Pro-Lift G2000 User manual

- 1 -
OWNER'S MANUAL
WORKING LOAD LIMIT 2000KG
GARAGE JACK
Model No: G2000
THIS NEW JACK CONFORMS TO MANDATORY
ASNZS 2615:2004 STANDARD
Safe Instructions
Operation
Specifications
Maintenance
CAUTION:
Carefully Read Instructions and Procedures for Safe Operations
Imported by
SHINN FU AUSTRALIA PTY. LTD.
15 Viewtech Place, Rowville 3178 VIC Australia
WARNING: THE JACK MUST BE USED ONLY ON HARD
LEVEL SURFACES AND BE FREE TO ROLL DURING
LIFTING AND LOWERING. DO NOT GET UNDER A
VEHICLE THAT IS SUPPORTED BY A TROLLEY JACK -
USE SUPPORT STANDS.

CAUTION BEFORE USING
Due to shipment and/or handling air can be trapped in the hydraulic system, which can interfere
with the jacks lifting. To release air from the hydraulic system:
• Open release valve by turning the jack handle counterclockwise.
• Remove the oil filler plug from the cylinder.
• Rapidly pump jack handle through several full strokes.
• Replace the oil filler plug into the cylinder.
WARNING:
• USE ONLY ON HARD LEVEL SURFACES
• DO NOT GET UNDER A VEHICLE THAT IS ONLY
SUPPORT BY A TROLLY JACK
• USE SUPPORT STANDS
- 2 -
SAFE INSTRUCTIONS
INSTRUCTIONS
RECOMMENDATION FOR SAFE USAGE OF THE JACK
1. The hydraulic trolley jack should be used on a hard level surface and be free to roll during
lifting and lowering.
2. The unlifted wheels of the vehicle should be chocked.
3. The load should be centrally located on the head cap.
4. No person should remain in a vehicle that is being lifted.
5. The hydraulic trolley jack should be used for lifting and lowering only; the raised vehicle
should be supported on vehicle support stands.
6. No person should get bodily under a vehicle that is supported by a hydraulic trolley jack.
7. The vehicle manufacturer owner's manual should be consulted prior to the lifting of the
vehicle.
8. Make sure that lift point is stable and properly centered on jack saddle.
9. Vehicle should be clear of all passengers. Transmission should be in gear (or park for
automation transmission) and the emergency brake should be engaged.
10. Familiarize yourself thoroughly with this owner manual before operation to prevent damage
to jack and property, or personal injury.
This hydraulic trolley jack is designed to be used with a 100mm diameter head cap, and a handle
length of 1070mm length.
1. Before Each Use
Visual inspection should be made before each use of the garage service jack for abnormal
conditions such as cracked welds, leaks and damaged, loose, or missing parts.
2. After Each Use
Garage jack should be inspected immediately if the lift is believed to have been subjected to
an abnormal load or shock. It is recommended that inspection be made by manufacturer’s or
supplier’s authorized repair facility.
3. Annual Inspection
Annual inspection of the garage jack is recommended and shall be made by the
manufacturer’s or supplier’s nominated repair facility to ensure that your garage jack is in
optimum condition.

Front Castor
Rear Castor
Handle Fork
Release Valve
Gear
Handle Assembly
Hydraulic Power
Unit
Saddle
TO RAISE:
Place vehicle in park, apply brake and chock wheels with
suitable devices.
1. Position the jack under the load and close release
valve by turning clockwise firmly.
2. Operate manually by pumping with handle until
saddle ALMOST contacts with vehicle. Check to
see that the saddle is centered and will contact the
load lifting point firmly.
3. Continue to pump jack handle until load is raised to
desired height and immediately transfer load to
appropriately rated jack stands.
TO LOWER:
1. Raise load sufficiently to remove support devices,
then slowly turn handle counterclockwise until load
begins to lower. Carefully control the rate of
descent and avoid shock load created by opening
and closing valve quickly. This may result in
overloading hydraulic circuit causing damage to jack
and personal injury.
2. Remove jack from under load and if necessary,
Model No. : G2000
Working Load Limit: 2,000kg
Height Lowered: 135mm
Height Raised: 495mm
Jack Dimension: 645mm x 345mm x 205mm
Handle Length: 1,240mm
Volume of Oil: 150cc
Net Weight: 31.5kg
push saddle down fully to reduce piston and ram
exposure to contamination.
135
495
645
205
345
- 3 -
OPEARTION
Know Your Jack
SPECIFICATION

OIL FILLER PLUG
RESERVOIR
RESERVOIR
OIL LEVEL:It is recommended
that the oil level is kept at
approximately 12mm below the
filler hole level of power unit.
RAM
PUMP PLUNGER
Important : When adding or replacing oil,
ALWAYS use good grade Hydraulic Jack oil. DO
NOT use Hydraulic Brake Fluid, Alcohol, Glycerin,
Detergent, Motor Oil or dirty oil. Use of an
improper fluid can cause serious internal damage
to your jack.
ADDING OIL
• Position the jack on level ground and fully
lower the saddle. Remove oil filler plug.
• Turn jack over and drain old oil out through
the oil filler plug hole.
• Refill with new oil through the oil filler plug
hole. Not allow dirt or other foreign
materials to enter the hydraulic system
when filling.
• After refilling, remove any air from hydraulic
system by opening the release valve and
rapidly pumping the jack handle several
times.
• Put the oil filler plug back and the jack is
ready for use.
• Add lubricating oil to all moving part as
needed.
• Check ram and pump plunger every few
months for any signs of rust or corrosion.
Clean as needed by wiping with oily cloth.
• When not in use, ALWAYS store jack with
saddle and pump plunger lowered all the
way down.
POSSIBLE PROBLEMS POSSIBLE CAUSES
Jack will not lift
load
Jack will lift
load, but will not
hold
Jack will not
lower
completely
Poor jack
lifting. Pump
feels spongy
Jack will not
lift to full
height
Handle raises
by itself when
jack is under
load
AND SOLUTIONS
(Refer to Operation and
Maintenance procedures
for detail information)
X
Release valve not tightly
closed. To close or
tighten, turn release valve
clockwise.
X X X X Air is in hydraulic system.
Release air from system.
X X X X Oil level is low in jack.
Add oil as required.
X
1. Oil reservoir is over
filled. Drain out some
oil.
2. Lubrication of moving
parts is necessary.
X X X
Power unit is
malfunctioning. Replace
the power unit.
- 4 -
Know Your Jack
MAINTENANCE
MAINTAINING OIL LEVEL
LUBRICATION
PREVENTING RUST

