT|ON
WARNING: Before beginning this or any exercise program, consult your physician. This is especially
important for persons over the age of 35 or persons with pre-existing health problems. Read all
instructions before using. SEARS assumes no responsibility for personal injury or property damage
sustained by or through the use of this product.
2

BEFORE YOU BEGIN
Thank you for selecting the innovative PROFORM ®
915L The 915L blends advanced engineering with
contemporary styling to provide you with a low-impact,
total body workout in the convenience and
privacy of your own home.
For your benefit, read this manual carefully before
you use the PROFORM ®915L. If you have additional
questions, please call our toll-free HELPLINE at 1-800-
736-6879, Monday through Saturday, 7 a.m. until 7
p.m. Central Time (excluding holidays). To help us
assist you, please note the product model number and
serial number before calling. The model number is
831.288264. The serial number can be found on a
decal attached to the 915L (see the front cover of this
manual for the location of the decal).
Before reading further, please review the drawing
below and familiarize yourself with the parts that are
labeled.
Handlebar
Water Bottle Holder
(Bottle not included)
Electronic Monitor
Side Shield
Link Arm
Seat
Seat Post
Seat Knob
Frame
Pedal
3

ASSEMBLY
Assembly requires two people. Place all parts of the exercise cycle in a cleared area and remove the packing
materials. Do not dispose of the packing materials until assembly is completed. Read through all steps before
beginning. During assembly, make sure that all parts are oriented as shown in the drawings.
Assembly requires the included tool and grease packet as well as an adjustable wrench
a rubber mallet _............ __, and a phillips screwdriver
Use the drawings below to identify the small hardware used in assembly. The number in parenthesis beneath
each part refers to the key number of the part, from the PART LIST on page 10. The second number refers to
the quantity used in assembly. Note: some of the hardware shown below may have been pre-attached.
M8 Spring Washer (3)-4 M8 Locknut (32)-8 3/8" Push Cap (19)-2
M8 Washer (5)-4 1/2" Locknut (23)-2 5/8" Push Cap (35)-2
M6 x 16 Screw (49)-8
3/16" Small Screw (2)-15
Link Arm Bushing (47)-2
Pedal Bushing (25)-2
.Press an Endcap (40) onto each of the two Frame Extensions (65).
Press the Frame Extensions (65) into the Frame (1) as shown.
65
40
4

2. Press two Endcaps (40) onto the Rear Stabilizer (39).
,
,
,
Slide the Rear Stabilizer (39) into the indicated end of the Frame
(1). Attach the Rear Stabilizer with two M6 x 16mm Screws (49)
from each side and four M6 x 16mm Screws from beneath.
Tap a 3/8" Push Cap (19) onto each end of the locking rod.
Remove the four M8 Locknuts (32) and the four M8 Spring
Washers (3) from the Seat (48), Attach the Seat to the top of the
Seat Post (42) with the M8 Locknuts and the M8 Spring Washers.
Adjust the Seat (48) to the desired height. Insert the Seat Knob
(52) through the welded nut on the Frame (1) and through the
Seat Post (42). Next, press the Frame Bushing (43) into the top of
the Frame. Tighten the Seat Knob into the welded nut. CAUTION:
Make sure to insert the Seat Pin through the Seat Post; do not
insert the Seat Knob under the Seat Post.
The Electronic Monitor (46) requires two "AA" batteries (not includ-
ed). Alkaline batteries are recommended, Find the markings inside
the battery compartment showing which direction the batteries
must be turned. Insert the batteries into the battery compartment.
Attach the Monitor Bracket (27) to the back of the Electronic
Monitor (46) with the four Console Screws (44).
Insert the Handlebar Shaft (54)into the Frame (1).
Plug the Sensor Wire (21) into the wire on the Electronic Monitor
(46), Attach the Monitor Bracket (27) and the Monitor (46) to the
Frame (1) with two 3/16" Small Screws (2). Make sure that the
Sensor Wire is not pinched between the Electronic Monitor
and the Frame.
Press an Access Cover (14) into the hole in each Side Shield (50,
51) as shown.
32.--_'_
42-_/_
48
;--3
2
/3
4 __\
2q _46
i!!
•ii
Battery
Compartment 44 44
21 27
jjj ..........
___54
5

