Procopi OCTO+ PRO User manual

37
»NOTICE DE MONTAGE / OCTO + PRO
Notice ref 97279999
Installation instructions
To be read carefully and kept for future reference
Wooden Pools
PROCOPI
Les Landes d’Apigné
B.P.45328
35650 LE RHEU Cedex
FRANCE
Notice Octo + Pro/2012
PROFESSIONAL WOODEN POOLS
OCTO+ PRO

»INSTALLATION INSTRUCTIONS / OCTO + PRO
38
>>
RESIN BEADS
When resinous wood species
are autoclaved, the alternating
pressure and vacuum can cause
sticky resin residues to rise to the
surface. To remove them, scrape
them carefully with an appropriate
tool, being careful not to touch the
wood. Turpentine spirits could also
be effective, but could stain the
wood if too much is applied.
>> SALT STAINS
Small green stains are frequently
found on the surface of autoclaved
wood. These can be removed with
light sanding. Left untreated, this
colour will disappear over time.
>>
GREYING
Wood exposed to sunlight is
susceptible to greying. Some
people like the silvery sheen of
this natural patina. If, however, you
would prefer the wood to keep its
original colour with brown tones,
apply a protective coating (lazure,
oil) when the product is assembled.
>>
SPLITTING AND
CRACKING
Wood expands and contracts when
exposed to variations in humidity
and temperature. As it dries, wood
contracts unevenly resulting in
the appearance of cracks. While
these can seem to be cause for
concern, they have no impact on
the mechanical properties of the
product and therefore do not fall
within the scope of the guarantee.
>>
KNOTS
Knots mark the places where
branches were attached. The
quantity and size depends on
the species of wood and the
sorting process. For outdoor
installations, small adherent knots
are acceptable. The more stringent
the sorting process to limit the
number and size of knots, the more
expensive the wood will be.
>>
JOINED WOOD
To ensure the highest quality in the selection of our
wood, it is sorted meticulously before planing. Planks
that feature defects on both sides are taken out. Defects
(knots, cracks, flashes) are removed and the planks are
joined together (see the image above).
This is why it is not unusual to find joined elements in
a wooden pool, it in no way penalises the mechanical
properties of the wood. For the same reason, imperfections
on the interior surface of the pool (knots, cracks, flashes)
are entirely acceptable.
>>
SURFACE MOULD
Mould, caused by microscopic fungi, can grow on wood,
particularly on resinous species, on which the growth
can appear as “blueing”. It is a surface phenomenon,
exacerbated by heat, humidity and inadequate aeration
and is characterised by stains raging from light to dark blue.
They can be removed by wiping the surface. Remember
that class IV treated wood is protected against attack
by fungi that could destroy the physical and mechanical
properties of the wood. For further information, please
refer to Procopi’s guarantees concerning the types of
wood and their treatment.
>>
COLOUR
VARIATIONS
Colour variations are common to
every species of wood. Treatment
brings them our because the depth
of penetration of the product will
depend on the wood density
and grain. Weathering of wood
outdoors will significantly attenuate
these colour variations.
WOOD,
A NATURAL MATERIAL.
Being a natural material, wood will have some imperfections. These are
normal and have no impact on the service life of the product.
A certain number are superficial and are not covered within the scope of
the guarantee.
CAUTION
storage. If you do not intend to assemble your pool immediately, you should store it without opening it in a well-
ventilated room, or failing this, in an area protected from humidity and sunlight. If, however, you were obliged to
unpack your pool, redo and restrap the pallet. Once the pallets are undone, the kit must be assembled within 24 to
48 hours.

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CONTENTS
Foreword ............................................................................. p.40
Storage & time required for assembly............................... p.40
Siting and preparation of the ground .............................. p.41
Assembly of the structure..............................................p.42-46
Pool fitting .......................................................................... p.47
Fitting the liner .................................................................. p.48
Fitting the liner & liner cut-outs......................................... p.49
Assembling the filtration group....................................p.50-51
Mounting the rigid descending pipes................................ p.52
Installation of the filter ...................................................... p.53
Pump/filter & manifold module ......................................... p.54
Hydraulic connections......................................................... p.55
Liner cut-outs (cont.) & underwater lights ...................p.56-57
Commissioning & use.....................................................p.58-59
Assembly of the coping .................................................p.60-61
Assembly & installation of ladders................................p.62-63
Instructions specific to in-ground pools........................p.64-65
Maintenance & use ........................................................p.66-67
Safety ................................................................................... p.68
Guarantee.......................................................................p.69-70
Exploded view of the wooden structure ........................... p.71