PRODUCT NO.:
G2000
EXPLODED DRAWING
FACTORY NO.:
G2000
- 5 -
2,000 KG GARAGE JACK
MANUAL
1
2
3
4
5
6
7
8
9
10
11
12
4
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
15
72
73
75
47
48
4344
74
42
32
33
34
37
38
39
40
41
35
36
37
49
50
53
55
54
55
56
56
57
58
59
57
52 51
61
62
64
63
65
66
67
68
66
67
68
76
70
69
71
63
64
68

SPARE PARTS LIST
PRODUCT NO.:
G2000
FACTORY NO.:
G2000
1G489-30020-0001
G489-30024-0000
G489-30023-0000
G489-30006-0000
G489-30022-0000
G489-30025-0000
G489-30004-0003
G489-30003-0000
F348-30007-0000
G489-30001-0000
G489-30005-0000
F348-30002-0000
F361-30030-0000
G489-30014-0000
1623-06350-243
1623-09530-243
BASE
2 O-RING
RESERVOIR
BACK-UP WASHER
O-RING
CYLINDER
BACK-UP WASHER
BUCHING COVER
U-CUP-RAM
TOP NUT
BALL
O-RING
WASHER
OIL FILLER
3
4
5
6
7
8
9
10
11
12
13
14
15
16
- 6 -
ITEM QTY DESCRIPTIONPARTCODE ITEM QTY DESCRIPTIONPARTCODE
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
G489-30012-0000
G489-30013-0000
G489-30011-0000
G489-30010-0000
G489-30009-0000
G489-30008-0000
G489-30029-0000
1413-00006-243
1103-06012-204
G489-31000-0380
G489-30021-0000
G489-30027-0000
G589-30015-0421
GASKET
COVERING
LOCK WASHER
SCREW
SCREW
PUMP PISTON
BACK-UP WASHER
GUARD SCREW
OIL SEAL
SCREW SAFETY VALVE
SAFE SPRING
18
19
20
21
22
23
24
25
26
27
28
29 O-RING
30 SCREW
1
1
1
1
1
1
1
1
1
1
1
1
1
1
RAM PLUNGER
G489-40004-0411
G489-40003-1000
32 RELEASE VALVE CONNECTING BAR
RELEASE VALVE GEAR
33
1
1
BALL
NUT34 11317-00010-031
35 11401-00008-031 WASHER
36
37
38
39
40
41
42
43
44
1
5
1
1
1
1
2
1
1
1529-20010-031
1413-00010-204
1103-10016-031
G489-20008-0410
G489-40001-0410
G589-40001-1000
G489-10002-0421
G489-12000-1000
G95L-12000-0000
RETAINER
SCREW
RETURNING SPRING
PIN
LOCK WASHER
HANDLE FORK
RETURN SPRING
LIFT ARM ASSY
SADDLE
47
48
49
50
51
52
53
54
55
56
57
58
59
2
1
1
2
2
1
1
2
2
1
2
2
4
G489-10001-1000
G489-20004-0410
G489-22000-1000
G489-21000-1000
1303-00008-031
1413-00008-204
G489-20007-0410
G489-20005-0410
1413-00020-204
G493-20001-0410
1413-00012-204
G489-20006-0410
1317-00012-031
STUD RADIUS LINK
RIGHT SIDE PLATE
LEFT SIDE PLATE
LOCK WASHER
NUT
LEFT HANDLE BOLT
LOCK WASHER
61
62
63
64
65
66
2
2
4
1
2
4
G489-23000-0000
G489-24000-0000
1413-00010-204
1302-00010-031
G070-20002-0410
G489-20001-1000
BEARING ASSY.
REAR CASTER ASSY
LOCK WASHER
NUT
FRONT AXLE
FRONT WHEEL
SCREW
RIGHT HANDLE BOLT
NUT
RADIUS LINK
LOCK WASHER
FRAME TIE ROD

SPARE PARTS LIST
PRODUCT NO.:
G2000
FACTORY NO.:
G2000
67
68
HANDLE ASSY.
70
71
72
73
74
75
76
- 7 -
ITEM QTY DESCRIPTIONPARTCODE
1401-00018-031
1438-00015-204
WASHER
SNAP RING-E
SCREW
O-RING
HANDLE II
RELEASE VALVE ASSY
RETAINER
FILTER
FRAME TIE ROD
2
2
69 G489-41000-1002
G489-40002-1001
1103-06034-031
G489-30015-0000
G489-32000-0000
1529-40035-031
F361-30007-0000
G489-20003-0410
1
1
1
1
1
1
1
1