Prolyte PRO LYFT AETOS PAE-250DC Series Operating instructions

1. GENERAL INFORMATION
Attention: All users must read these operating
instructions carefully prior to the initial operation. These
instructions are intended to acquaint the user with the
hoist controller and enable him/her to use it to the full
extent of its intended capabilities.
The operating instructions contain important information
on how to handle the hoist controller in a safe, correct and
economic way. Acting in accordance with these
instructions helps to avoid dangers, reduce repair costs
and downtime and to increase the reliability and lifetime of
the hoist controller.
Anyone involved in doing any of the following work with
the hoist controller must read the operating instructions
and act accordingly:
•Operation, including preparation, trouble shooting and
cleaning
•Maintenance, inspection, repair
•Transport
Apart from the operating instructions and the accident
prevention act valid for the respective country and area
where the hoist controller is used, also the commonly
accepted regulations for safe and professional work must
be adhered to.
The user is responsible for the proper and professional
instruction of the operating personnel.
Suitable for entertainment use
The PROLYFT AETOS hoist controllers are specially
designed for use in the Entertainment industry. They must
only control electric chain hoists that are suitable for use
in the Entertainment industry.
Combining the hoist controller with different type of
electric chain hoists might lead to unwanted, unexpected
or dangerous situations.
The PROLYFT AETOS hoist controllers are not designed
to control hoists suspending or lifting loads above people.
Read the manual of the electric chain hoists before
starting to operate them with the hoist controller.
Regulations
The accident prevention act and/or safety regulations of
the respective country for using manual and electric chain
hoists must be strictly adhered:
•Europe:
•Machine Directive 2006/42/EG
•Safety of Machinery NEN 12100:2010
•Germany: BGV D6, BGV D8
Additional regulations are in effect for lifting or suspending
loads over people.
Germany: SQ P2
The Netherlands: NPR8020-10
United Kingdom: BS7950-1
Maintenance/Repair
In order to ensure correct operation, not only the
operating instructions, but also the conditions for
inspection and maintenance must be complied with. If
defects are found or abnormal noise is to be heard stop
using the hoist controller immediately.
Attention: Before starting to work on electrical
components the power-supply is to be cut off.
2. INCORRECT OPERATION
•Do not exceed the rated power capacity per controlled
channel.
•Do not lift stuck or jammed loads.
•Do not shortly and frequently actuate the up/down
switch.
•Do not control hoists if the movement of the load is not
visible from the operating position.
•Do not control hoists if you are skilled for lifting loads
•Do not use cables with damaged strain reliefs and/or
isolation.
•Do not use any input- or output cables that are not
suitable for the supplied voltage and / or current.
•Do not use the Thuja data connection (link in, link out)
with other network devices unless these devices are
specified to be suitable for use in the Thuja data
network.
•Do not connect the controller to a mains connection that
is not properly fused.
•Do not use the controller without proper grounding.
•Do not connect more then one hoist on a single
channel.
3. ELECTRIC CONNECTIONS
All electric connections must be used with respect for the
specified voltages and maximum power consumption.
Power input:
The power input connector is a 5pin CEEform connector
suitable for 3 phase 32Amp / 400Volt. 3 Phases, neutral
and ground.
Depending on the type of controller it can be plugged in to
either a 3 phase 400V or a 3 phase 230V mains
connections.
Make sure the mains connection is fused at maximum
32Amps per phase. It is advised to use circuit breakers
with a C or D characteristic.
Make sure the mains connection is properly grounded.
Improper grousing might lead to dangerous with the risk
of electric shock.
Maximum power consumption per hoist.
Each hoist channel is capable of switching an electric
chain hoist with maximum power consumption of 1,5kW.
Power output to the hoists
For each 4 hoist channels there is a Harting 16 output
connector.
Make sure the cables (and each individual wire of the
cable) connected to the output connector are suitable for
minimum 10Amps at 400V per wire.
To avoid voltage drops longer cables should have bigger
wire diameters.
page !4
AETOS Range
AETOS Range
OPERATING AND MAINTENANCE MANUAL
Aetos Models:
PAE-250DC-XXXX, PAE-250LV-XXXX(H), PAE-500DC-XXXX, PAE-500LV -XXXX(H), PAE-1000DC-XXXX, PAE-1000LV -XXXX(H)
READ THIS MANUAL CAREFULLY AND UNDERSTAND ALL OF ITS CONTENTS PRIOR
TO ASSEMBLY AND LOADING OF PROLYTE TRUSS.

1. GENERAL INFORMATION
Attention: All users must read these operating
instructions carefully prior to the initial operation. These
instructions are intended to acquaint the user with the
hoist controller and enable him/her to use it to the full
extent of its intended capabilities.
The operating instructions contain important information
on how to handle the hoist controller in a safe, correct and
economic way. Acting in accordance with these
instructions helps to avoid dangers, reduce repair costs
and downtime and to increase the reliability and lifetime of
the hoist controller.
Anyone involved in doing any of the following work with
the hoist controller must read the operating instructions
and act accordingly:
•Operation, including preparation, trouble shooting and
cleaning
•Maintenance, inspection, repair
•Transport
Apart from the operating instructions and the accident
prevention act valid for the respective country and area
where the hoist controller is used, also the commonly
accepted regulations for safe and professional work must
be adhered to.
The user is responsible for the proper and professional
instruction of the operating personnel.
Suitable for entertainment use
The PROLYFT AETOS hoist controllers are specially
designed for use in the Entertainment industry. They must
only control electric chain hoists that are suitable for use
in the Entertainment industry.
Combining the hoist controller with different type of
electric chain hoists might lead to unwanted, unexpected
or dangerous situations.
The PROLYFT AETOS hoist controllers are not designed
to control hoists suspending or lifting loads above people.
Read the manual of the electric chain hoists before
starting to operate them with the hoist controller.
Regulations
The accident prevention act and/or safety regulations of
the respective country for using manual and electric chain
hoists must be strictly adhered:
•Europe:
•Machine Directive 2006/42/EG
•Safety of Machinery NEN 12100:2010
•Germany: BGV D6, BGV D8
Additional regulations are in effect for lifting or suspending
loads over people.
Germany: SQ P2
The Netherlands: NPR8020-10
United Kingdom: BS7950-1
Maintenance/Repair
In order to ensure correct operation, not only the
operating instructions, but also the conditions for
inspection and maintenance must be complied with. If
defects are found or abnormal noise is to be heard stop
using the hoist controller immediately.
Attention: Before starting to work on electrical
components the power-supply is to be cut off.
2. INCORRECT OPERATION
•Do not exceed the rated power capacity per controlled
channel.
•Do not lift stuck or jammed loads.
•Do not shortly and frequently actuate the up/down
switch.
•Do not control hoists if the movement of the load is not
visible from the operating position.
•Do not control hoists if you are skilled for lifting loads
•Do not use cables with damaged strain reliefs and/or
isolation.
•Do not use any input- or output cables that are not
suitable for the supplied voltage and / or current.
•Do not use the Thuja data connection (link in, link out)
with other network devices unless these devices are
specified to be suitable for use in the Thuja data
network.
•Do not connect the controller to a mains connection that
is not properly fused.
•Do not use the controller without proper grounding.
•Do not connect more then one hoist on a single
channel.
3. ELECTRIC CONNECTIONS
All electric connections must be used with respect for the
specified voltages and maximum power consumption.
Power input:
The power input connector is a 5pin CEEform connector
suitable for 3 phase 32Amp / 400Volt. 3 Phases, neutral
and ground.
Depending on the type of controller it can be plugged in to
either a 3 phase 400V or a 3 phase 230V mains
connections.
Make sure the mains connection is fused at maximum
32Amps per phase. It is advised to use circuit breakers
with a C or D characteristic.
Make sure the mains connection is properly grounded.
Improper grousing might lead to dangerous with the risk
of electric shock.
Maximum power consumption per hoist.
Each hoist channel is capable of switching an electric
chain hoist with maximum power consumption of 1,5kW.
Power output to the hoists
For each 4 hoist channels there is a Harting 16 output
connector.
Make sure the cables (and each individual wire of the
cable) connected to the output connector are suitable for
minimum 10Amps at 400V per wire.
To avoid voltage drops longer cables should have bigger
wire diameters.
page !4
AETOS Range
AETOS Range
2
1. GENERAL INFORMATION
2. CORRECT OPERATION
Lifting capacity
Danger zones
Suitable for entertainment use
Lifting or suspending loads over people
Attaching the hoist
Temperature range
Protection against rain and humidity
Theoretical service life
Regulations
Maintenance/Repair
3. INCORRECT OPERATION
4. ASSEMBLY
4.1. INSPECTION BEFORE ASSEMBLY
4.2. ELECTRIC CHAIN HOIST WITH SWIVELING HOOK
(Standard version)
4.2.1 ELECTRIC CHAIN HOIST WITH SUSPENSION
BRACKET (Optional)
4.3. ELECTRICAL CONNECTION
Preparation
Mains supply connection 3 phases
Connecting to the power supply
Direction of rotation
4.4. DIRECT CONTROLLED HOISTS
4.5. LOW VOLTAGE CONTROLLED HOISTS
4.6. ADDING CHAIN AND CHAIN END STOPS
4.7. CHAIN BAGS
4.8. CIRCUIT DIAGRAM
5. FUNCTIONAL CHECK BEFORE EVERY INSTALL
6. COMMISSIONING
Inspection before each initial operation
Inspection by an expert
7. OPERATION / USE
Operator skills
Visual inspection before starting work
Inspection of load chain
Inspection of chain end stop
Inspection of chain reeving
Inspecting the hooks
Attaching the load
Lifting/lowering the load
Emergency stop
End limit switch
8. SERVICE
8.1. GENERAL
8.2. ProLyft SERVICE PROGRAM / LIFETIME WARRANTY
Initial Certificate
Registration
Yearly inspection and re-certification
8.3. DAILY CHECKS
8.4. INSPECTION AND MAINTENANCE CHECKLIST
8.5. REGULAR INSPECTIONS, SERVICE AND TESTING
8.6. LOAD CHAIN
Lubricating the load chain
Inspecting the load chain for wear
Replace the load chain
1-strand design
2-strand design
Fitting the chain anchor bolt
Functional test
8.7. MAINTENANCE LOAD HOOK
8.8. MAINTENANCE OF OVERLOAD PROTECTION DEVICE
Overload protection device
Adjustment of overload device ( Fig. 19)
8.9. MAINTENANCE OF GEARBOX
Oil change PAE-500 and PAE-1000 ( Fig. 20A)
8.10. MAINTENANCE OF MOTOR
Motor
Spring activated disc brake
9. ELECTRIC CHAIN HOIST IN GENERAL
10. LIFTING LOADS ABOVE PEOPLE
11. EXPLODED VIEWS
12. SPARE PARTS
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CONTENTS
PROLYTE GROUP© 2018
Prolyte has made every effort to ensure the accuracy of this manual; no liability will be accepted for errors. Prolyte reserves the right to change or alter its
products or manuals without prior notice. No part of this manual may be reproduced in any form or by any means without prior written permission.
PROLYTE GROUP - phone [phone] WWW.PROLYTE.COM
VERSION 3.1 - APRIL 2019

1. GENERAL INFORMATION
Attention: All users must read these operating
instructions carefully prior to the initial operation. These
instructions are intended to acquaint the user with the
hoist controller and enable him/her to use it to the full
extent of its intended capabilities.
The operating instructions contain important information
on how to handle the hoist controller in a safe, correct and
economic way. Acting in accordance with these
instructions helps to avoid dangers, reduce repair costs
and downtime and to increase the reliability and lifetime of
the hoist controller.
Anyone involved in doing any of the following work with
the hoist controller must read the operating instructions
and act accordingly:
•Operation, including preparation, trouble shooting and
cleaning
•Maintenance, inspection, repair
•Transport
Apart from the operating instructions and the accident
prevention act valid for the respective country and area
where the hoist controller is used, also the commonly
accepted regulations for safe and professional work must
be adhered to.
The user is responsible for the proper and professional
instruction of the operating personnel.
Suitable for entertainment use
The PROLYFT AETOS hoist controllers are specially
designed for use in the Entertainment industry. They must
only control electric chain hoists that are suitable for use
in the Entertainment industry.
Combining the hoist controller with different type of
electric chain hoists might lead to unwanted, unexpected
or dangerous situations.
The PROLYFT AETOS hoist controllers are not designed
to control hoists suspending or lifting loads above people.
Read the manual of the electric chain hoists before
starting to operate them with the hoist controller.
Regulations
The accident prevention act and/or safety regulations of
the respective country for using manual and electric chain
hoists must be strictly adhered:
•Europe:
•Machine Directive 2006/42/EG
•Safety of Machinery NEN 12100:2010
•Germany: BGV D6, BGV D8
Additional regulations are in effect for lifting or suspending
loads over people.
Germany: SQ P2
The Netherlands: NPR8020-10
United Kingdom: BS7950-1
Maintenance/Repair
In order to ensure correct operation, not only the
operating instructions, but also the conditions for
inspection and maintenance must be complied with. If
defects are found or abnormal noise is to be heard stop
using the hoist controller immediately.
Attention: Before starting to work on electrical
components the power-supply is to be cut off.
2. INCORRECT OPERATION
•Do not exceed the rated power capacity per controlled
channel.
•Do not lift stuck or jammed loads.
•Do not shortly and frequently actuate the up/down
switch.
•Do not control hoists if the movement of the load is not
visible from the operating position.
•Do not control hoists if you are skilled for lifting loads
•Do not use cables with damaged strain reliefs and/or
isolation.
•Do not use any input- or output cables that are not
suitable for the supplied voltage and / or current.
•Do not use the Thuja data connection (link in, link out)
with other network devices unless these devices are
specified to be suitable for use in the Thuja data
network.
•Do not connect the controller to a mains connection that
is not properly fused.
•Do not use the controller without proper grounding.
•Do not connect more then one hoist on a single
channel.
3. ELECTRIC CONNECTIONS
All electric connections must be used with respect for the
specified voltages and maximum power consumption.
Power input:
The power input connector is a 5pin CEEform connector
suitable for 3 phase 32Amp / 400Volt. 3 Phases, neutral
and ground.
Depending on the type of controller it can be plugged in to
either a 3 phase 400V or a 3 phase 230V mains
connections.
Make sure the mains connection is fused at maximum
32Amps per phase. It is advised to use circuit breakers
with a C or D characteristic.