,
,
Lubricate the Handlebar Shaft (54). Slide the Right Handlebar
(36) onto the right end of the Handlebar Shaft. (Note: Refer to
the drawing on the front cover and make sure that the Right
Handlebar is turned correctly.) Slide the Left Handlebar (37)
onto the left end of the Handlebar Shaft. Tap a 5/8" Push Nut
(35) onto each end of the Handlebar Shaft.
Slide an M8 Washer (5), a Link Arm Bushing (47) and a Link
Arm (26) onto the threaded pin on the lower end of the Left
Handlebar (37). Make sure that the Link Arm Bushing is
turned so the flange is next to the Washer. In addition, make
sure that the opening in the end of the Link Arm is down-
ward, as shown. Tighten an M8 Locknut (32) with an M8
Washer (5) onto the threaded pin.
Attach the other Link Arm to the Right Handlebar (not shown) in
the same manner. 47
,For your convenience, the pedal assemblies have been pre-assembled. Remove the 1/2" Locknut (23) from
one of the Pedal Shafts (16). Slide the 17.5mm Washer (56) onto the shoulder of the Pedal Shaft and firmly
tighten the Pedal Shaft clockwise into the right arm of the Crank (18). Next, tighten the 1/2" Locknut (23)
back onto the Pedal Shaft. Make sure that the 17.5mm Washer (56) can be moved back and forth on the
shoulder of the Pedal Shaft. Fit the end of the right Link Arm (26) onto the Pedal Shaft and slide the Link
Arm onto the Pedal Bushing (25).
Attach the other pedal assembly to the left arm of the Crank (not shown) in the same manner.
Shoulder
/\, \\ \ 56 23
,, .......................
\? : )
9. Make sure that all parts are properly tightened before you use the exercise cycle. Note: Some small
hardware may be left over after the exercise cycle is assembled.
6

HOW TO USE THE EXERCISE CYCLE
HANDLEBAR OPERATION
The handlebars can be used in either the stationary
mode, for pedaling exercise only, or the dual-action
mode, for both upper-body and lower-body exercise.
STATIONARY MODE
To convert the
handlebars to
the stationary
mode, the Link
Arms (26) must
be disconnect-
ed from the
pedals. Pull the
Link Arms out-
ward against
the 17.5mm
Washers (56),
until the Link
Arms are free
of the Pedal
Bushings (25).
CAUTION: Be
careful not to
pinch your
fingers. Lift
the Link Arms
off the pedals.
56
25
26
g Rod
Clip the Link Arms (26) onto the lock rod as shown in
drawing 2.
DUAL-ACTION MODE
To convert the handlebars to the dual-action mode, the
Link Arms must be connected to the pedals. Refer to
drawing 2 above. Lift the Link Arms (26) off the lock rod.
Next, refer to drawing 1 above. Pull the Link Arms (26)
outward against the tops of the 17.5mm Washers (56),
while pulling against the bottoms of the Washers with
your fingers. CAUTION: Be careful not to pinch your
fingers. Slide the Link Arms onto the Pedal Bushings
(25). It may be helpful to move the link arms up and
down slightly until they slide onto the Pedal Bushings.
CAUTION: Make sure that the Link Arms are on the
Pedal Bushings. If the Link Arms are not on the
Pedal Bushings, the Link Arms may slip off during
use, resulting in injury to the user.
SEAT ADJUSTMENT
Proper seat
height is impor-
tant for effective
exercise. As you
pedal, there
should be a
slight bend in 52
your knees when
the pedals are in
the lowest posi-
tion. To adjust
the Seat (48), dismount the exercise cycle, hold the
Seat, and remove the Seat Knob (52). Raise or lower
the Seat and insert the Seat Knob through the Frame
(1) and the Seat Post (42). Tighten the Seat Knob into
the welded nut on the Frame. CAUTION: Make sure
to insert the Seat Pin through the Seat Post; do
not insert the Seat Knob under the Seat Post.
ELECTRONIC MONITOR OPERATION
The electronic monitor offers five modes to provide
instant exercise feedback:
Speed--
Displays
your pedal-
ing speed, in
miles per
hour.
Time--
Displays the
elapsed
time. Note:
Time will be
counted only
SPEED El I:LIZ!, Z
b': '
DISTANCE CALORIE SCAN
TiME
MODE ON/OFF l
while you are pedaling. If you stop pedaling for ten
seconds or longer, the time mode will pause.
Distance--Displays the total distance you have ped-
aled, in miles.
Calorie--Displays the approximate number of Calories
you have burned.
Scan--Displays the speed, time, distance and calorie
modes in a repeating cycle.
Note: The electronic monitor requires two "AA" batter-
ies (not included). See assembly step 3 on page 4 for
battery installation instructions.
7