»INSTALLATION INSTRUCTIONS / OCTO + PRO
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Congratulations on acquiring your pool. We have taken great care with the design and manufacture of your pool to
provide you with a top quality product.
The wood used to make the various elements (interlocking walls, coping, ladder, etc.) was carefully selected. Outdoors,
these wooden elements are subject to constant weathering: contact with the ground, temperature variations, exposure
to sunlight, rain and frost, insect attack, etc. The wood’s ability to withstand this treatment depends on the origin of the
wood and the method used to treat it.
For this reason, we choose pine from extensive, sustainably managed forests in northern Europe. Why do we insist
on this? Because the more rigorous climates above the 57th parallel favour very slow tree growth, making the wood
stronger and more resilient.
The wood is autoclaved, this involves subjecting the wood alternately to pressure and vacuum in order to drive
the treatment chemicals into the heart of the wood as opposed to other more superficial treatment techniques such as
soaking.
Class IV treated wood in contact with the ground is immune to insect attack and rotting caused by humidity.
Autoclave treatment is guaranteed 10 years, in accordance with standards currently in effect.
The pool coping is made of composite wood slats.
Wood is a living material, variations in temperature and humidity can cause it to expand or contract so take care to
follow the storage and assembly instructions concerning the wooden structure. Similarly, prolonged exposure to UV light
can cause wood to grey. These are natural phenomena that in no way effect the service life of the products.
To preserve the original colour, use a colourless wood finish. You could alternatively opt for a coloured finish or treat
the wood with a colourless oil to slow the decoloration process. Before applying the finish, check that it is microporous
and will allow the wood to breathe. Make sure that the product will not migrate (wet wood) over time to the interior of
the structure and damage the liner. Ideally, the finish should be applied before assembling the pool structure.
>>
FOREWORD
We shall now explain how to assemble your pool, but first some instructions before you begin.
Please read these instructions carefully, this will allow you to prepare each stage to achieve optimum efficiency.
Please keep these instructions for future reference.
You should take the time to go through the components using the nomenclature page that you will find in the
waterproofing kit and make sure that no items are missing.
Keep the following documents;
- the productions sheets for the various kits
- proofs of purchase
STORAGE
If you do not intend to assemble your pool immediately, you should store it without opening it, in a well ventilated
room, or failing this, in an area protected from humidity and sunlight. Once the pallets are undone, the kit must be
assembled within 24 hours. Once work has begun, try to avoid leaving the structure exposed to significant climatic
variations that could cause the wood to “work” too quickly. This could lead to deformations that could render the item
unusable. By preference, the wooden structure should be assembled in one go on a day that is not too hot. The liner
should be stored at a minimum of 20°C for at least 24 hours before it is fitted. This is to render the liner more supple
and thus facilitate fitting. The liner should only be fitted if the ambient temperature is higher than 20 °C.
TOOLS AND TIME REQUIRED TO MOUNT AN OCTO POOL
- To prepare the ground (does not include pouring a concrete slab): shovel, rake, pick axe, cord, aluminium ruler
and a spirit level.
- To assemble the structure: spirit level, screw gun, mallet, measuring tape, Stanley knife, metal saw, flat head and
cross head screw drivers, sanding paper and a fine grain file.
- The time taken for assembly is 3 days for 2 people (does not include excavation, pouring the slab or filling of the
pool).
keep on hand: sand and cement for tamping the soil
>> STORAGE & TIME REQUIRED FOR ASSEMBLY