Make sure the mains connection is properly grounded.
Improper grousing might lead to dangerous with the risk
of electric shock.
Maximum power consumption per hoist.
Each hoist channel is capable of switching an electric
chain hoist with maximum power consumption of 1,5kW.
Power output to the hoists
For each 4 hoist channels there is a Harting 16 output
connector.
Make sure the cables (and each individual wire of the
cable) connected to the output connector are suitable for
minimum 10Amps at 400V per wire.
To avoid voltage drops longer cables should have bigger
wire diameters.
page !4
AETOS Range
AETOS Range
3
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21
CONGRATULATIONS
Congratulations with the purchase of your new ProLyft AETOS hoist.
Register your hoist
In order to activate to the Lifetime Warranty Program your hoist needs to be registered within 1 month after the purchase
date. Please follow the instructions on the separate Lifetime Warranty information letter included in the box, or go to
www.prolyft.com and select “register your hoist”.
Lifetime Warranty
Prolyte offers a unique Lifetime Warranty system. Each ProLyft hoist is equipped with an electronic tag, which enables the
owner to keep track of the hoists’ history in an easy accessible ProLyft Service Base.
The Lifetime Warranty program is applicable as long as you service and re-certify your hoist yearly at a ProLyft Service Point.
Your nearest Service Point can be found on the “Prolyte Locator App”, or through our website:
https://www.prolyte.com/en/dealer-network#servicepoints or at the back of this manual.
Content of the box or flight case
You have received the hoist in a box or a flight case. The following should be included:
• The hoist.
• 1 Chain hook.
• 1 Chain end stop.
• 2 foam stoppers.
• 1 washer to hold foam stopper
• 1 chain bag bracket, including bolt and nut (optional)
• 1 chain bag (optional)
• The required length of chain (optional)
• Lifetime Warranty information letter
• Test Certification document
• Manual
Before you start using the hoist
Before starting to use the hoist please take care of the following:
• Check the carton box or the flight-case for any transport damage. Contact your supplier if there is any damage found.
• Go to the website “service.ProLyft.com” and register your hoist with the serial number, which you can find on the
hoist and on the test certificat.
• Read the manual carefully.
• Check the voltage settings of the hoist. Most hoist come standard with a 400V/3ph/50Hz setting and can be adapted
to 230V/3pH/50 or 60Hz. Special 250 and 500kg hoists are available for 208V/60Hz.
• Pay respect to the safety regulations for lifting loads in your country.
• Enjoy using the hoist.
Lifting loads above people
Standard ProLyft hoists are designed according to the European Machinery Directive.
In order to use the standard ProLyft hoist to lift or suspend loads above people extra measures must be taken in order to reach
the required level of safety. These measures must be based on a Risk Assessment, following applicable national legislation.
Please refer to chapter 10 of this manual.
Attention: Before starting to work on electrical components the power supply is to be cut off.

1. GENERAL INFORMATION
Attention: All users must read these operating
instructions carefully prior to the initial operation. These
instructions are intended to acquaint the user with the
hoist controller and enable him/her to use it to the full
extent of its intended capabilities.
The operating instructions contain important information
on how to handle the hoist controller in a safe, correct and
economic way. Acting in accordance with these
instructions helps to avoid dangers, reduce repair costs
and downtime and to increase the reliability and lifetime of
the hoist controller.
Anyone involved in doing any of the following work with
the hoist controller must read the operating instructions
and act accordingly:
•Operation, including preparation, trouble shooting and
cleaning
•Maintenance, inspection, repair
•Transport
Apart from the operating instructions and the accident
prevention act valid for the respective country and area
where the hoist controller is used, also the commonly
accepted regulations for safe and professional work must
be adhered to.
The user is responsible for the proper and professional
instruction of the operating personnel.
Suitable for entertainment use
The PROLYFT AETOS hoist controllers are specially
designed for use in the Entertainment industry. They must
only control electric chain hoists that are suitable for use
in the Entertainment industry.
Combining the hoist controller with different type of
electric chain hoists might lead to unwanted, unexpected
or dangerous situations.
The PROLYFT AETOS hoist controllers are not designed
to control hoists suspending or lifting loads above people.
Read the manual of the electric chain hoists before
starting to operate them with the hoist controller.
Regulations
The accident prevention act and/or safety regulations of
the respective country for using manual and electric chain
hoists must be strictly adhered:
•Europe:
•Machine Directive 2006/42/EG
•Safety of Machinery NEN 12100:2010
•Germany: BGV D6, BGV D8
Additional regulations are in effect for lifting or suspending
loads over people.
Germany: SQ P2
The Netherlands: NPR8020-10
United Kingdom: BS7950-1
Maintenance/Repair
In order to ensure correct operation, not only the
operating instructions, but also the conditions for
inspection and maintenance must be complied with. If
defects are found or abnormal noise is to be heard stop
using the hoist controller immediately.
Attention: Before starting to work on electrical
components the power-supply is to be cut off.
2. INCORRECT OPERATION
•Do not exceed the rated power capacity per controlled
channel.
•Do not lift stuck or jammed loads.
•Do not shortly and frequently actuate the up/down
switch.
•Do not control hoists if the movement of the load is not
visible from the operating position.
•Do not control hoists if you are skilled for lifting loads
•Do not use cables with damaged strain reliefs and/or
isolation.
•Do not use any input- or output cables that are not
suitable for the supplied voltage and / or current.
•Do not use the Thuja data connection (link in, link out)
with other network devices unless these devices are
specified to be suitable for use in the Thuja data
network.
•Do not connect the controller to a mains connection that
is not properly fused.
•Do not use the controller without proper grounding.
•Do not connect more then one hoist on a single
channel.
3. ELECTRIC CONNECTIONS
All electric connections must be used with respect for the
specified voltages and maximum power consumption.
Power input:
The power input connector is a 5pin CEEform connector
suitable for 3 phase 32Amp / 400Volt. 3 Phases, neutral
and ground.
Depending on the type of controller it can be plugged in to
either a 3 phase 400V or a 3 phase 230V mains
connections.
Make sure the mains connection is fused at maximum
32Amps per phase. It is advised to use circuit breakers
with a C or D characteristic.
Make sure the mains connection is properly grounded.
Improper grousing might lead to dangerous with the risk
of electric shock.
Maximum power consumption per hoist.
Each hoist channel is capable of switching an electric
chain hoist with maximum power consumption of 1,5kW.
Power output to the hoists
For each 4 hoist channels there is a Harting 16 output
connector.
Make sure the cables (and each individual wire of the
cable) connected to the output connector are suitable for
minimum 10Amps at 400V per wire.
To avoid voltage drops longer cables should have bigger
wire diameters.
page !4
AETOS Range
AETOS Range
4
!5
*All models available in DC (direct control) and LV (Low Voltage control); example of modelcode: PAE-500DC-00XX and PAE-500LV-00XX
WWW.PROLYTE.COM
INTRODUCING THE PROLYFT AETOS RANGE
When Simplicity in Motion is the ultimate goal, there’s always a next level to
meet. ProLyft invites you to take that level further with a product range that is fit
to meet the future
Get Ready for the Next Level
ProLyft AETOS is the brand new ProLyft hoist range. The AETOS range is fully
equipped to meet future demands in lifting equipment and offers clever features
and carefully engineered product attributes. The AETOS range comprises of a
standard 500kg and 1000kg hoist and will be expanded in the near future.
The Unique ProLyft Program
ProLyft sustains a unique service programme on its complete hoist range,
developed to offer maximum service and support for all hoist owners.
This program encompasses:
• Installed network of trained and certified Service Points
• Lifetime warranty
• Individual identification - easy web-enabled track and trace functions
• ProLyft Service database – automatic reminders for re-certification
• Test certificates worldwide available for owners of every hoist
Standard Features of the AETOS Range:
• Available in a 500kg and a 1000kg hoist body
• Fixed speed of 4m/min
• Red CEE form plug 16Amp 4pin and cable with strain relief
for power connection
• Yellow CEE form plug 16Amp 4pin and cable with strain relief
for low voltage control (optional)
• Equipped with limit switches on all hoists
• End limit switches are activated by chain stop for 100% repeatable accuracy
and easy of use
• External limit switches can be used for hoists used above a grid or false ceiling
• Multiple voltage motor
• Chain bags for 30mtr up to 80mtr available
• 5-pocket load wheel
• Zinc-plated load chain
• 100% sealed aluminium transmission house without oil plugs
• Standard swivel hook on hoist body and hoist chain
• IP 55 protection
Easily Adaptable:
• Covers 180 degree rotatable for motor-up use
• Easy mounting of optional second brake
• Brake shaft and electronics prepared for second brake
• Output shaft prepared for rotary limit switch or encoder connection
• All hoists can be double reeved
• Swivelling chain bag bracket for motor-down and motor-up use
• Multiple voltage motor
AETOS Range
Fig 1:
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
The Information c ontained In this drawin g Is the sole property of Prolyte Group.
Any reproduct ion In part or whole without th e written permission of Prolyte Group is prohibited.
Tolerances according : ISO....
unless otherwise specifi ed.
SCALE :
FILE NO :
ARTICLE NO :
DESCRIPTION :
MOD. BY
DATEDRAWN BY
UNIT MEASURE
DATE MOD.
TREATMENT
STATUS DRAWING
A2
:
:
:
:
:
:
mm
Drawing Revision Note:
Catalogue number:
1 : 61:5
235
23
260,1273,4
38
674,2
192,3 146,3
599,5 540,4
304,2
263
195,7
235
523,5
533,5
270,8 192,3
338,7
463,1
193,7
261
Model*
Capacity [kg] (D8/D8+)
250
250/125
500
500/250
500
500/250
1000
1000/500
1000
1000/500
2000
2000/1000
Number of Chain falls
1
1
2
2
1
1
2
2
1
1
2
2
Operating Voltage [V], 50Hz
230/400
230/400
230/400
230/400
230/400
230/400
230/400
230/400
230/400
230/400
230/400
230/400
Operating Voltage [V], 60Hz
230/460
230/460
230/460
230/460
230/460
230/460
230/460
230/460
208/460
208/460
208/460
208/460
Current (full load) [Amp], 400V
0,75
0,75
0,75
0,75
0,87
0,87
0,87
0,87
1,70
1,70
1,70
1,70
Current (full load) [Amp], 230V
1,40
1,40
1,40
1,40
1,50
1,50
1,50
1,50
2,90
2,90
2,90
2,90
Motor power [kW], 400V/3ph/50Hz
0,25
0,25
0,25
0,25
0,33
0,33
0,33
0,33
0,66
0,66
0,66
0,66
Lifting speed [m/min]
4
4
2
2
4
4
2
2
4
4
2
2
FEM group
1Am
1Am
1Am
1Am
1Am
1Am
1Am
1Am
1Am
1Am
1Am
1Am
FEM duty cycle [%]
50
50
50
50
50
50
50
50
50
50
50
50
Starts per hour
300
300
300
300
300
300
300
300
300
300
300
300
IP class
IP55
IP55
IP55
IP55
IP55
IP55
IP55
IP55
IP55
IP55
IP55
IP55
Weight Hoist [kg]
18
18
18
18
28
28
28
28
47
47
47
47
Chain type [mm]
4,0x12,2
4,0x12,2
4,0x12,2
4,0x12,2
5,0x15,1
5,0x15,1
5,0x15,1
5,0x15,1
7,1x20,5
7,1x20,5
7,1x20,5
7,1x20,5
Weight Chain/mtr [kg]
0,35
0,35
0,35
0,35
0,53
0,53
0,53
0,53
1,1
1,1
1,1
1,1
Number of brakes
1
2
1
2
1
2
1
2
1
2
1
2
Lifting classification
D8
D8/D8+
D8
D8/D8+
D8
D8/D8+
D8
D8/D8+
D8
D8/D8+
D8
D8/D8+
Control
Direct
Direct
Direct
Direct
Direct
Direct
Direct
Direct
Direct
Direct
Direct
Direct
Noise Level [dBA]
60
60
60
60
60
60
60
60
60
60
60
60
PAE-500DC-00XX
PAE-500DC-02XX
PAE-500DC-10XX
PAE-500DC-12XX
PAE-1000DC-00XX
PAE-1000DC-02XX
PAE-1000DC-10XX
PAE-1000DC-12XX
Table 1:
PAE-250DC-00XX
PAE-250DC-02XX
PAE-250DC-10XX
PAE-250DC-12XX
Model*
PAE-250DC-00XX PAE-250DC-02XX PAE-250DC-10XX PAE-250DC-12XX PAE-500DC-00XX PAE-500DC-02XX PAE-500DC-10XX PAE-500DC-12XX PAE-1000DC-00XX PAE-1000DC-02XX PAE-1000DC-10XX PAE-1000DC-12XX
Capacity (kg) (D8/
D8+)
250 250/125 500 500/250 500 500/250 1000 1000/500 1000 1000/500 2000 2000/1000
Number of Chain
falls
1 1 2 2 1 1 2 2 1 1 2 2
Operating Voltage
(V), 50Hz
230/400 230/400 230/400 230/400 230/400 230/400 230/2400 230/400 230/400 230/400 230/400 230/400
Operating Voltage
(V), 60Hz
208/460 208/460 208/460 208/460 208/460 208/460 208/460 208/460 208/460 208/460 208/460 208/460
Current (full load)
(Amp), 400V
0,75 0,75 0,75 0,75 0,82 0,82 0,82 0,82 1,46 1,46 1,46 1,46
Current (full load)
(Amp), 230V
1,3 1,3 1,3 1,3 1,42 1,42 1,42 1,42 2,53 2,53 2,53 2,53
Motor
power (kW),
400V/3ph/50Hz
0,25 0,25 0,25 0,25 0,33 0,33 0,33 0,33 0,66 0,66 0,66 0,66
Lifting speed (m/
min)
4 4 2 2 4 4 2 2 4 4 2 2
FEM group 1Am 1Am 1Am 1Am 1Am 1Am 1Am 1Am 1Am 1Am 1Am 1Am
FEM duty cycle
(%)
50 50 50 50 50 50 50 50 50 50 50 50
Starts per hour 300 300 300 300 300 300 300 300 300 300 300 300
IP class IP55 IP55 IP55 IP55 IP55 IP55 IP55 IP55 IP55 IP55 IP55 IP55
Weight Hoist (kg) 18 18 18 18 28 28 28 28 47 47 47 47
Chain type (mm) 4,0x12,2 4,0x12,2 4,0x12,2 4,0x12,2 5,0x15,1 5,0x15,1 5,0x15,1 5,0x15,1 7,1x20,5 7,1x20,5 7,1x20,5 7,1x20,5
Weight Chain/
mtr (kg)
0,35 0,35 0,35 0,35 0,53 0,53 0,53 0,53 1,1 1,1 1,1 1,1
Number of brakes 1 2 1 2 1 2 1 2 1 2 1 2
Lifting
classification
D8 D8/D8+ D8 D8/D8+ D8 D8/D8+ D8 D8/D8+ D8 D8/D8+ D8 D8/D8+
Control Direct Direct Direct Direct Direct Direct Direct Direct Direct Direct Direct Direct
Noise Level (dBA) 60 60 60 60 60 60 60 60 60 60 60 60
Table 1:
Fig. 1:
*All models (Fig. 1) available in DC (direct control) and LV ( Low Voltage control); example of modelcode: PAE-500-00XX and PAE-500LV-00XX

1. GENERAL INFORMATION
Attention: All users must read these operating
instructions carefully prior to the initial operation. These
instructions are intended to acquaint the user with the
hoist controller and enable him/her to use it to the full
extent of its intended capabilities.