Follow the steps below to use the electronic monitor:
1. To turn on the power, press the on/off button or
simply begin pedaling.
2. Select one of the five modes:
A. Scan--
When the
power is
turned on,
the scan
mode will
be select-
ed auto-
matically.
A mode
indicator
will appear
by the
Mode indicators
DISTANCE CALORIE SCAN
MODE ON/OFF
[ I1 l
word "SCAN." The speed, time, distance and calo-
rie modes will all be displayed, for five seconds
,
,
each, in a repeating cycle. A second mode indica-
tor will show which mode is currently displayed.
B. Speed, time, distance or calorie--To stop the
scan mode and select the speed, time, distance or
calorie mode for continuous display, repeatedly
press the mode button. Make sure that there is not
a mode indicator by the word "SCAN." The modes
will be selected in the following order: speed, time,
distance, calorie, scan.
To reset the display, turn the power off and then on
again by pressing the on/off button twice.
When you are finished exercising, press the on/off
button to turn off the power. Note: If the pedals
are not moved and the buttons are not pressed
for four minutes, the power will turn off auto-
matically in order to conserve the batteries.
TROUBLE-SHOOTING AND MAINTENANCE
Inspect and tighten all parts of the exercise cycle regu-
larly. To clean the exercise cycle, use a damp cloth
and mild detergent. Never use abrasives or solvents;
keep liquid away from the console.
ELECTRONIC MONITOR
If the electronic monitor does not function properly, the
batteries should be replaced. Most problems are the
result of drained batteries. See assembly step 4 on
page 5 for battery installation instructions.
If the electronic monitor still does not function properly,
the sensor wire should be checked. See assembly step
4 on page 5. Slide the electronic monitor off the frame
and make sure that the sensor wire is plugged fully
into the wire on the electronic monitor.
TIGHTENING THE PEDALS
If the pedals become loose, tighten the pedal shafts
into the arms of the crank. Tighten the 1/2" Locknuts
onto the pedal shafts (see assembly step 7 on page 6).
ADJUSTING THE CHAIN
The exercise cycle features a precision chain that must
be kept properly lubricated and adjusted. Apply a few
drops of light multi-purpose oil to the chain every three
months. If the chain is too tight, the bearings may be
damaged; if the chain is too loose, the fan may be
damaged. If the chain causes excessive noise or slips
as you pedal, check the chain in the following way:
,Carefully pry the Access Cover (14) off the right
side shield. Reach into the access hole and press
down on the chain. There should be no more
than 1 inch, and no less than 1/4 inch, of verti-
cal movement in the center of the chain. If the
chain is properly adjusted, reattach the Access
Cover. If the chain needs to be adjusted, see step 2.
,Pry the Access Cover (14) off the left side shield.
Loosen the M8 Washer Nuts (4). To tighten the
chain, turn the M6 Adjustment Nuts (8) clockwise;
to loosen the chain, turn the Adjust-ment Nuts
counterclockwise. Make sure that the fan is straight,
tighten the Fan Nuts and reattach the Access Covers.
8