»INSTALLATION INSTRUCTION / OCTO + PRO
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This is the most important step in the procedure as the pool site will determine the service life of your pool. There are
some rules that must be respected.
Given the vast variation possible (slope, type and homogeneity of the ground, possible issues with drainage, etc) we
cannot provide recommendations for every possible permutation here. Some optional steps, such as pouring a concrete
slab, laying foundations, footing, laying drains, etc will require assistance from professionals who will be able to advise you
on solutions best suited to your configuration.
We will explain how to prepare the ground without any concrete, the objective being to achieve a flat, level bearing
surface. In as far as possible, avoid siting your pool under trees (to stop you pool from being filled with leaves) or near rises
or dips in the ground that could expose children to danger. Do not assemble your pool under electrical cables. The pool
should be at least 3.50m from any electrical source (French safety standard C15-100). On a slope, never back fill under your
pool to bring the bearing surface level, always cut into the upward slope.
Lastly, avoid preparing the ground and assembling the pool while a strong wind is blowing.
How should the pool be oriented? Ideally, the pool should be oriented so that the skimmers are facing into the
prevailing wind. This consideration will determine the orientation of your pool and its layout in your garden.
>>
SITING & PREPARATION OF THE GROUND
ABOVE-GROUND CONFIGURATION ONLY. ADVICE AND INSTRUCTIONS FOR IN-GROUND OR PARTIALLY
SUNKEN CONFIGURATIONS ARE ILLUSTRATED AT THE END OF THIS DOCUMENT.
Trace out site of the pool and clear the ground of plants, grass and other miscellaneous objects.
Next, level and smooth the surface using a spade, rake and a pickaxe (if necessary). Make sure that you smooth out any bumps or
rough areas that could damage the underlay, or more seriously, the liner.
Make sure that the bearing surface is completely flat and perfectly level.
Once the ground has been prepared, use string to mark out the longitudinal axis (A1) of your pool and then the transversal
axis (A2) perpendicular to the axis A1.
Footprint of the OCTO + L.640 x l.400cm
Footprint of the OCTO + L.840 x l.490cm
21
Footprint of the OCTO + L.540 x l.330cm
3

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>>
ASSEMBLY OF THE WOODEN STRUCTURE
The pool structure is mounted in two stages:
-Stage 1, excavation of the site and installation of the cradles designed to reinforce the lateral walls. A cradle
comprises a cross beam, vertical posts and metallic plates to be bolted together.
-Stage 2, assembly of the wooden structure and fitting of the additional items (liner, coping, etc.).
We recommend that the pool structure be assembled by two people.
Before you begin, familiarise yourself with the nomenclature page (enclosed with the Waterproofing kit) and the
main exploded view (at the end of this document) that corresponds to your pool.
You will need to dig shallow trenches to hold the cradles. Make sure that these are parallel to each other and to the A2
axle. The number of trenches required will depend on the pool model, refer to the illustrations corresponding to your
pool. Trenches should be regular and sized to hold the cradles in the right position.
Lay the cradle components out beside the trench and fit them together (using the cradle kit).
Once the cradles have been assembled, place them in the trenches and block them in position using wet compacted
sand if necessary. During this operation, check that the cradles are level, straight, aligned and parallel. Fill the
trenches with wet, compacted sand. Important ! Make sure that the cradles are buried to the correct depth.
3 4
5 6
7 8

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>>
ASSEMBLY OF THE WOODEN STRUCTURE (CONT.)
Recommendations and advice:
- Before beginning assembly, identify the various slat types with reference to the exploded view at the end of this
document.
- Establish the final orientation of your pool, the skimmer should be oriented facing into prevailing winds. The skimmer
should be mounted on a side that starts with a type A slat.
- While assembling the walls, make sure that each slat is fully engaged before starting on the next.
- You may need to use a hammer and a clamp to remedy any slight warping of the slats. Do not strike the wood directly,
use the protective brace (provided).
- During assembly, check regularly that the walls are level and the 4 diagonals are equal in length.
- To avoid the risk or injury or damage to the liner, take care to eliminate any splinters during and after assembly.
- Please refer to the various illustrations provided in this document.
Caution!
- The counter-swim unit pre-fit slats and the double return fitting and main drain slats are delivered in 2 addition-
al kits. These slats will be mounted instead of slats provided in the main kit which will thus be left over.
Fit together 2 half-slats (type A) and 2 type B wall slats according to the illustration above. The male side (double
tongue) should face upwards (see the detail below).
Fit the remaining slats together using type B slats on the short sides and type D slats on the long walls. Take care to
correctly position the pierced slats (type E) that will hold the return and vacuum fittings, the bottom skimmer slat (type
F) and, if necessary, the 2 optional slats from the counter swim unit kit. (Refer to the exploded view at the end of this
document for the position of these slats).
The slat that will hold the return fitting (E) should be positioned above 4 type B slats + 1 type A slat.
The type F slat should be located above the return fitting slat on the last row of this step (12).
The first slat (E) machined to hold the wall drain should be positioned in the second row of slats on the oblique face to
the right of the skimmer.
The type E slat destined to hold the vacuum fitting should be positioned in the same row level as the bottom skimmer
slat (type F).
9 10
11 12
Lames NCC Lames NCC