The operating instructions contain important information
on how to handle the hoist controller in a safe, correct and
economic way. Acting in accordance with these
instructions helps to avoid dangers, reduce repair costs
and downtime and to increase the reliability and lifetime of
the hoist controller.
Anyone involved in doing any of the following work with
the hoist controller must read the operating instructions
and act accordingly:
•Operation, including preparation, trouble shooting and
cleaning
•Maintenance, inspection, repair
•Transport
Apart from the operating instructions and the accident
prevention act valid for the respective country and area
where the hoist controller is used, also the commonly
accepted regulations for safe and professional work must
be adhered to.
The user is responsible for the proper and professional
instruction of the operating personnel.
Suitable for entertainment use
The PROLYFT AETOS hoist controllers are specially
designed for use in the Entertainment industry. They must
only control electric chain hoists that are suitable for use
in the Entertainment industry.
Combining the hoist controller with different type of
electric chain hoists might lead to unwanted, unexpected
or dangerous situations.
The PROLYFT AETOS hoist controllers are not designed
to control hoists suspending or lifting loads above people.
Read the manual of the electric chain hoists before
starting to operate them with the hoist controller.
Regulations
The accident prevention act and/or safety regulations of
the respective country for using manual and electric chain
hoists must be strictly adhered:
•Europe:
•Machine Directive 2006/42/EG
•Safety of Machinery NEN 12100:2010
•Germany: BGV D6, BGV D8
Additional regulations are in effect for lifting or suspending
loads over people.
Germany: SQ P2
The Netherlands: NPR8020-10
United Kingdom: BS7950-1
Maintenance/Repair
In order to ensure correct operation, not only the
operating instructions, but also the conditions for
inspection and maintenance must be complied with. If
defects are found or abnormal noise is to be heard stop
using the hoist controller immediately.
Attention: Before starting to work on electrical
components the power-supply is to be cut off.
2. INCORRECT OPERATION
•Do not exceed the rated power capacity per controlled
channel.
•Do not lift stuck or jammed loads.
•Do not shortly and frequently actuate the up/down
switch.
•Do not control hoists if the movement of the load is not
visible from the operating position.
•Do not control hoists if you are skilled for lifting loads
•Do not use cables with damaged strain reliefs and/or
isolation.
•Do not use any input- or output cables that are not
suitable for the supplied voltage and / or current.
•Do not use the Thuja data connection (link in, link out)
with other network devices unless these devices are
specified to be suitable for use in the Thuja data
network.
•Do not connect the controller to a mains connection that
is not properly fused.
•Do not use the controller without proper grounding.
•Do not connect more then one hoist on a single
channel.
3. ELECTRIC CONNECTIONS
All electric connections must be used with respect for the
specified voltages and maximum power consumption.
Power input:
The power input connector is a 5pin CEEform connector
suitable for 3 phase 32Amp / 400Volt. 3 Phases, neutral
and ground.
Depending on the type of controller it can be plugged in to
either a 3 phase 400V or a 3 phase 230V mains
connections.
Make sure the mains connection is fused at maximum
32Amps per phase. It is advised to use circuit breakers
with a C or D characteristic.
Make sure the mains connection is properly grounded.
Improper grousing might lead to dangerous with the risk
of electric shock.
Maximum power consumption per hoist.
Each hoist channel is capable of switching an electric
chain hoist with maximum power consumption of 1,5kW.
Power output to the hoists
For each 4 hoist channels there is a Harting 16 output
connector.
Make sure the cables (and each individual wire of the
cable) connected to the output connector are suitable for
minimum 10Amps at 400V per wire.
To avoid voltage drops longer cables should have bigger
wire diameters.
page !4
AETOS Range
AETOS Range
5
Danger zones
• Do not allow people to pass under a suspended load (see Fig. 2).
• After lifting or tensioning, a load must not be left unattended for a longer
period of time.
• Start moving the load only after it has been attached correctly and all
people are clear of the danger zone.
Suitable for entertainment use
The ProLyft electric chain hoist series AETOS are specially designed for use
in the Entertainment industry. The hoists are standard configured for motor
down use. The multilayer disentangle plate will guide the chain to get in and
out of the hoist and reduce the risk of blocking. The chain bag bracket is
designed to guide the chain in to the chain bag properly.
When the hoist is used in a motor up situation the chain bag bracket will
swivel to the right position without any adaptations. We recommend to rotate
the covers with handgrips 180 degrees when the hoists are used motor up.
Lifting or suspending loads above people
The ProLyft electric chain hoist series AETOS has been designed for use in
the Entertainment Industry. In the Entertainment Industry loads are often
suspended or lifted over people.
The lifting capacity as printed on the nameplate of the AETOS hoists is for
those situations where the load is not lifted or suspended above people. See
chapter 10 of this manual for an explanation of the extra measures needed
when lifting or suspending above people.
Attaching the hoist
The operator must ensure that the hoist is attached in a manner that does not
expose himself or other people to any danger caused by the hoist, the chain(s)
or the load.
1.GENERAL INFORMATION
Attention: All users must read these operating instructions carefully prior
to the initial operation. These instructions are intended to acquaint the
user with the hoist and enable him/her to use it to the full extent of its
intended capabilities.
The operating instructions contain important information on how to handle the
hoist in a safe, correct and economic way. Acting in accordance with these
instructions helps to avoid dangers, reduce repair costs and downtime and to
increase the reliability and lifetime of the hoist.
Anyone involved in doing any of the following work with the hoist must read
the operating instructions and act accordingly:
• Operation, including preparation, trouble shooting and cleaning.
• Maintenance, inspection, repair.
• Transport.
Apart from the operating instructions and the accident prevention act valid for
the respective country and area where the hoist is used, also the commonly
accepted regulations for safe and professional work must be adhered to.
The user is responsible for the proper and professional instruction of the
operating personnel.
Every unit leaving the factory is furnished with a test certificate that shows
the serial number of the hoist. This certificate has to be filed together with the
inspection manual.
The continuous sound level at the place of work is equal to <70 dB. The
measures were taken at a distance of 1 m from the hoist at 9 positions in
accordance with DIN 45635, precision class 2.
2.CORRECT OPERATION
Lifting capacity
The ProLyft electric chain hoist series AETOS has been designed to lift and
lower loads up to the rated capacity. The lifting capacity indicated on the hoist
is the maximum safe working load which must not be exceeded.
1. GENERAL INFORMATION
Attention: All users must read these operating
instructions carefully prior to the initial operation. These
instructions are intended to acquaint the user with the
hoist and enable him/her to use it to the full extent of its
intended capabilities.
The operating instructions contain important information
on how to handle the hoist in a safe, correct and
economic way. Acting in accordance with these
instructions helps to avoid dangers, reduce repair costs
and downtime and to increase the reliability and lifetime of
the hoist.
Anyone involved in doing any of the following work with
the hoist must read the operating instructions and act
accordingly:
• Operation, including preparation, trouble shooting and
cleaning
• Maintenance, inspection, repair
• Transport
Apart from the operating instructions and the accident
prevention act valid for the respective country and area
where the hoist is used, also the commonly accepted
regulations for safe and professional work must be
adhered to.
The user is responsible for the proper and professional
instruction of the operating personnel.
Every unit leaving the factory is furnished with a test
certificate that shows the serial number of the hoist. This
certificate has to be filed together with the inspection
manual.
The continuous sound level at the place of work is equal
to <70 dB. The measures were taken at a distance of 1 m
from the hoist at 9 positions in accordance with DIN
45635, precision class 2.
2. CORRECT OPERATION
Lifting capacity
The PROLYFT electric chain hoist series AETOS has
been designed to lift and lower loads up to the rated
capacity. The lifting capacity indicated on the hoist is the
maximum safe working load which must not be
exceeded.
Danger zones
• Do not allow personnel
to pass under a
suspended load (see
Fig. 2).
• After lifting or
tensioning, a load must
not be left unattended
for a longer period of
time.
• Start moving the load
only after it has been
attached correctly and
all personnel are clear
of the danger zone.
Suitable for entertainment use
The PROLYFT electric chain hoist series AETOS are
specially designed for use in the Entertainment industry.
The hoists are standard configured for motor down use.
The multi layer disentangle plate will guide the chain to
get in and out of the hoist and reduce the risk of blocking.
The chain bag bracket is designed to guide the chain in to
the chain bag properly.
When the hoist is used in a motor up situation the chain
bag bracket will swivel to the right position without any
adaptations. We recommend to rotate the covers with
handgrips 180 degrees when the hoists are used motor
up.
Lifting or suspending loads over people
The PROLYFT electric chain hoist series AETOS has
been designed for use in the
Entertainment Industry. In the
Entertainment Industry loads
are often suspended or lifted
over people.
The lifting capacity as printed
on the nameplate of the
AETOS hoists is for those
situations where the load is
not lifted or suspended
above people. See chapter
10 of this manual for an
explanation of the extra
measures needed when
lifting or suspending above
people.
Attaching the hoist
The operator must ensure that the hoist is attached in a
manner that does not expose himself or other personnel
to danger by the hoist, the chain(s) or the load.
Temperature range
The units can be operated in ambient temperatures
between -10°C and +40° C. Consult the manufacturer in
case of extreme working conditions.
Attention: At ambient temperatures below 0°C check
the brake is not frozen.
Protection against rain and humidity
The AETOS hoists have a protection class of IP55. The
hoist can be used in rainy conditions but not in heavy
rain. It is highly recommended to cover the hoists if they
need to stay in rainy conditions for a longer period.
Suitable rain covers can be ordered from Prolyte.
The cabinet of the chain guide is, due to its position,
gathering water when the hoist is used in the rain. The
bottom of the cabinet is equipped with drain holes. Drain
holes must be checked regularly to avoid them from being
blocked by dirt.
Apart from direct water, the hoists need to be protected
against high humidity levels. Often caused by temperature
changes when hoists are moved from high humidity/
temperature environments (indoor event area’s) to
environments with a much lower temperature (trucks after
a load out. We strongly recommend to dry the hoists after
!6
WWW.PROLYTE.COM
INTRODUCING THE PROLYFT AETOS RANGE
When Simplicity in Motion is the ultimate goal, there’s always a next level to
meet. ProLyft invites you to take that level further with a product range that is fit
to meet the future
Get Ready for the Next Level
ProLyft AETOS is the brand new ProLyft hoist range. The AETOS range is fully
equipped to meet future demands in lifting equipment and offers clever features
and carefully engineered product attributes. The AETOS range comprises of a
standard 500kg and 1000kg hoist and will be expanded in the near future.
The Unique ProLyft Program
ProLyft sustains a unique service programme on its complete hoist range,
developed to offer maximum service and support for all hoist owners.
This program encompasses:
• Installed network of trained and certified Service Points
• Lifetime warranty
• Individual identification - easy web-enabled track and trace functions
• ProLyft Service database – automatic reminders for re-certification
• Test certificates worldwide available for owners of every hoist
Standard Features of the AETOS Range:
• Available in a 500kg and a 1000kg hoist body
• Fixed speed of 4m/min
• Red CEE form plug 16Amp 4pin and cable with strain relief
for power connection
• Yellow CEE form plug 16Amp 4pin and cable with strain relief
for low voltage control (optional)
• Equipped with limit switches on all hoists
• End limit switches are activated by chain stop for 100% repeatable accuracy
and easy of use
• External limit switches can be used for hoists used above a grid or false ceiling
• Multiple voltage motor
• Chain bags for 30mtr up to 80mtr available
• 5-pocket load wheel
• Zinc-plated load chain
• 100% sealed aluminium transmission house without oil plugs
• Standard swivel hook on hoist body and hoist chain
• IP 55 protection
Easily Adaptable:
• Covers 180 degree rotatable for motor-up use
• Easy mounting of optional second brake
• Brake shaft and electronics prepared for second brake
• Output shaft prepared for rotary limit switch or encoder connection
• All hoists can be double reeved
• Swivelling chain bag bracket for motor-down and motor-up use
• Multiple voltage motor
AETOS Range
Fig 3:
Fig. 2
Fig. 3
1. GENERAL INFORMATION
Attention: All users must read these operating
instructions carefully prior to the initial operation. These
instructions are intended to acquaint the user with the
hoist and enable him/her to use it to the full extent of its
intended capabilities.
The operating instructions contain important information
on how to handle the hoist in a safe, correct and
economic way. Acting in accordance with these
instructions helps to avoid dangers, reduce repair costs
and downtime and to increase the reliability and lifetime of
the hoist.
Anyone involved in doing any of the following work with
the hoist must read the operating instructions and act
accordingly:
• Operation, including preparation, trouble shooting and
cleaning
• Maintenance, inspection, repair
• Transport
Apart from the operating instructions and the accident
prevention act valid for the respective country and area
where the hoist is used, also the commonly accepted
regulations for safe and professional work must be
adhered to.
The user is responsible for the proper and professional
instruction of the operating personnel.
Every unit leaving the factory is furnished with a test
certificate that shows the serial number of the hoist. This
certificate has to be filed together with the inspection
manual.
The continuous sound level at the place of work is equal
to <70 dB. The measures were taken at a distance of 1 m
from the hoist at 9 positions in accordance with DIN
45635, precision class 2.
2. CORRECT OPERATION
Lifting capacity
The PROLYFT electric chain hoist series AETOS has
been designed to lift and lower loads up to the rated
capacity. The lifting capacity indicated on the hoist is the
maximum safe working load which must not be
exceeded.