CONDiTiONiNG GUiDELiNES
The following general guidelines will help you to plan
your exercise program. Remember that proper nutri-
tion and adequate rest are essential for successful
results.
WARNING: Before beginning this or any exercise
program, consult your physician. This is espe-
cially important for individuals over the age of 35
or individuals with pre-existing health problems.
EXERCISE INTENSITY
Whether your goal is to burn fat or strengthen your
cardiovascular system, the key to achieving the
desired results is to exercise with the proper intensity.
The proper intensity level can be found by using your
heart rate as a guide. The chart below shows recom-
mended heart rates for fat burning, maximum fat burn-
ing, and cardiovascular (aerobic) exercise.
HEART RATE TRAINING ZONES
20 30 40 50 60 70 80 AGE
165
To find the proper heart rate for you, first find your age
near the top of the chart (ages are rounded off to the
nearest ten years). Next, find the three numbers below
your age. The three numbers are your "training zone."
The lowest number is the recommended heart rate for
fat burning; the middle number is the recommended
heart rate for maximum fat burning; the highest
number is the recommended heart rate for aerobic
exercise.
Fat Burning
To burn fat effectively, you must exercise at a relative-
ly low intensity level for a sustained period of time.
During the first few minutes of exercise, your body
uses easily accessible carbohydrate calories for ener-
gy. Only after the first few minutes of exercise does
your body begin to use stored fat calories for energy. If
your goal is to burn fat, adjust your pace until your
heart rate is near the lowest number in your training
zone as you exercise.
For maximum fat burning, adjust your pace until your
heart rate is near the middle number in your training
zone as you exercise.
Aerobic Exercise
If your goal is to strengthen your cardiovascular
system, your exercise must be "aerobic." Aerobic
exercise is activity that requires large amounts of
oxygen for prolonged periods of time. This increases
the demand on the heart to pump blood to the
muscles, and on the lungs to oxygenate the blood.
For aerobic exercise, adjust your pace until your heart
rate is near the highest number in your training zone
as you exercise.
HOW TO MEASURE YOUR HEART RATE
To measure your heart rate, first exercise for at least
four minutes. Then, stop exercising and place two
fingers on your
wrist as shown.
Take a six-
second heart-
beat count, and
multiply the
result by 10 to
find your heart
rate. For
example, if your
six-second
heartbeat count is 14, your heart rate is 140 beats per
minute. (A six-second count is used because your
heart rate will drop rapidly when you stop exercising.)
Adjust the intensity of your exercise until your heart
rate is at the desired level.
WORKOUT GUIDELINES
Each workout should include three important parts: a
warm-up, training zone exercise, and a cool-down.
AWarm-up
Start each workout with 5 to 10 minutes of stretching
and light exercise. A proper warm-up increases your
body temperature, heart rate, and circulation in prepa-
ration for strenuous exercise.
9