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>>
ASSEMBLY OF THE STRUCTURE (cont.)
At this point, fit the skimmer into the machined slat (F). Slot the top skimmer slat (G) over slat F and continue around the
pool, fitting 2 type H slats, 1 type l slat and 4 type J half-slats into position as shown.
Attach a decorative trim (type K) to the end of each wall
using 4 3.1x75mm screws (bag L) inserted through holes
pre-drilled at regular intervals along the axis.
Working from the outside, screw the metallic posts (pre-
drilled) onto the wooden walls using 6x40mm screws from
bag C. Check their verticality. Position two decorative
profiles (Q) on either side of each post and fasten them
together using 3 5x70 screws (bag C) as shown.
The wooden brackets are designed to support the coping
after the pool is filled. Pre-drill the wall, then, working
from inside the pool, fasten each coping support bracket
(L) in position using 2 5x100mm screws (bag l), taking
care to ensure that each bracket is 3mm beneath the
top of the pool structure. Check the verticality of each
support bracket.
The short sides of the pools should be fitted with 3 cop-
ing support brackets, except for the side on which the
skimmer is installed, which should be fitted with 2 coping
support brackets (image 21).
13 14
15 16
17 18

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>>
ASSEMBLY OF THE STRUCTURE (cont.)
On the wall holding the skimmer, position 1 coping
support bracket on either side of the skimmer equidistant
from the skimmer axis as shown.
Mount an anchoring plate (coping support bracket kit) on
each support bracket. Make sure that each plate is flush
with the top of the pool structure. Bevel the holes in the
plate before fixing the plates in position.
Mount the support brackets along the long sides of the pools as illustrated in the images above.
19 20
22
21

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>>
ASSEMBLY OF THE STRUCTURE (cont.)
IMPORTANT!
Before you begin to install the liner locking track, check that the structure was correctly assembled.
- Using a spirit level, go around the entire structure checking that it is horizontal.
- Check that the four diagonals are equal in length.
- Correct any defects.
Recommendations:
-The liner locking track should be fitted such that it is flush with the top of the wooden structure.
-Use junction pieces between each liner locking track section.
-Check the length of liner locking track required before cutting.
-Pre-drill the walls using a Ø 3mm drill bit and fix the liner locking track in position.
-Avoid over tightening, this could cause the screws to break through the track.
Refer to the illustrations on page 45.
Important ! The ground underneath the underlay should be absolutely smooth flat and free of any foreign bodies.
Because of the pressure exerted by the water, even the smallest bump will be visible underneath the liner. After clearing
the ground, spread a layer of sand mixed with cement (1 part cement to 7 parts sand) over the floor of the pool and
compact it. Unfold the underlay in the pool taking care to line it up correctly with the corners. Smooth out any wrinkles.
24 25
26 27

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>>
POOL FITTINGS
Before fitting the liner, glue one of the 2
rectangular self-adhesive gaskets (pool fitting
skin pack) around the mouth of the skimmer.
Make sure that the holes in the gasket are
correctly aligned with the holes in the skimmer.
From the pool side, insert 2 throughwall flanges (pool fitting pack)
common to the vacuum fitting and return fitting into the openings
in the machined slats. Fix them in position using countersunk self-
tapping 3x25 screws.
Fit a self-adhesive gasket to each throughwall flange. Screw carefully
by hand to avoid damaging the wood.
INSTALLING THE UNDERWATER LIGHTS!
Before fitting the liner, you must decide on the exact position of the underwater lights and
cut out two 20 mm holes. Refer to the installation instructions enclosed with the underwater
lights for details on how to install these fittings.
28 29 31
Screw the stainless steel pre-fit plate for the counter swim unit to
the inside of the pool wall. Use the screws enclosed with the plate.
Make sure that the plate is properly centred over the cut out in the
pool wall.
Once the plate is in position, and if you do not intend to install a
counter-swim unit at this time, use the shaped foam provided to
plug the hole.
Apply the two self-adhesive gaskets to the inside wall, taking care
to ensure that the holes are correctly aligned.
32
33
34