Danger zones
• Do not allow personnel
to pass under a
suspended load (see
Fig. 2).
• After lifting or
tensioning, a load must
not be left unattended
for a longer period of
time.
• Start moving the load
only after it has been
attached correctly and
all personnel are clear
of the danger zone.
Suitable for entertainment use
The PROLYFT electric chain hoist series AETOS are
specially designed for use in the Entertainment industry.
The hoists are standard configured for motor down use.
The multi layer disentangle plate will guide the chain to
get in and out of the hoist and reduce the risk of blocking.
The chain bag bracket is designed to guide the chain in to
the chain bag properly.
When the hoist is used in a motor up situation the chain
bag bracket will swivel to the right position without any
adaptations. We recommend to rotate the covers with
handgrips 180 degrees when the hoists are used motor
up.
Lifting or suspending loads over people
The PROLYFT electric chain hoist series AETOS has
been designed for use in the
Entertainment Industry. In the
Entertainment Industry loads
are often suspended or lifted
over people.
The lifting capacity as printed
on the nameplate of the
AETOS hoists is for those
situations where the load is
not lifted or suspended
above people. See chapter
10 of this manual for an
explanation of the extra
measures needed when
lifting or suspending above
people.
Attaching the hoist
The operator must ensure that the hoist is attached in a
manner that does not expose himself or other personnel
to danger by the hoist, the chain(s) or the load.
Temperature range
The units can be operated in ambient temperatures
between -10°C and +40° C. Consult the manufacturer in
case of extreme working conditions.
Attention: At ambient temperatures below 0°C check
the brake is not frozen.
Protection against rain and humidity
The AETOS hoists have a protection class of IP55. The
hoist can be used in rainy conditions but not in heavy
rain. It is highly recommended to cover the hoists if they
need to stay in rainy conditions for a longer period.
Suitable rain covers can be ordered from Prolyte.
The cabinet of the chain guide is, due to its position,
gathering water when the hoist is used in the rain. The
bottom of the cabinet is equipped with drain holes. Drain
holes must be checked regularly to avoid them from being
blocked by dirt.
Apart from direct water, the hoists need to be protected
against high humidity levels. Often caused by temperature
changes when hoists are moved from high humidity/
temperature environments (indoor event area’s) to
environments with a much lower temperature (trucks after
a load out. We strongly recommend to dry the hoists after
!6
WWW.PROLYTE.COM
INTRODUCING THE PROLYFT AETOS RANGE
When Simplicity in Motion is the ultimate goal, there’s always a next level to
meet. ProLyft invites you to take that level further with a product range that is fit
to meet the future
Get Ready for the Next Level
ProLyft AETOS is the brand new ProLyft hoist range. The AETOS range is fully
equipped to meet future demands in lifting equipment and offers clever features
and carefully engineered product attributes. The AETOS range comprises of a
standard 500kg and 1000kg hoist and will be expanded in the near future.
The Unique ProLyft Program
ProLyft sustains a unique service programme on its complete hoist range,
developed to offer maximum service and support for all hoist owners.
This program encompasses:
• Installed network of trained and certified Service Points
• Lifetime warranty
• Individual identification - easy web-enabled track and trace functions
• ProLyft Service database – automatic reminders for re-certification
• Test certificates worldwide available for owners of every hoist
Standard Features of the AETOS Range:
• Available in a 500kg and a 1000kg hoist body
• Fixed speed of 4m/min
• Red CEE form plug 16Amp 4pin and cable with strain relief
for power connection
• Yellow CEE form plug 16Amp 4pin and cable with strain relief
for low voltage control (optional)
• Equipped with limit switches on all hoists
• End limit switches are activated by chain stop for 100% repeatable accuracy
and easy of use
• External limit switches can be used for hoists used above a grid or false ceiling
• Multiple voltage motor
• Chain bags for 30mtr up to 80mtr available
• 5-pocket load wheel
• Zinc-plated load chain
• 100% sealed aluminium transmission house without oil plugs
• Standard swivel hook on hoist body and hoist chain
• IP 55 protection
Easily Adaptable:
• Covers 180 degree rotatable for motor-up use
• Easy mounting of optional second brake
• Brake shaft and electronics prepared for second brake
• Output shaft prepared for rotary limit switch or encoder connection
• All hoists can be double reeved
• Swivelling chain bag bracket for motor-down and motor-up use
• Multiple voltage motor
AETOS Range
Fig 3:

1. GENERAL INFORMATION
Attention: All users must read these operating
instructions carefully prior to the initial operation. These
instructions are intended to acquaint the user with the
hoist controller and enable him/her to use it to the full
extent of its intended capabilities.
The operating instructions contain important information
on how to handle the hoist controller in a safe, correct and
economic way. Acting in accordance with these
instructions helps to avoid dangers, reduce repair costs
and downtime and to increase the reliability and lifetime of
the hoist controller.
Anyone involved in doing any of the following work with
the hoist controller must read the operating instructions
and act accordingly:
•Operation, including preparation, trouble shooting and
cleaning
•Maintenance, inspection, repair
•Transport
Apart from the operating instructions and the accident
prevention act valid for the respective country and area
where the hoist controller is used, also the commonly
accepted regulations for safe and professional work must
be adhered to.
The user is responsible for the proper and professional
instruction of the operating personnel.
Suitable for entertainment use
The PROLYFT AETOS hoist controllers are specially
designed for use in the Entertainment industry. They must
only control electric chain hoists that are suitable for use
in the Entertainment industry.
Combining the hoist controller with different type of
electric chain hoists might lead to unwanted, unexpected
or dangerous situations.
The PROLYFT AETOS hoist controllers are not designed
to control hoists suspending or lifting loads above people.
Read the manual of the electric chain hoists before
starting to operate them with the hoist controller.
Regulations
The accident prevention act and/or safety regulations of
the respective country for using manual and electric chain
hoists must be strictly adhered:
•Europe:
•Machine Directive 2006/42/EG
•Safety of Machinery NEN 12100:2010
•Germany: BGV D6, BGV D8
Additional regulations are in effect for lifting or suspending
loads over people.
Germany: SQ P2
The Netherlands: NPR8020-10
United Kingdom: BS7950-1
Maintenance/Repair
In order to ensure correct operation, not only the
operating instructions, but also the conditions for
inspection and maintenance must be complied with. If
defects are found or abnormal noise is to be heard stop
using the hoist controller immediately.
Attention: Before starting to work on electrical
components the power-supply is to be cut off.
2. INCORRECT OPERATION
•Do not exceed the rated power capacity per controlled
channel.
•Do not lift stuck or jammed loads.
•Do not shortly and frequently actuate the up/down
switch.
•Do not control hoists if the movement of the load is not
visible from the operating position.
•Do not control hoists if you are skilled for lifting loads
•Do not use cables with damaged strain reliefs and/or
isolation.
•Do not use any input- or output cables that are not
suitable for the supplied voltage and / or current.
•Do not use the Thuja data connection (link in, link out)
with other network devices unless these devices are
specified to be suitable for use in the Thuja data
network.
•Do not connect the controller to a mains connection that
is not properly fused.
•Do not use the controller without proper grounding.
•Do not connect more then one hoist on a single
channel.
3. ELECTRIC CONNECTIONS
All electric connections must be used with respect for the
specified voltages and maximum power consumption.
Power input:
The power input connector is a 5pin CEEform connector
suitable for 3 phase 32Amp / 400Volt. 3 Phases, neutral
and ground.
Depending on the type of controller it can be plugged in to
either a 3 phase 400V or a 3 phase 230V mains
connections.
Make sure the mains connection is fused at maximum
32Amps per phase. It is advised to use circuit breakers
with a C or D characteristic.
Make sure the mains connection is properly grounded.
Improper grousing might lead to dangerous with the risk
of electric shock.
Maximum power consumption per hoist.
Each hoist channel is capable of switching an electric
chain hoist with maximum power consumption of 1,5kW.
Power output to the hoists
For each 4 hoist channels there is a Harting 16 output
connector.
Make sure the cables (and each individual wire of the
cable) connected to the output connector are suitable for
minimum 10Amps at 400V per wire.
To avoid voltage drops longer cables should have bigger
wire diameters.
page !4
AETOS Range
AETOS Range
6
3.INCORRECT OPERATION
• Do not exceed the rated capacity of the hoist.
• Do not lift stuck or jammed loads.
• Do not shortly and frequently actuate the control switch.
• Do not use the hoist without additional measures for the
transportation of people, see chapter 10 (Fig. 3).
• Do not weld on hook and load chain.
• Do not use the load chain as a ground connection during
welding (Fig. 4).
• Do not allow any lateral load on either housing or bottom block (Fig. 5).
• Do not lift when the load chain is not in a straight line between
suspension bracket and hook.
• Do not use the load chain for lashing purposes (sling chain) (Fig. 6).
Temperature range
The units can be operated in ambient temperatures between -10°C and
+40° C. Consult the manufacturer in case of extreme working conditions.
Attention: At ambient temperatures below 0°C check the brake is not
frozen, by lifting and lowering with a small load three times.
Protection against rain and humidity
The hoist can be used in humid conditions but not in heavy rain. It is highly
recommended to cover the hoists if they need to stay in rainy conditions.
Suitable rain covers can be ordered from Prolyte.
The cabinet of the chain guide is, due to its position, gathering water when
the hoist is used in the rain. The bottom of the cabinet is equipped with
drain holes. Drain holes must be checked regularly to avoid them from being
blocked by dirt.
Apart from direct water, the hoists need to be protected against high humidity
levels. Often caused by temperature changes when hoists are moved from
high humidity/temperature environments (indoor event area’s) to environments
with a much lower temperature (trucks after a load out). We strongly
recommend to dry the hoists after these condition changes, either by air
or with a dry cloth. Flight cases or other type of transport boxes should be
opened or equipped with ventilation holes.
Maintenance/Repair
In order to ensure correct operation, not only the operating instructions, but
also the conditions for inspection and maintenance must be complied with.
If defects are found or abnormal noise is to be heard stop using the hoist
immediately.
Attention: Before starting to work on electrical components the power
supply is to be cut off.
these condition change, either by air or with a cotton
cloth. Flight cases or other type of transport boxes should
be opened or equipped with ventilation holes.
Theoretical service life
The electric chain hoist is classified to group 1Am
according to FEM 9.511. Basic principles for the
calculation of the theoretical remaining service life are
given in BGV D8. When the theoretical remaining service
life has been reached, the electric chain hoist should be
subjected to a general overhaul (also refer to chapter 8.
Service and Maintenance).
Regulations
The accident prevention act and/or safety regulations of
the respective country for using manual and electric chain
hoists must be strictly adhered:
• Europe:
• Machine Directive 2006/42/EG
• Safety of Machinery NEN 12100:2010
• Germany: BGV D6, BGV D8
Additional regulations are in effect for lifting or suspending
loads over people.
Germany: SQ P2
The Netherlands: NPR8020-10
United Kingdom: BS7950-1
Maintenance/Repair
In order to ensure correct operation, not only the
operating instructions, but also the conditions for
inspection and maintenance must be complied with. If
defects are found or abnormal noise is to be heard stop
using the hoist immediately.
Attention: Before starting to work on electrical
components the power-supply is to be cut off.
3. INCORRECT OPERATION
•Do not exceed the rated capacity of the hoist.
•Do not lift stuck or jammed loads.
•Do not shortly and frequently actuate the control switch.
•Do not use the hoist without additional measures for the
transportation of people, see chapter 10(Fig. 3).
•Do not weld on hook and load chain.
•Do not use the load chain as a ground connection
during welding (Fig. 4).
•Do not allow any lateral load on either housing or
bottom block (Fig. 5).
•Do not lift when the load chain is not in a straight line
between suspension bracket and hook.
•Do not use the load chain for lashing purposes (sling
chain) (Fig. 6).
•Do not knot or shorten the load chain by using bolts,
screws, screw drivers or other devices (Fig. 7).
•Do not repair chains installed in the hoist.
•Do not remove the safety latch from the load hook (Fig.
8).
•Do not use the chain end stop as an
operational limit device.
•Do not throw the hoist down. Always place it properly on
the ground or in a flight-case.
•Do not operate the hoist in a potentially explosive
atmospheres.
•Do not modify the hoist except for modifications
available through PROLYFT.
•Do not drop any load into the loose chain. Risk of chain
break!
•Do not attach the load to the tip of the hook (Fig. 14).
The load must always be seated in the saddle of the
hook. This also applies to the suspension hook.
•Do not attach more then one load lifting attachment to
the load hook of the hoist.
• The bottom blocks are provided with swivel hooks
supported by axial bearings. When turning a lifted load
the load chain must not rotate in any circumstances.
4. ASSEMBLY
4.1. INSPECTION BEFORE ASSEMBLY
• Check for transport damage.
• Check for completeness.
• Check that the capacity indication on hoist and hook
block match.
• Check the proper power supply voltage setting
4.2. ELECTRIC CHAIN HOIST WITH SWIVELING HOOK
(Standard version)
The standard version of the PROLYFT electric chain
hoist, AETOS series, is provided with a swiveling hook
assembly. The swiveling hook assembly is connected
with the housing of the chain hoist by means of two
pins. Make sure that the load hook, irrespective of the
reeving, is always positioned vertically under the
!7
WWW.PROLYTE.COM
INTRODUCING THE PROLYFT AETOS RANGE
When Simplicity in Motion is the ultimate goal, there’s always a next level to
meet. ProLyft invites you to take that level further with a product range that is fit
to meet the future
Get Ready for the Next Level
ProLyft AETOS is the brand new ProLyft hoist range. The AETOS range is fully
equipped to meet future demands in lifting equipment and offers clever features
and carefully engineered product attributes. The AETOS range comprises of a
standard 500kg and 1000kg hoist and will be expanded in the near future.
The Unique ProLyft Program
ProLyft sustains a unique service programme on its complete hoist range,
developed to offer maximum service and support for all hoist owners.