Training Zone Exercise Exercise Frequency
After warming up, increase the intensity of your
exercise until your heart rate is in your training zone
for 20 to 30 minutes. Note: During the first few weeks
of your exercise program, do not keep your heart rate
in your training zone for longer than 20 minutes.
A Cool-down
Finish each workout with 5 to 10 minutes of stretching.
This will increase the flexibility of your muscles and
will help to prevent post-exercise problems.
To maintain or improve your condition, complete three
workouts each week, with at least one day of rest
between workouts. After a few months of regular
exercise, you may complete up to five workouts each
week if desired.
The key to success is to make exercise a regular and
enjoyable part of your everyday life.
PART LIST--Model No. 831.288264 R0899A
Key Key
No. Qty. Description No. Qty. Description
1 1 Frame 35 2 5/8" Push Cap
2 15 3/16" Screw 36 1 Right Handlebar
3 4 M8 Spring Washer 37 1 Left Handlebar
4 2 M8 Washer Nut 38 2 Handlebar Foam
5 4 M8 Washer 39 1 Rear Stabilizer
6 1 Reed Switch Clamp 40 4 Endcap
7 3 Flange Bushing 41 1 Base Bumper
8 2 M6 Adjustment Nut 42 1 Seat Post
9 2 M6 x 51mm Adjustment Bolt 43 1 Frame Bushing
10 2 Adjustment Bracket 44 4 Console Screw
11 1 Fan Axle Shaft 45 1 Long Spacer
12 1 Fan Assembly 46 1 Electronic Monitor
13 1 Pedal Spacer 47 2 Link Arm Bushing
14 2 Access Cover 48 1 Seat
15 1 Sprocket 49 8 M6 x 16mm Screw
16 2 Pedal Shaft 50 1 Right Side Shield
17 1 Chain 51 1 Left Side Shield
18 1 Crank 52 1 Seat Knob
19 2 3/8" Push Cap 53 1 Sensor Magnet
20 3 M4 x 16 Tapping Screw 54 1 5/8" Handlebar Shaft
21 1 Reed Switch/Sensor Wire 55 2 Pedal Spring
22 1 Short Spacer 56 2 17.5mm Washer
23 2 1/2" Locknut 57 4 Handlebar Endcap
24 2 13mm Washer 58 2 M10 Flat Washer
25 2 Pedal Bushing 59 2 M8 Hex Nut
26 2 Link Arm 60 3 M4 x 25mm Tapping Screw
27 1 Monitor Bracket 61 1 Fan Plate
28 1 Crank Assembly 62 1 Fan Sprocket
29 2 21mm Washer 63 1 Seat Post Bushing
30 2 Pedal 64 2 21mm Flat Washer
31 2 M8 Pedal Washer 65 2 Frame Extension
32 8 M8 Locknut #1 Grease Pack
33 2 Pedal Cap # 1 User's Manual
34 4 Handlebar Bushing
Note: "#" indicates a non-illustrated part. Specifications are subject to change without notice. See the back cover
of this manual for information about ordering replacement parts.
10

EXPLODED DRAWING--Model No. 831.288264 ROB99A
57
17
19
1
34
28
8
23 49
32
4O
4O
51
60
61
12
i
i
i
28
/
64 11
26 56
11

8E/.4R8
Model No. 831.288264
QUESTIONS?
If you find that:
• you need help assembling or
operating the PROFORM _915L
•a part is missing
•or you need to schedule repair
service
call our toll-free HELPLINE
1-800-736-6879
Monday-Saturday, 7 am-7 pm
Central Time (excluding holidays)
REPLACEMENT
PARTS
If parts become worn and need
to be replaced, call the following
toll-free number
1-800-FON-PART
(1-800-366-7278)
The model number and serial number of your PROFORM _ 915L
are listed on a decal attached to the frame. See the front cover of
this manual to find the location of the decal.
All replacement parts are available for immediate purchase or
special order when you visit your nearest SEARS Service Center.
To request service or to order parts by telephone, call the toll-free
numbers listed at the left.
When requesting help or service, or ordering parts, please be
prepared to provide the following information:
• The NAME OF THE PRODUCT (PROFORM i°_'915L)
• The MODEL NUMBER OF THE PRODUCT (831.288264)
• The KEY NUMBER OF THE PART (see page 10)
• The DESCRIPTION OF THE PART (see page 10).
FULL 90 DAY WARRANTY
For 90 days from the date of purchase, if failure occurs due to defect in material or workmanship in this
SEARS BIKE EXERCISER, contact the nearest SEARS Service Center throughout the United States
and SEARS will repair or replace the BIKE EXERCISER, free of charge.
This warranty does not apply when the BIKE EXERCISER is used commercially or for rental purposes.
This warranty gives you specific legal rights, and you may also have other rights which vary from state
to state.
SEARS, ROEBUCK AND CO., DEPT. 817WA, HOFFMAN ESTATES, IL 60179
Part No. 158417 R0899A Printed in China © 1999 Sears, Roebuck and Co.