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IMPORTANT! The ideal temperature for laying liner is between 18° and 25°C. Outside this range, the liner will be either
two rigid or too flexible and will be difficult to fit. On very hot days, lay the liner early in the morning. During cold
weather (less than 18°C), store the liner somewhere warm for as long as possible to increase it’s suppleness and do not
take it out until the last minute.
Place the liner in the centre of the pool and unfold it. When it is unfolded, the liner will form either an octagon or
an elongated octagon on the ground, depending on the pool model. Line the corners up with the corners of the pool
structure. Working in bare feet from inside the pool, fit the liner lip into the liner locking track, continue around the pool.
CAUTION: The vertical seam than joins the band that covers the walls should not be on the wall that holds the skimmer.
If this is the case, turn the liner.
While fitting the liner, insert wooden half pegs (provided) in the liner locking track to hold it in position in the corners
and at regular intervals around the periphery. This will help position the liner and stop it from slipping in the track. Keep
the pegs in position until the pool has been filled with water.
Make sure that the bottom corners of the liner correspond to the corners of the pool structure. You will note that the
liner is slightly smaller than the structure, this is normal and necessary to ensure correct tension on the liner after the
pool has been filled with water. Make sure that the liner is spread out over the entire surface of the pool.
Leave the liner as is until the warmth of the sun eases out the creases caused by folding (this will take a few hours).
CAUTION:
In the event that you need to move the liner, do not slide it in the track. Take it out of the track by pulling upwards
on the lip and reposition it. Sliding the liner in the track can cause it to tear just below the lip (this type of damage will
not be covered by any guarantee).
35 36
>>
FITTING THE LINER

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>>
FITTING THE LINER >>
FITTING AND CUTTING OUT THE LINER
Once the liner has been hung and is correctly
positioned, fill the pool with 2 centimetres
of water.
Push the crease from the centre towards the
walls taking care to smooth out the liner as
much as possible.
This will only be possible if the pool is not too
full or not too empty (more than 2 cm of wa-
ter).
37
CAUTION:
Once the creases have been carefully eliminated (and you have carried out the operations on
page 56):
- mount the main drain flange,
- cut out the liner and mount the main drain face ring (with grate)
At this point,and before continuing to fill the pool, install the filtration group.

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>>
ASSEMBLY OF THE FILTRATION GROUP
Before you continue to fill the pool, assemble the filter group. Refer to the sand filter installation instructions and the
pump operating instructions. Study these diagrams and the tables, they list the main components of the filtration system
and the composition of the various packs.
CAUTION ! ! ! The pump power supply absolutely must be protected by a 30 mA differential circuit breaker mounted
upstream from the installation.
Similarly, follow all the installation instructions set out in the manuals enclosed with the underwater light and the
control panel.
The filtration system, like every other electrical device, must be wired in in accordance with the standards in effect in
the country of installation (C15-100 in France).
Do not hesitate to call on the services of a professional to guarantee the compliance of your installation.
We strongly recommend that you install the filter below the water level of the pool. If the filter is installed above the
water line, there is a risk of deformation due to depressurisation. At most, the filter may be installed level with the
coping. In the event that the filter is installed above the water line, a check vent must be mounted on the return line and
an inspection check valve must be mounted on the suction line (these items are available from any pool specialist).

»installation instruction / octo + Pro
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Description Flowrate (in M/h) w/o directional
jet at the return fittings
Filter diameter
(in mm) Sand Filtration surface
area m3)Volume filtered in 24 hours
FILTRATION pro GF5 13.52 m3/H 600 5x25kg 0.29 324.48m3
Ref Description Ref Description
J Union under the skimmer
B Hose SPI 45 K K Return isolation module (valve) Z Filter tank
E Pump/filter connection hose L Pressure gauge
F Suction isolation module (manifold) M Teflon
G Pump N Return fitting assembly
H Lid holding ring O Return fitting
I Skimmer O1 Return fitting body
l1 Skimmer lid O2 Return fitting gasket
l2 Skimmer basket O3 Return fitting flange
l3 Skimmer gasket O4 Directional jet return fitting face plate
l4 Skimmer screw 5.5 x 25 P Drain plug + o-ring
l5 Skimmer flange Q Collector pipe
l6 Skimmer weir R Laterals
l7 Skimmer face plate S Barbed prt
l8 Skimmer body T Filter base
V 6-way valve
W RTM filter
X Valve o-ring
Y Y union
Z Tank