This program encompasses:
• Installed network of trained and certified Service Points
• Lifetime warranty
• Individual identification - easy web-enabled track and trace functions
• ProLyft Service database – automatic reminders for re-certification
• Test certificates worldwide available for owners of every hoist
Standard Features of the AETOS Range:
• Available in a 500kg and a 1000kg hoist body
• Fixed speed of 4m/min
• Red CEE form plug 16Amp 4pin and cable with strain relief
for power connection
• Yellow CEE form plug 16Amp 4pin and cable with strain relief
for low voltage control (optional)
• Equipped with limit switches on all hoists
• End limit switches are activated by chain stop for 100% repeatable accuracy
and easy of use
• External limit switches can be used for hoists used above a grid or false ceiling
• Multiple voltage motor
• Chain bags for 30mtr up to 80mtr available
• 5-pocket load wheel
• Zinc-plated load chain
• 100% sealed aluminium transmission house without oil plugs
• Standard swivel hook on hoist body and hoist chain
• IP 55 protection
Easily Adaptable:
• Covers 180 degree rotatable for motor-up use
• Easy mounting of optional second brake
• Brake shaft and electronics prepared for second brake
• Output shaft prepared for rotary limit switch or encoder connection
• All hoists can be double reeved
• Swivelling chain bag bracket for motor-down and motor-up use
• Multiple voltage motor
AETOS Range
Fig 4:
Fig 5:
Fig 6:
Fig 7:
Fig 8:
these condition change, either by air or with a cotton
cloth. Flight cases or other type of transport boxes should
be opened or equipped with ventilation holes.
Theoretical service life
The electric chain hoist is classified to group 1Am
according to FEM 9.511. Basic principles for the
calculation of the theoretical remaining service life are
given in BGV D8. When the theoretical remaining service
life has been reached, the electric chain hoist should be
subjected to a general overhaul (also refer to chapter 8.
Service and Maintenance).
Regulations
The accident prevention act and/or safety regulations of
the respective country for using manual and electric chain
hoists must be strictly adhered:
• Europe:
• Machine Directive 2006/42/EG
• Safety of Machinery NEN 12100:2010
• Germany: BGV D6, BGV D8
Additional regulations are in effect for lifting or suspending
loads over people.
Germany: SQ P2
The Netherlands: NPR8020-10
United Kingdom: BS7950-1
Maintenance/Repair
In order to ensure correct operation, not only the
operating instructions, but also the conditions for
inspection and maintenance must be complied with. If
defects are found or abnormal noise is to be heard stop
using the hoist immediately.
Attention: Before starting to work on electrical
components the power-supply is to be cut off.
3. INCORRECT OPERATION
•Do not exceed the rated capacity of the hoist.
•Do not lift stuck or jammed loads.
•Do not shortly and frequently actuate the control switch.
•Do not use the hoist without additional measures for the
transportation of people, see chapter 10(Fig. 3).
•Do not weld on hook and load chain.
•Do not use the load chain as a ground connection
during welding (Fig. 4).
•Do not allow any lateral load on either housing or
bottom block (Fig. 5).
•Do not lift when the load chain is not in a straight line
between suspension bracket and hook.
•Do not use the load chain for lashing purposes (sling
chain) (Fig. 6).
•Do not knot or shorten the load chain by using bolts,
screws, screw drivers or other devices (Fig. 7).
•Do not repair chains installed in the hoist.
•Do not remove the safety latch from the load hook (Fig.
8).
•Do not use the chain end stop as an
operational limit device.
•Do not throw the hoist down. Always place it properly on
the ground or in a flight-case.
•Do not operate the hoist in a potentially explosive
atmospheres.
•Do not modify the hoist except for modifications
available through PROLYFT.
•Do not drop any load into the loose chain. Risk of chain
break!
•Do not attach the load to the tip of the hook (Fig. 14).
The load must always be seated in the saddle of the
hook. This also applies to the suspension hook.
•Do not attach more then one load lifting attachment to
the load hook of the hoist.
• The bottom blocks are provided with swivel hooks
supported by axial bearings. When turning a lifted load
the load chain must not rotate in any circumstances.
4. ASSEMBLY
4.1. INSPECTION BEFORE ASSEMBLY
• Check for transport damage.
• Check for completeness.
• Check that the capacity indication on hoist and hook
block match.
• Check the proper power supply voltage setting
4.2. ELECTRIC CHAIN HOIST WITH SWIVELING HOOK
(Standard version)
The standard version of the PROLYFT electric chain
hoist, AETOS series, is provided with a swiveling hook
assembly. The swiveling hook assembly is connected
with the housing of the chain hoist by means of two
pins. Make sure that the load hook, irrespective of the
reeving, is always positioned vertically under the
!7
WWW.PROLYTE.COM
INTRODUCING THE PROLYFT AETOS RANGE
When Simplicity in Motion is the ultimate goal, there’s always a next level to
meet. ProLyft invites you to take that level further with a product range that is fit
to meet the future
Get Ready for the Next Level
ProLyft AETOS is the brand new ProLyft hoist range. The AETOS range is fully
equipped to meet future demands in lifting equipment and offers clever features
and carefully engineered product attributes. The AETOS range comprises of a
standard 500kg and 1000kg hoist and will be expanded in the near future.
The Unique ProLyft Program
ProLyft sustains a unique service programme on its complete hoist range,
developed to offer maximum service and support for all hoist owners.
This program encompasses:
• Installed network of trained and certified Service Points
• Lifetime warranty
• Individual identification - easy web-enabled track and trace functions
• ProLyft Service database – automatic reminders for re-certification
• Test certificates worldwide available for owners of every hoist
Standard Features of the AETOS Range:
• Available in a 500kg and a 1000kg hoist body
• Fixed speed of 4m/min
• Red CEE form plug 16Amp 4pin and cable with strain relief
for power connection
• Yellow CEE form plug 16Amp 4pin and cable with strain relief
for low voltage control (optional)
• Equipped with limit switches on all hoists
• End limit switches are activated by chain stop for 100% repeatable accuracy
and easy of use
• External limit switches can be used for hoists used above a grid or false ceiling
• Multiple voltage motor
• Chain bags for 30mtr up to 80mtr available
• 5-pocket load wheel
• Zinc-plated load chain
• 100% sealed aluminium transmission house without oil plugs
• Standard swivel hook on hoist body and hoist chain
• IP 55 protection
Easily Adaptable:
• Covers 180 degree rotatable for motor-up use
• Easy mounting of optional second brake
• Brake shaft and electronics prepared for second brake
• Output shaft prepared for rotary limit switch or encoder connection
• All hoists can be double reeved
• Swivelling chain bag bracket for motor-down and motor-up use
• Multiple voltage motor
AETOS Range
Fig 4:
Fig 5:
Fig 6:
Fig 7:
Fig 8:
these condition change, either by air or with a cotton
cloth. Flight cases or other type of transport boxes should
be opened or equipped with ventilation holes.
Theoretical service life
The electric chain hoist is classified to group 1Am
according to FEM 9.511. Basic principles for the
calculation of the theoretical remaining service life are
given in BGV D8. When the theoretical remaining service
life has been reached, the electric chain hoist should be
subjected to a general overhaul (also refer to chapter 8.
Service and Maintenance).
Regulations
The accident prevention act and/or safety regulations of
the respective country for using manual and electric chain
hoists must be strictly adhered:
• Europe:
• Machine Directive 2006/42/EG
• Safety of Machinery NEN 12100:2010
• Germany: BGV D6, BGV D8
Additional regulations are in effect for lifting or suspending
loads over people.
Germany: SQ P2
The Netherlands: NPR8020-10
United Kingdom: BS7950-1
Maintenance/Repair
In order to ensure correct operation, not only the
operating instructions, but also the conditions for
inspection and maintenance must be complied with. If
defects are found or abnormal noise is to be heard stop
using the hoist immediately.
Attention: Before starting to work on electrical
components the power-supply is to be cut off.
3. INCORRECT OPERATION
•Do not exceed the rated capacity of the hoist.
•Do not lift stuck or jammed loads.
•Do not shortly and frequently actuate the control switch.
•Do not use the hoist without additional measures for the
transportation of people, see chapter 10(Fig. 3).
•Do not weld on hook and load chain.
•Do not use the load chain as a ground connection
during welding (Fig. 4).
•Do not allow any lateral load on either housing or
bottom block (Fig. 5).
•Do not lift when the load chain is not in a straight line
between suspension bracket and hook.
•Do not use the load chain for lashing purposes (sling
chain) (Fig. 6).
•Do not knot or shorten the load chain by using bolts,
screws, screw drivers or other devices (Fig. 7).
•Do not repair chains installed in the hoist.
•Do not remove the safety latch from the load hook (Fig.
8).
•Do not use the chain end stop as an
operational limit device.
•Do not throw the hoist down. Always place it properly on
the ground or in a flight-case.
•Do not operate the hoist in a potentially explosive
atmospheres.
•Do not modify the hoist except for modifications
available through PROLYFT.
•Do not drop any load into the loose chain. Risk of chain
break!
•Do not attach the load to the tip of the hook (Fig. 14).
The load must always be seated in the saddle of the
hook. This also applies to the suspension hook.
•Do not attach more then one load lifting attachment to
the load hook of the hoist.
• The bottom blocks are provided with swivel hooks
supported by axial bearings. When turning a lifted load
the load chain must not rotate in any circumstances.
4. ASSEMBLY
4.1. INSPECTION BEFORE ASSEMBLY
• Check for transport damage.
• Check for completeness.
• Check that the capacity indication on hoist and hook
block match.
• Check the proper power supply voltage setting
4.2. ELECTRIC CHAIN HOIST WITH SWIVELING HOOK
(Standard version)
The standard version of the PROLYFT electric chain
hoist, AETOS series, is provided with a swiveling hook
assembly. The swiveling hook assembly is connected
with the housing of the chain hoist by means of two
pins. Make sure that the load hook, irrespective of the
reeving, is always positioned vertically under the
!7
WWW.PROLYTE.COM
INTRODUCING THE PROLYFT AETOS RANGE
When Simplicity in Motion is the ultimate goal, there’s always a next level to
meet. ProLyft invites you to take that level further with a product range that is fit
to meet the future
Get Ready for the Next Level
ProLyft AETOS is the brand new ProLyft hoist range. The AETOS range is fully
equipped to meet future demands in lifting equipment and offers clever features
and carefully engineered product attributes. The AETOS range comprises of a
standard 500kg and 1000kg hoist and will be expanded in the near future.
The Unique ProLyft Program
ProLyft sustains a unique service programme on its complete hoist range,
developed to offer maximum service and support for all hoist owners.
This program encompasses:
• Installed network of trained and certified Service Points
• Lifetime warranty
• Individual identification - easy web-enabled track and trace functions
• ProLyft Service database – automatic reminders for re-certification
• Test certificates worldwide available for owners of every hoist
Standard Features of the AETOS Range:
• Available in a 500kg and a 1000kg hoist body
• Fixed speed of 4m/min
• Red CEE form plug 16Amp 4pin and cable with strain relief
for power connection
• Yellow CEE form plug 16Amp 4pin and cable with strain relief
for low voltage control (optional)
• Equipped with limit switches on all hoists
• End limit switches are activated by chain stop for 100% repeatable accuracy
and easy of use
• External limit switches can be used for hoists used above a grid or false ceiling
• Multiple voltage motor
• Chain bags for 30mtr up to 80mtr available
• 5-pocket load wheel
• Zinc-plated load chain
• 100% sealed aluminium transmission house without oil plugs
• Standard swivel hook on hoist body and hoist chain
• IP 55 protection
Easily Adaptable:
• Covers 180 degree rotatable for motor-up use
• Easy mounting of optional second brake
• Brake shaft and electronics prepared for second brake
• Output shaft prepared for rotary limit switch or encoder connection
• All hoists can be double reeved
• Swivelling chain bag bracket for motor-down and motor-up use
• Multiple voltage motor
AETOS Range
Fig 4:
Fig 5:
Fig 6:
Fig 7:
Fig 8:
Fig. 4
Fig. 6Fig. 5

1. GENERAL INFORMATION
Attention: All users must read these operating
instructions carefully prior to the initial operation. These
instructions are intended to acquaint the user with the
hoist controller and enable him/her to use it to the full
extent of its intended capabilities.
The operating instructions contain important information
on how to handle the hoist controller in a safe, correct and
economic way. Acting in accordance with these
instructions helps to avoid dangers, reduce repair costs
and downtime and to increase the reliability and lifetime of
the hoist controller.
Anyone involved in doing any of the following work with
the hoist controller must read the operating instructions
and act accordingly:
•Operation, including preparation, trouble shooting and
cleaning
•Maintenance, inspection, repair
•Transport
Apart from the operating instructions and the accident
prevention act valid for the respective country and area
where the hoist controller is used, also the commonly
accepted regulations for safe and professional work must
be adhered to.
The user is responsible for the proper and professional
instruction of the operating personnel.
Suitable for entertainment use
The PROLYFT AETOS hoist controllers are specially
designed for use in the Entertainment industry. They must
only control electric chain hoists that are suitable for use
in the Entertainment industry.
Combining the hoist controller with different type of
electric chain hoists might lead to unwanted, unexpected
or dangerous situations.
The PROLYFT AETOS hoist controllers are not designed
to control hoists suspending or lifting loads above people.
Read the manual of the electric chain hoists before
starting to operate them with the hoist controller.
Regulations
The accident prevention act and/or safety regulations of
the respective country for using manual and electric chain
hoists must be strictly adhered:
•Europe:
•Machine Directive 2006/42/EG
•Safety of Machinery NEN 12100:2010
•Germany: BGV D6, BGV D8
Additional regulations are in effect for lifting or suspending
loads over people.
Germany: SQ P2
The Netherlands: NPR8020-10
United Kingdom: BS7950-1
Maintenance/Repair
In order to ensure correct operation, not only the
operating instructions, but also the conditions for
inspection and maintenance must be complied with. If
defects are found or abnormal noise is to be heard stop
using the hoist controller immediately.
Attention: Before starting to work on electrical
components the power-supply is to be cut off.
2. INCORRECT OPERATION
•Do not exceed the rated power capacity per controlled
channel.
•Do not lift stuck or jammed loads.
•Do not shortly and frequently actuate the up/down
switch.
•Do not control hoists if the movement of the load is not
visible from the operating position.
•Do not control hoists if you are skilled for lifting loads
•Do not use cables with damaged strain reliefs and/or
isolation.
•Do not use any input- or output cables that are not
suitable for the supplied voltage and / or current.
•Do not use the Thuja data connection (link in, link out)
with other network devices unless these devices are
specified to be suitable for use in the Thuja data
network.
•Do not connect the controller to a mains connection that
is not properly fused.
•Do not use the controller without proper grounding.
•Do not connect more then one hoist on a single
channel.
3. ELECTRIC CONNECTIONS
All electric connections must be used with respect for the
specified voltages and maximum power consumption.
Power input:
The power input connector is a 5pin CEEform connector
suitable for 3 phase 32Amp / 400Volt. 3 Phases, neutral
and ground.
Depending on the type of controller it can be plugged in to
either a 3 phase 400V or a 3 phase 230V mains
connections.
Make sure the mains connection is fused at maximum
32Amps per phase. It is advised to use circuit breakers
with a C or D characteristic.
Make sure the mains connection is properly grounded.
Improper grousing might lead to dangerous with the risk
of electric shock.
Maximum power consumption per hoist.
Each hoist channel is capable of switching an electric
chain hoist with maximum power consumption of 1,5kW.
Power output to the hoists
For each 4 hoist channels there is a Harting 16 output
connector.
Make sure the cables (and each individual wire of the
cable) connected to the output connector are suitable for
minimum 10Amps at 400V per wire.
To avoid voltage drops longer cables should have bigger
wire diameters.
page !4
AETOS Range
AETOS Range
7
• Do not knot or shorten the load chain by using bolts, screws, screw
drivers or other devices (Fig. 7).
• Do not repair chains installed in the hoist.
• Do not remove the safety latch from the load hook ( Fig. 8).
• Do not use the chain end stop as an operational limit device.
• Do not throw the hoist down. Always place it properly in a flightcase.
• Do not operate the hoist in potentially explosive atmospheres.
• Do not modify the hoist except for modifications available through
ProLyft.
• Do not drop any load into the loose chain. Risk of chain break!
• Do not attach the load to the tip of the hook (Fig. 14). The load must
always be seated in the saddle of the hook. This also applies to the
suspension hook.
• Do not attach more than one load lifting attachment to the load hook of
the hoist.
• The bottom blocks are provided with swivel hooks supported by axial
bearings. When turning a lifted load the load chain must not rotate in
any circumstances.
4.ASSEMBLY
4.1. INSPECTION BEFORE ASSEMBLY
• Check for transport damage.
• Check for completeness.
• Check that the capacity indication on hoist and hook block match.
• Check the proper power supply voltage setting
4.2. ELECTRIC CHAIN HOIST WITH SWIVELING HOOK (Standard version)
The standard version of the ProLyft electric chain hoist, AETOS series, is
provided with a swiveling hook assembly. The swiveling hook assembly is
connected with the housing of the chain hoist by means of two pins. Make
sure that the load hook, irrespective of the reeving, is always positioned
vertically under the swiveling hook suspension (see Fig. 9).
On single strand units, the swiveling hook assembly is installed with the long
side to the right, on dual strand units with the long side to the left (see Fig. 9).
Attention: Always fit the lock washers after installation of the swiveling
hook assembly. Replace the lock washers after every removal.
these condition change, either by air or with a cotton
cloth. Flight cases or other type of transport boxes should
be opened or equipped with ventilation holes.
Theoretical service life
The electric chain hoist is classified to group 1Am
according to FEM 9.511. Basic principles for the
calculation of the theoretical remaining service life are
given in BGV D8. When the theoretical remaining service
life has been reached, the electric chain hoist should be
subjected to a general overhaul (also refer to chapter 8.
Service and Maintenance).
Regulations
The accident prevention act and/or safety regulations of
the respective country for using manual and electric chain
hoists must be strictly adhered:
• Europe:
• Machine Directive 2006/42/EG
• Safety of Machinery NEN 12100:2010
• Germany: BGV D6, BGV D8
Additional regulations are in effect for lifting or suspending
loads over people.
Germany: SQ P2
The Netherlands: NPR8020-10
United Kingdom: BS7950-1
Maintenance/Repair
In order to ensure correct operation, not only the
operating instructions, but also the conditions for
inspection and maintenance must be complied with. If
defects are found or abnormal noise is to be heard stop
using the hoist immediately.
Attention: Before starting to work on electrical
components the power-supply is to be cut off.
3. INCORRECT OPERATION
•Do not exceed the rated capacity of the hoist.
•Do not lift stuck or jammed loads.
•Do not shortly and frequently actuate the control switch.
•Do not use the hoist without additional measures for the
transportation of people, see chapter 10(Fig. 3).
•Do not weld on hook and load chain.
•Do not use the load chain as a ground connection
during welding (Fig. 4).
•Do not allow any lateral load on either housing or
bottom block (Fig. 5).
•Do not lift when the load chain is not in a straight line
between suspension bracket and hook.
•Do not use the load chain for lashing purposes (sling
chain) (Fig. 6).
•Do not knot or shorten the load chain by using bolts,
screws, screw drivers or other devices (Fig. 7).
•Do not repair chains installed in the hoist.
•Do not remove the safety latch from the load hook (Fig.
8).
•Do not use the chain end stop as an
operational limit device.
•Do not throw the hoist down. Always place it properly on
the ground or in a flight-case.
•Do not operate the hoist in a potentially explosive
atmospheres.
•Do not modify the hoist except for modifications
available through PROLYFT.
•Do not drop any load into the loose chain. Risk of chain
break!
•Do not attach the load to the tip of the hook (Fig. 14).
The load must always be seated in the saddle of the
hook. This also applies to the suspension hook.
•Do not attach more then one load lifting attachment to
the load hook of the hoist.
• The bottom blocks are provided with swivel hooks
supported by axial bearings. When turning a lifted load
the load chain must not rotate in any circumstances.
4. ASSEMBLY
4.1. INSPECTION BEFORE ASSEMBLY
• Check for transport damage.
• Check for completeness.
• Check that the capacity indication on hoist and hook
block match.
• Check the proper power supply voltage setting
4.2. ELECTRIC CHAIN HOIST WITH SWIVELING HOOK
(Standard version)
The standard version of the PROLYFT electric chain
hoist, AETOS series, is provided with a swiveling hook
assembly. The swiveling hook assembly is connected
with the housing of the chain hoist by means of two
pins. Make sure that the load hook, irrespective of the
reeving,
is always positioned vertically under the
!7
WWW.PROLYTE.COM
INTRODUCING THE PROLYFT AETOS RANGE
When Simplicity in Motion is the ultimate goal, there’s always a next level to
meet. ProLyft invites you to take that level further with a product range that is fit
to meet the future
Get Ready for the Next Level
ProLyft AETOS is the brand new ProLyft hoist range. The AETOS range is fully
equipped to meet future demands in lifting equipment and offers clever features
and carefully engineered product attributes. The AETOS range comprises of a
standard 500kg and 1000kg hoist and will be expanded in the near future.
The Unique ProLyft Program
ProLyft sustains a unique service programme on its complete hoist range,
developed to offer maximum service and support for all hoist owners.
This program encompasses:
• Installed network of trained and certified Service Points
• Lifetime warranty
• Individual identification - easy web-enabled track and trace functions
• ProLyft Service database – automatic reminders for re-certification
• Test certificates worldwide available for owners of every hoist
Standard Features of the AETOS Range:
• Available in a 500kg and a 1000kg hoist body
• Fixed speed of 4m/min
• Red CEE form plug 16Amp 4pin and cable with strain relief
for power connection
• Yellow CEE form plug 16Amp 4pin and cable with strain relief
for low voltage control (optional)
• Equipped with limit switches on all hoists
• End limit switches are activated by chain stop for 100% repeatable accuracy
and easy of use
• External limit switches can be used for hoists used above a grid or false ceiling
• Multiple voltage motor
• Chain bags for 30mtr up to 80mtr available
• 5-pocket load wheel
• Zinc-plated load chain
• 100% sealed aluminium transmission house without oil plugs
• Standard swivel hook on hoist body and hoist chain
• IP 55 protection
Easily Adaptable:
• Covers 180 degree rotatable for motor-up use
• Easy mounting of optional second brake
• Brake shaft and electronics prepared for second brake
• Output shaft prepared for rotary limit switch or encoder connection
• All hoists can be double reeved
• Swivelling chain bag bracket for motor-down and motor-up use
• Multiple voltage motor
AETOS Range
Fig 4:
Fig 5:
Fig 6:
Fig 7:
Fig 8:
swiveling hook suspension (see Fig. 9).
On single strand units, the swiveling hook assembly is
installed with the long side to the right, on dual strand
units with the long side to the left (see Fig. 9).
Attention: Always fit the lock washers after installation
of the swiveling hook assembly. Replace the lock washers
after every removal.
4.2. ELECTRIC CHAIN HOIST WITH SUSPENSION
BRACKET (Optional)
Optional the PROLYFT electric chain hoist, AETOS
series, can be equipped with a suspension bracket. The
suspension bracket is connected with the housing of the
chain hoist by means of two bolts. Make sure that the
load hook, irrespective of the reeving, is always
positioned vertically under the suspension bracket (see
Fig. 10).
On single strand units, the suspension bracket is installed
with the long side to the right, on dual strand units with
the long side to the left (see Fig. 10).
Attention: Always fit the lock washers after installation
of the suspension bracket. Replace the lock washers after
every removal.
4.3. ELECTRICAL CONNECTION
Attention!
Work at electrical installations may be carried out by
electrical experts only. The local regulations have to
be strictly observed, e.g. EN 60204-32/VDE 0113.
Preparation
• Before beginning to work on electrical components the
hoist must be disconnected from power.
• Before connecting the chain hoist ensure that the
voltage setting of the hoist matches the local supply
specifications. All AETOS hoist are standard set to
400V/3phase/50Hz. If the factory ships hoists set to a
different voltage, they are clearly marked with an orange
warning sticker on the power plug
• Wiring diagrams are included with the hoist.
Mains supply connection 3 phases
•All AETOS hoist are standard supplied with a red
16Amp/400V 4 pin connector for the mains supply.
• If the standard connector is removed ensure the
following: The mains supply cable must be an insulated
cable with 4 flexible leads. The ground (earth) lead must
be longer than the live leads. The cross-section should
be mm. 1,5 mm2, the cable length should be max. 50 m.
• For the fusing of the various models see the table on
page 4.
• Cable ends have to be provided with end sleeves.
Connecting to the power supply
• The mains supply cable must be connected to the
electric chain hoist before it is connected to the mains
supply.
Direction of rotation
• Check the motor’s direction of rotation.
• The wiring diagram included has been drawn for a
normal, clock wise rotating installation. Should the
user’s mains supply not fulfill these requirements, e.g.
the hoist lowers when lift is selected (or vice versa),
switch the unit OFF immediately and exchange two of
the three phase connections in the power supply.
•Under no circumstances may the wiring in the
pendant control or the extension cable between the
control and the hoist be tampered with, to avoid future
operation mistakes when using the control or the
extension cable with other hoists.
4.4. DIRECT CONTROLLED HOISTS
• With Direct controlled hoists the hoist will lift or lower
“direct” after switching on - or connecting the mains
supply.
• When the phases of the mains supply rotate clockwise,
the hoist will lift. The hoist will lower when the phases of
the mains supply rotate anti-clockwise.
• The order of the phases is switched in the pendant
control.
• UP and DOWN buttons on the pendant control must
have a “dead man” functionality. Releasing the button
will switch of the power.
• Switching on the mains supply will release the brake,
independent from the rotation of the mains supply.
• Pressing the E-stop button on the pendant control
MUST always switch off the mains supply.
• It is not ALLOWED to operate hoists without having an
E-stop button in the mains supply circuit.
•Never connect a “direct control” hoist to the mains
supply without any (pendant) control. The hoist will start
to run without control!!
!8
WWW.PROLYTE.COM
INTRODUCING THE PROLYFT AETOS RANGE
When Simplicity in Motion is the ultimate goal, there’s always a next level to
meet. ProLyft invites you to take that level further with a product range that is fit
to meet the future
Get Ready for the Next Level
ProLyft AETOS is the brand new ProLyft hoist range. The AETOS range is fully
equipped to meet future demands in lifting equipment and offers clever features
and carefully engineered product attributes. The AETOS range comprises of a
standard 500kg and 1000kg hoist and will be expanded in the near future.
The Unique ProLyft Program
ProLyft sustains a unique service programme on its complete hoist range,
developed to offer maximum service and support for all hoist owners.
This program encompasses:
• Installed network of trained and certified Service Points
• Lifetime warranty
• Individual identification - easy web-enabled track and trace functions
• ProLyft Service database – automatic reminders for re-certification
• Test certificates worldwide available for owners of every hoist
Standard Features of the AETOS Range:
• Available in a 500kg and a 1000kg hoist body
• Fixed speed of 4m/min
• Red CEE form plug 16Amp 4pin and cable with strain relief
for power connection
• Yellow CEE form plug 16Amp 4pin and cable with strain relief
for low voltage control (optional)
• Equipped with limit switches on all hoists
• End limit switches are activated by chain stop for 100% repeatable accuracy
and easy of use
• External limit switches can be used for hoists used above a grid or false ceiling
• Multiple voltage motor
• Chain bags for 30mtr up to 80mtr available
• 5-pocket load wheel
• Zinc-plated load chain
• 100% sealed aluminium transmission house without oil plugs
• Standard swivel hook on hoist body and hoist chain
• IP 55 protection
Easily Adaptable:
• Covers 180 degree rotatable for motor-up use
• Easy mounting of optional second brake
• Brake shaft and electronics prepared for second brake
• Output shaft prepared for rotary limit switch or encoder connection
• All hoists can be double reeved
• Swivelling chain bag bracket for motor-down and motor-up use
• Multiple voltage motor
AETOS Range
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
Fig 9:
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
Fig. 10
4.2.1 ELECTRIC CHAIN HOIST WITH SUSPENSION BRACKET (Optional)
Optional the ProLyft electric chain hoist, AETOS series, can be equipped with
a suspension bracket. The suspension bracket is connected with the housing
of the chain hoist by means of two bolts. Make sure that the load hook,
irrespective of the reeving, is always positioned vertically under the suspension
bracket (see Fig. 10).
On single strand units, the suspension bracket is installed with the long side to
the right, on dual strand units with the long side to the left (see Fig. 10).
Attention: Always fit the lock washers after installation of the suspension
bracket. Replace the lock washers after every removal.
4.3. ELECTRICAL CONNECTION
Attention!
Work at electrical installations may be carried out by electrical experts
only. The local regulations have to be strictly observed, e.g. EN 60204-
32/VDE 0113.
swiveling hook suspension (see Fig. 9).
On single strand units, the swiveling hook assembly is
installed with the long side to the right, on dual strand
units with the long side to the left (see Fig. 9).