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>> MOUNTING RIGID DESCENDING PIPES
38 39
40
Screw the unions onto the exterior outlets
of the nozzles (return fitting and vacuum
point), do not forget to correctly position
the gaskets provided in the pool fitting
skin pack.
Hand tighten to avoid crushing the gasket.
Wrap Teflon around the threading of the
J unions and screw them into position
underneath the skimmer.

»installation instruction / octo + Pro
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>> INSTALLING THE FILTER
Once the filter has been filled with sand and the 6-way valve has been installed, wrap Teflon around all union
threadings, and then screw the isolation module (K) and the 2 threaded 50 mm female unions (S) provided in
the connections skin pack along with the pressure gauge onto the 6-way valve.
Before installing the filter, and especially filling it with sand, make sure that it is in its final position and set properly into its
base. Check that the drainage plug is in place.
For details concerning filling of the filter and installation of the 6-way valve, refer to the installation instructions enclosed with
the filter.
K
S
S
44

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>>PUMP FILTER & MANIFOLD MODULE
45
46
Screw the 3 way manifold (F) onto the pump inlet. Do not forget the o-ring provided in the pump package.
Cut a length of tube to size and then connect it, as illustrated, between the pump outlet and the 6-way valve.
47
We recommend rigid PVC tubes
for the descending sections of
the pipework connected to pool
fitting outlets. The rigid PVC should
descend to the bottom of the
excavation.

»installation instruction / octo + Pro
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>> HYDRAULIC CONNECTIONS
Once all the connections have been made, continue filling the pool until the water level is 5 cm
below the return fittings or underwater lights (whichever is lower), then cut out the liner as
described on page 56 and finalise installation of the underwater lights (page 57 and underwater
light installation instructions).
Before continuing to fill the pool, check that all the valves are closed.
Connect tubes between the various pool fittings and the filtration group according to the diagram below. The
filtration kit supplied with your pool is sized for installation of the filtration group at a distance of 3.5 m from the
pool, hence the tube lengths are merely indicative. They will need to be modified to suit your installation. Take
care to calculate and cut lengths taking the total lengths of various coils of tubes supplied into consideration.
48
suction
return
1
2
3
4
1 = return length = +/- 3,6 m
2 = return Y length = +/- 0,85 m x2
3 = skimmer length = +/- 3,4 m
4 = vacuum point length = +/- 5 m
5 = Wall drain length = +/- 4,3 m
5
PRECAUTIONS AND ADVICE:
When screwing the connections onto the unions (isolation valve), hand tighten only. Over tightening could damage the
union threading or twist the o-rings thus causing leaks.
Wrap Teflon 3 or 4 times around those connections not fitted with o-rings.
CONTINUE WITH FILLING

»installation instructions / octo + Pro
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Stick the self-adhesive gaskets to the return fitting and
vacuum fitting flanges. Locate the holes in the throughwall flange and mark
them.
Screw the flange (fitted with its gasket) into place using
the countersunk SS screws M5x16 from the pool fitting
skin pack. Tighten the screws alternately to ensure a
leaktight fit. Hand tighten, over tightening could damage
the flange.
49 50
51
Cut out the liner inside the vacuum fitting and return
fitting flanges.
>> LINER CUT OUTS
52
53
Glue the second skimmer gasket to the interior surface of the skimmer flange.
Locate the 4 corner holes of the skimmer mouth and mark them with a pen.
Position the flange such that its corner holes are aligned with the points marked in pen.
Use a small screw driver or punch to pierce the liner at the 4 points marked and fix the flange in position with the
gasket against the liner. Once the 4 corner screws are in place, continue, inserting a screw through each hole. Avoid over
tightening, this could deform the flange. Tighten the screws alternately to ensure an even and leaktight fit.
54