Attention: Always fit the lock washers after installation
of the swiveling hook assembly. Replace the lock washers
after every removal.
4.2. ELECTRIC CHAIN HOIST WITH SUSPENSION
BRACKET (Optional)
Optional the PROLYFT electric chain hoist, AETOS
series, can be equipped with a suspension bracket. The
suspension bracket is connected with the housing of the
chain hoist by means of two bolts. Make sure that the
load hook, irrespective of the reeving, is always
positioned vertically under the suspension bracket (see
Fig. 10).
On single strand units, the suspension bracket is installed
with the long side to the right, on dual strand units with
the long side to the left (see Fig. 10).
Attention: Always fit the lock washers after installation
of the suspension bracket. Replace the lock washers after
every removal.
4.3. ELECTRICAL CONNECTION
Attention!
Work at electrical installations may be carried out by
electrical experts only. The local regulations have to
be strictly observed, e.g. EN 60204-32/VDE 0113.
Preparation
• Before beginning to work on electrical components the
hoist must be disconnected from power.
• Before connecting the chain hoist ensure that the
voltage setting of the hoist matches the local supply
specifications. All AETOS hoist are standard set to
400V/3phase/50Hz. If the factory ships hoists set to a
different voltage, they are clearly marked with an orange
warning sticker on the power plug
• Wiring diagrams are included with the hoist.
Mains supply connection 3 phases
•All AETOS hoist are standard supplied with a red
16Amp/400V 4 pin connector for the mains supply.
• If the standard connector is removed ensure the
following: The mains supply cable must be an insulated
cable with 4 flexible leads. The ground (earth) lead must
be longer than the live leads. The cross-section should
be mm. 1,5 mm2, the cable length should be max. 50 m.
• For the fusing of the various models see the table on
page 4.
• Cable ends have to be provided with end sleeves.
Connecting to the power supply
• The mains supply cable must be connected to the
electric chain hoist before it is connected to the mains
supply.
Direction of rotation
• Check the motor’s direction of rotation.
• The wiring diagram included has been drawn for a
normal, clock wise rotating installation. Should the
user’s mains supply not fulfill these requirements, e.g.
the hoist lowers when lift is selected (or vice versa),
switch the unit OFF immediately and exchange two of
the three phase connections in the power supply.
•Under no circumstances may the wiring in the
pendant control or the extension cable between the
control and the hoist be tampered with, to avoid future
operation mistakes when using the control or the
extension cable with other hoists.
4.4. DIRECT CONTROLLED HOISTS
• With Direct controlled hoists the hoist will lift or lower
“direct” after switching on - or connecting the mains
supply.
• When the phases of the mains supply rotate clockwise,
the hoist will lift. The hoist will lower when the phases of
the mains supply rotate anti-clockwise.
• The order of the phases is switched in the pendant
control.
• UP and DOWN buttons on the pendant control must
have a “dead man” functionality. Releasing the button
will switch of the power.
• Switching on the mains supply will release the brake,
independent from the rotation of the mains supply.
• Pressing the E-stop button on the pendant control
MUST always switch off the mains supply.
• It is not ALLOWED to operate hoists without having an
E-stop button in the mains supply circuit.
•Never connect a “direct control” hoist to the mains
supply without any (pendant) control. The hoist will start
to run without control!!
!8
WWW.PROLYTE.COM
INTRODUCING THE PROLYFT AETOS RANGE
When Simplicity in Motion is the ultimate goal, there’s always a next level to
meet. ProLyft invites you to take that level further with a product range that is fit
to meet the future
Get Ready for the Next Level
ProLyft AETOS is the brand new ProLyft hoist range. The AETOS range is fully
equipped to meet future demands in lifting equipment and offers clever features
and carefully engineered product attributes. The AETOS range comprises of a
standard 500kg and 1000kg hoist and will be expanded in the near future.
The Unique ProLyft Program
ProLyft sustains a unique service programme on its complete hoist range,
developed to offer maximum service and support for all hoist owners.
This program encompasses:
• Installed network of trained and certified Service Points
• Lifetime warranty
• Individual identification - easy web-enabled track and trace functions
• ProLyft Service database – automatic reminders for re-certification
• Test certificates worldwide available for owners of every hoist
Standard Features of the AETOS Range:
• Available in a 500kg and a 1000kg hoist body
• Fixed speed of 4m/min
• Red CEE form plug 16Amp 4pin and cable with strain relief
for power connection
• Yellow CEE form plug 16Amp 4pin and cable with strain relief
for low voltage control (optional)
• Equipped with limit switches on all hoists
• End limit switches are activated by chain stop for 100% repeatable accuracy
and easy of use
• External limit switches can be used for hoists used above a grid or false ceiling
• Multiple voltage motor
• Chain bags for 30mtr up to 80mtr available
• 5-pocket load wheel
• Zinc-plated load chain
• 100% sealed aluminium transmission house without oil plugs
• Standard swivel hook on hoist body and hoist chain
• IP 55 protection
Easily Adaptable:
• Covers 180 degree rotatable for motor-up use
• Easy mounting of optional second brake
• Brake shaft and electronics prepared for second brake
• Output shaft prepared for rotary limit switch or encoder connection
• All hoists can be double reeved
• Swivelling chain bag bracket for motor-down and motor-up use
• Multiple voltage motor
AETOS Range
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
Fig 9:
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
Fig. 10
Fig. 8
Fig. 9
Fig. 10
Fig. 7

1. GENERAL INFORMATION
Attention: All users must read these operating
instructions carefully prior to the initial operation. These
instructions are intended to acquaint the user with the
hoist controller and enable him/her to use it to the full
extent of its intended capabilities.
The operating instructions contain important information
on how to handle the hoist controller in a safe, correct and
economic way. Acting in accordance with these
instructions helps to avoid dangers, reduce repair costs
and downtime and to increase the reliability and lifetime of
the hoist controller.
Anyone involved in doing any of the following work with
the hoist controller must read the operating instructions
and act accordingly:
•Operation, including preparation, trouble shooting and
cleaning
•Maintenance, inspection, repair
•Transport
Apart from the operating instructions and the accident
prevention act valid for the respective country and area
where the hoist controller is used, also the commonly
accepted regulations for safe and professional work must
be adhered to.
The user is responsible for the proper and professional
instruction of the operating personnel.
Suitable for entertainment use
The PROLYFT AETOS hoist controllers are specially
designed for use in the Entertainment industry. They must
only control electric chain hoists that are suitable for use
in the Entertainment industry.
Combining the hoist controller with different type of
electric chain hoists might lead to unwanted, unexpected
or dangerous situations.
The PROLYFT AETOS hoist controllers are not designed
to control hoists suspending or lifting loads above people.
Read the manual of the electric chain hoists before
starting to operate them with the hoist controller.
Regulations
The accident prevention act and/or safety regulations of
the respective country for using manual and electric chain
hoists must be strictly adhered:
•Europe:
•Machine Directive 2006/42/EG
•Safety of Machinery NEN 12100:2010
•Germany: BGV D6, BGV D8
Additional regulations are in effect for lifting or suspending
loads over people.
Germany: SQ P2
The Netherlands: NPR8020-10
United Kingdom: BS7950-1
Maintenance/Repair
In order to ensure correct operation, not only the
operating instructions, but also the conditions for
inspection and maintenance must be complied with. If
defects are found or abnormal noise is to be heard stop
using the hoist controller immediately.
Attention: Before starting to work on electrical
components the power-supply is to be cut off.
2. INCORRECT OPERATION
•Do not exceed the rated power capacity per controlled
channel.
•Do not lift stuck or jammed loads.
•Do not shortly and frequently actuate the up/down
switch.
•Do not control hoists if the movement of the load is not
visible from the operating position.
•Do not control hoists if you are skilled for lifting loads
•Do not use cables with damaged strain reliefs and/or
isolation.
•Do not use any input- or output cables that are not
suitable for the supplied voltage and / or current.
•Do not use the Thuja data connection (link in, link out)
with other network devices unless these devices are
specified to be suitable for use in the Thuja data
network.
•Do not connect the controller to a mains connection that
is not properly fused.
•Do not use the controller without proper grounding.
•Do not connect more then one hoist on a single
channel.
3. ELECTRIC CONNECTIONS
All electric connections must be used with respect for the
specified voltages and maximum power consumption.
Power input:
The power input connector is a 5pin CEEform connector
suitable for 3 phase 32Amp / 400Volt. 3 Phases, neutral
and ground.
Depending on the type of controller it can be plugged in to
either a 3 phase 400V or a 3 phase 230V mains
connections.
Make sure the mains connection is fused at maximum
32Amps per phase. It is advised to use circuit breakers
with a C or D characteristic.
Make sure the mains connection is properly grounded.
Improper grousing might lead to dangerous with the risk
of electric shock.
Maximum power consumption per hoist.
Each hoist channel is capable of switching an electric
chain hoist with maximum power consumption of 1,5kW.
Power output to the hoists
For each 4 hoist channels there is a Harting 16 output
connector.
Make sure the cables (and each individual wire of the
cable) connected to the output connector are suitable for
minimum 10Amps at 400V per wire.
To avoid voltage drops longer cables should have bigger
wire diameters.
page !4
AETOS Range
AETOS Range
8
4.5. LOW VOLTAGE CONTROLLED HOISTS
• With Low Voltage controlled hoists the mains supply is connected to a
reversing contactor inside the hoist. Connecting the hoist to the mains
supply will not cause lifting or lowering of the hoist.
• A separate connector is provided on the hoist (Yellow 16Amp/115V/4pin
female) to connect a pendant control.
• This pendant control will either close the circuit inside the hoist for lifting,
when the UP button is pressed or the circuit inside the hoist for lowering
when the DOWN button is pressed.
• Pressing the UP or DOWN button on the pendant control, closing the
lifting or lowering circuit in the hoist, will release the brake.
• UP and DOWN buttons on the pendant control must have a “dead man”
functionality. Releasing the button will open the circuit.
• The mains supply should always have clockwise rotating phases.
• Pressing the E-stop button on the pendant control MUST always switch
off the mains supply.
• It is NOT ALLOWED to have E-stops on Low Voltage pendant controls that
only open the circuit for lowering or lifting.
• It is NOT ALLOWED to operate hoists without having an E-stop button in
the mains supply circuit.
4.6. ADDING CHAIN AND CHAIN END STOPS
• See chapter 8.6.
• Each hoist comes with a plastic tool inserted in the chain guide, the chain
input is always on the side of the chain bag bracket. Connect this tool to
one end of the chain and run the hoist in the UP direction. The hoist will
pull the chain through the load wheel.
• Make sure the welds of each standing chain link are on the outside of the
chain, facing away from the load sheave.
• Remove the chain insert tool from the chain and connect first a foam
stopper and second the hook to this end of the chain, the “active” side.
• Put first a foam stopper and second the foam stop washer over the
“dead” end of the chain. Place the chain end stop behind the washer.
Distance from top of foam stopper, over washer end chain end stop, to
the end of the chain must be 60cm for all models.
• Connect the dead end of the chain to the bolt on the chain bag bracket.
4.7. CIRCUIT DIAGRAM
Circuit diagrams are shown in the next drawings:
Fig. 11. Electrical drawing: Direct Control
Fig. 12. Electrical drawing: Low Voltage Control
In table 3 motor data of the different types is shown.
4.8. CHAIN BAGS
Only use chain bags suitable for the total length of the chain, see table 3.
Use only certified, rated quick links of known capacity to connect the chain
bag to the bracket.
When using the hoist in the motor UP position the chain bag bracket will
position the chain bag properly underneath the chain output.
Make sure only gravity is needed to guide the chain into the chain bag.
Preparation
• Before beginning to work on electrical components the hoist must be
disconnected from power.
• Before connecting the chain hoist ensure that the voltage setting of
the hoist matches the local supply specifications. All AETOS hoist are
standard set to 400V/3phase/50Hz. If the factory ships hoists set to a
different voltage, they are clearly marked with an orange warning sticker
on the power plug.
• Wiring diagrams are included with the hoist.
Mains supply connection 3 phases
• All AETOS hoist are standard supplied with a red 16Amp/400V 4 pin
connector for the mains supply.
• If the standard connector is removed ensure the following: The mains
supply cable must be an insulated cable with 4 flexible leads. The ground
(earth) lead must be longer than the live leads. The cross-section should
be mm. 1,5 mm2, the cable length should be max. 50 m.
• Regarding the electrical power consumption of the various models see
table 1 on page 4.
• Cable ends have to be provided with end sleeves.
Connecting to the power supply
• The mains supply cable must be connected to the electric chain hoist
before it is connected to the mains supply.
Direction of rotation
• Check the motor’s direction of rotation.
• The wiring diagram included has been drawn for a normal, clock¬ wise
rotating installation. Should the user’s mains supply not fulfill these
requirements, e.g. the hoist lowers when lift is selected (or vice versa),
switch the unit OFF immediately and exchange two of the three phase
connections in the power supply.
• Under no circumstances may the wiring in the pendant control or the
extension cable between the control and the hoist be tampered with, to
avoid future operation mistakes when using the control or the extension
cable with other hoists.
4.4. DIRECT CONTROLLED HOISTS
• With Direct controlled hoists the hoist will lift or lower “direct” after
switching on - or connecting the mains supply.
• When the phases of the mains supply rotate clockwise, the hoist will lift.
The hoist will lower when the phases of the mains supply rotate anti-
clockwise.
• The order of the phases is switched in the pendant control.
• UP and DOWN buttons on the pendant control must have a “dead man”
functionality. Releasing the button will switch of the power.
• Switching on the mains supply will release the brake, independent from
the rotation of the mains supply.
• Pressing the E-stop button on the pendant control MUST always switch
off the mains supply.
• It is not ALLOWED to operate hoists without having an E-stop button in
the mains supply circuit.
• Never connect a “direct control” hoist to the mains supply without any
(pendant) control. The hoist will start to run without control!!

1. GENERAL INFORMATION
Attention: All users must read these operating
instructions carefully prior to the initial operation. These
instructions are intended to acquaint the user with the
hoist controller and enable him/her to use it to the full
extent of its intended capabilities.
The operating instructions contain important information
on how to handle the hoist controller in a safe, correct and
economic way. Acting in accordance with these
instructions helps to avoid dangers, reduce repair costs
and downtime and to increase the reliability and lifetime of
the hoist controller.
Anyone involved in doing any of the following work with
the hoist controller must read the operating instructions
and act accordingly:
•Operation, including preparation, trouble shooting and
cleaning
•Maintenance, inspection, repair
•Transport
Apart from the operating instructions and the accident
prevention act valid for the respective country and area
where the hoist controller is used, also the commonly
accepted regulations for safe and professional work must
be adhered to.
The user is responsible for the proper and professional
instruction of the operating personnel.
Suitable for entertainment use
The PROLYFT AETOS hoist controllers are specially
designed for use in the Entertainment industry. They must
only control electric chain hoists that are suitable for use
in the Entertainment industry.
Combining the hoist controller with different type of
electric chain hoists might lead to unwanted, unexpected
or dangerous situations.
The PROLYFT AETOS hoist controllers are not designed
to control hoists suspending or lifting loads above people.
Read the manual of the electric chain hoists before
starting to operate them with the hoist controller.
Regulations
The accident prevention act and/or safety regulations of
the respective country for using manual and electric chain
hoists must be strictly adhered:
•Europe:
•Machine Directive 2006/42/EG
•Safety of Machinery NEN 12100:2010
•Germany: BGV D6, BGV D8
Additional regulations are in effect for lifting or suspending
loads over people.
Germany: SQ P2
The Netherlands: NPR8020-10
United Kingdom: BS7950-1
Maintenance/Repair
In order to ensure correct operation, not only the
operating instructions, but also the conditions for
inspection and maintenance must be complied with. If
defects are found or abnormal noise is to be heard stop
using the hoist controller immediately.
Attention: Before starting to work on electrical
components the power-supply is to be cut off.
2. INCORRECT OPERATION
•Do not exceed the rated power capacity per controlled
channel.
•Do not lift stuck or jammed loads.
•Do not shortly and frequently actuate the up/down
switch.
•Do not control hoists if the movement of the load is not
visible from the operating position.
•Do not control hoists if you are skilled for lifting loads
•Do not use cables with damaged strain reliefs and/or
isolation.
•Do not use any input- or output cables that are not
suitable for the supplied voltage and / or current.
•Do not use the Thuja data connection (link in, link out)
with other network devices unless these devices are
specified to be suitable for use in the Thuja data
network.
•Do not connect the controller to a mains connection that
is not properly fused.
•Do not use the controller without proper grounding.
•Do not connect more then one hoist on a single
channel.
3. ELECTRIC CONNECTIONS
All electric connections must be used with respect for the
specified voltages and maximum power consumption.
Power input:
The power input connector is a 5pin CEEform connector
suitable for 3 phase 32Amp / 400Volt. 3 Phases, neutral
and ground.
Depending on the type of controller it can be plugged in to
either a 3 phase 400V or a 3 phase 230V mains
connections.
Make sure the mains connection is fused at maximum
32Amps per phase. It is advised to use circuit breakers
with a C or D characteristic.
Make sure the mains connection is properly grounded.
Improper grousing might lead to dangerous with the risk
of electric shock.
Maximum power consumption per hoist.
Each hoist channel is capable of switching an electric
chain hoist with maximum power consumption of 1,5kW.
Power output to the hoists
For each 4 hoist channels there is a Harting 16 output
connector.
Make sure the cables (and each individual wire of the
cable) connected to the output connector are suitable for
minimum 10Amps at 400V per wire.
To avoid voltage drops longer cables should have bigger
wire diameters.
page !4
AETOS Range
AETOS Range
9
!10
WWW.PROLYTE.COM
INTRODUCING THE PROLYFT AETOS RANGE
When Simplicity in Motion is the ultimate goal, there’s always a next level to
meet. ProLyft invites you to take that level further with a product range that is fit
to meet the future
Get Ready for the Next Level
ProLyft AETOS is the brand new ProLyft hoist range. The AETOS range is fully
equipped to meet future demands in lifting equipment and offers clever features
and carefully engineered product attributes. The AETOS range comprises of a
standard 500kg and 1000kg hoist and will be expanded in the near future.
The Unique ProLyft Program
ProLyft sustains a unique service programme on its complete hoist range,
developed to offer maximum service and support for all hoist owners.
This program encompasses:
• Installed network of trained and certified Service Points
• Lifetime warranty
• Individual identification - easy web-enabled track and trace functions
• ProLyft Service database – automatic reminders for re-certification
• Test certificates worldwide available for owners of every hoist
Standard Features of the AETOS Range:
• Available in a 500kg and a 1000kg hoist body
• Fixed speed of 4m/min
• Red CEE form plug 16Amp 4pin and cable with strain relief
for power connection
• Yellow CEE form plug 16Amp 4pin and cable with strain relief
for low voltage control (optional)
• Equipped with limit switches on all hoists
• End limit switches are activated by chain stop for 100% repeatable accuracy
and easy of use
• External limit switches can be used for hoists used above a grid or false ceiling
• Multiple voltage motor
• Chain bags for 30mtr up to 80mtr available
• 5-pocket load wheel
• Zinc-plated load chain
• 100% sealed aluminium transmission house without oil plugs
• Standard swivel hook on hoist body and hoist chain
• IP 55 protection
Easily Adaptable:
• Covers 180 degree rotatable for motor-up use
• Easy mounting of optional second brake
• Brake shaft and electronics prepared for second brake
• Output shaft prepared for rotary limit switch or encoder connection
• All hoists can be double reeved
• Swivelling chain bag bracket for motor-down and motor-up use
• Multiple voltage motor
AETOS Range
Fig. 11: Direct Control
Fig. 12: Low Voltage Control
!10
WWW.PROLYTE.COM
INTRODUCING THE PROLYFT AETOS RANGE
When Simplicity in Motion is the ultimate goal, there’s always a next level to
meet. ProLyft invites you to take that level further with a product range that is fit
to meet the future
Get Ready for the Next Level
ProLyft AETOS is the brand new ProLyft hoist range. The AETOS range is fully
equipped to meet future demands in lifting equipment and offers clever features
and carefully engineered product attributes. The AETOS range comprises of a
standard 500kg and 1000kg hoist and will be expanded in the near future.
The Unique ProLyft Program
ProLyft sustains a unique service programme on its complete hoist range,
developed to offer maximum service and support for all hoist owners.
This program encompasses:
• Installed network of trained and certified Service Points
• Lifetime warranty
• Individual identification - easy web-enabled track and trace functions
• ProLyft Service database – automatic reminders for re-certification
• Test certificates worldwide available for owners of every hoist
Standard Features of the AETOS Range:
• Available in a 500kg and a 1000kg hoist body
• Fixed speed of 4m/min
• Red CEE form plug 16Amp 4pin and cable with strain relief
for power connection
• Yellow CEE form plug 16Amp 4pin and cable with strain relief
for low voltage control (optional)
• Equipped with limit switches on all hoists
• End limit switches are activated by chain stop for 100% repeatable accuracy
and easy of use
• External limit switches can be used for hoists used above a grid or false ceiling
• Multiple voltage motor
• Chain bags for 30mtr up to 80mtr available
• 5-pocket load wheel
• Zinc-plated load chain
• 100% sealed aluminium transmission house without oil plugs
• Standard swivel hook on hoist body and hoist chain
• IP 55 protection
Easily Adaptable:
• Covers 180 degree rotatable for motor-up use
• Easy mounting of optional second brake
• Brake shaft and electronics prepared for second brake
• Output shaft prepared for rotary limit switch or encoder connection
• All hoists can be double reeved
• Swivelling chain bag bracket for motor-down and motor-up use
• Multiple voltage motor
AETOS Range
Fig. 11: Direct Control
Fig. 12: Low Voltage Control
Fig. 11: Direct Control
Fig. 12: Low Voltage Control

1. GENERAL INFORMATION
Attention: All users must read these operating
instructions carefully prior to the initial operation. These
instructions are intended to acquaint the user with the
hoist controller and enable him/her to use it to the full
extent of its intended capabilities.
The operating instructions contain important information
on how to handle the hoist controller in a safe, correct and
economic way. Acting in accordance with these
instructions helps to avoid dangers, reduce repair costs
and downtime and to increase the reliability and lifetime of
the hoist controller.
Anyone involved in doing any of the following work with
the hoist controller must read the operating instructions
and act accordingly:
•Operation, including preparation, trouble shooting and
cleaning
•Maintenance, inspection, repair
•Transport
Apart from the operating instructions and the accident
prevention act valid for the respective country and area
where the hoist controller is used, also the commonly
accepted regulations for safe and professional work must
be adhered to.
The user is responsible for the proper and professional
instruction of the operating personnel.
Suitable for entertainment use
The PROLYFT AETOS hoist controllers are specially
designed for use in the Entertainment industry. They must
only control electric chain hoists that are suitable for use
in the Entertainment industry.
Combining the hoist controller with different type of
electric chain hoists might lead to unwanted, unexpected
or dangerous situations.
The PROLYFT AETOS hoist controllers are not designed
to control hoists suspending or lifting loads above people.
Read the manual of the electric chain hoists before
starting to operate them with the hoist controller.
Regulations
The accident prevention act and/or safety regulations of
the respective country for using manual and electric chain
hoists must be strictly adhered:
•Europe:
•Machine Directive 2006/42/EG
•Safety of Machinery NEN 12100:2010
•Germany: BGV D6, BGV D8
Additional regulations are in effect for lifting or suspending
loads over people.
Germany: SQ P2
The Netherlands: NPR8020-10
United Kingdom: BS7950-1
Maintenance/Repair
In order to ensure correct operation, not only the
operating instructions, but also the conditions for
inspection and maintenance must be complied with. If
defects are found or abnormal noise is to be heard stop
using the hoist controller immediately.
Attention: Before starting to work on electrical
components the power-supply is to be cut off.
2. INCORRECT OPERATION
•Do not exceed the rated power capacity per controlled
channel.
•Do not lift stuck or jammed loads.
•Do not shortly and frequently actuate the up/down
switch.
•Do not control hoists if the movement of the load is not
visible from the operating position.
•Do not control hoists if you are skilled for lifting loads
•Do not use cables with damaged strain reliefs and/or
isolation.
•Do not use any input- or output cables that are not
suitable for the supplied voltage and / or current.
•Do not use the Thuja data connection (link in, link out)
with other network devices unless these devices are
specified to be suitable for use in the Thuja data
network.
•Do not connect the controller to a mains connection that
is not properly fused.
•Do not use the controller without proper grounding.
•Do not connect more then one hoist on a single
channel.
3. ELECTRIC CONNECTIONS
All electric connections must be used with respect for the
specified voltages and maximum power consumption.
Power input:
The power input connector is a 5pin CEEform connector
suitable for 3 phase 32Amp / 400Volt. 3 Phases, neutral
and ground.
Depending on the type of controller it can be plugged in to
either a 3 phase 400V or a 3 phase 230V mains
connections.
Make sure the mains connection is fused at maximum
32Amps per phase. It is advised to use circuit breakers
with a C or D characteristic.
Make sure the mains connection is properly grounded.
Improper grousing might lead to dangerous with the risk
of electric shock.
Maximum power consumption per hoist.
Each hoist channel is capable of switching an electric
chain hoist with maximum power consumption of 1,5kW.
Power output to the hoists
For each 4 hoist channels there is a Harting 16 output
connector.
Make sure the cables (and each individual wire of the
cable) connected to the output connector are suitable for
minimum 10Amps at 400V per wire.
To avoid voltage drops longer cables should have bigger
wire diameters.
page !4
AETOS Range
AETOS Range
10
• The chain end stop must be correctly fitted to the loose end of the load
chain.
• The dead-end of the chain must be correctly fitted to the dead-end of
chain connection on the chain bag bracket.
• Make sure the chain bag has the right capacity, see table 3.
• Is the chain bag fitted correctly to the chain bag bracket?
• All units equipped with two or more chain strands should be inspected
before initial operation for twisted or kinked chains. The chains of
2-strand/double reeved hoists may e.g. be twisted if the hook block is
rolled over.
• Check the function of the limit switches by running the buffers of the
chain end stop resp. hook block against the limit switch underneath
the housing. The lifting resp. lowering operation must be stopped
immediately.
• Check the brake function when lifting and lowering.
6.COMMISSIONING
Inspection before each initial operation
Each hoist must be inspected prior to EACH initial operation by a competent
person and any failures be removed. The inspection is visual and functional.
These inspections have to assure that the hoist is safe and has not been
damaged by incorrect transport or storage. Inspections should be made by
suitably trained personnel. Inspections are instigated by the user or operating
company.
**In the Entertainment industry hoists are often moved from one position or
venue, transported and installed at another position or venue. After every
“re-installation of a hoist it MUST be inspected as with an initial installation
as described above. Inspections are always instigated by the user or
operating company.
Inspection by an expert
If the hoist is used with an unguided load with a capacity of at least 1000
kg, or when multiple hoists are lifting a single object, the lifting installation
has to be inspected and approved by an expert before initial operation. This
inspection has to be registered in the inspection logbook. The inspection by
the expert has to be instigated by the operating company.
Required Chain bags Aetos Hoists
Hoist capacity
(kg)
Chain
diameter (mm)
Chain length (m)
from to
Chain Bag Catalogue
number
250 4 0 22 PLA-10-004
23 40 PLA-10-007
> 41 On request
500 5 0 30 PLA-10-013
> 31 On request
1000 7,1 0 30 PLA-10-001
31 65 PLA-10-009
66 80 PLA-10-012
81 100 PLA-10-015
> 100 On request
Length of chain can be derived from the hoists Catalogue Code. The last two
numbers in for example PAE-1000DC-0020 indicate the lifting height, which
in this example is 20 meters, implying 20 meters of chain. Please note that in
case of double reeved hoists, the amount of chain doubles for the same lifting
height, PAE-1000DC-1020 means 40 meters of chain.
250, 500 and 1.000 kg hoists contain respectively 70, 80 and 90 cm more
chain than is shown in the Catalogue Code. This overlength is in the hoist plus
in the chain bag to make sure all the chain will fall into the chain bag while
moving the hoist.
5. FUNCTIONAL CHECK BEFORE
EVERY INSTALL
Prior to initial operation of the hoist lubricate the load chain when it is not
under load (see chapter 8.6).
Before the hoist is put into regular service, the following additional inspections
must be made:
• Are all screwed connections on the hoist tight and are all locking devices
in place and secure?
• Make sure the chain drive is correctly reeved.
• Check if the chain bag bracket is fitted correctly. It should be able to
swivel.
MOTOR DATA
Model Operating
Voltage
P (kW) n (1/min) Kind of
connection
In (A) 400V In (A) 230V COS ᵠFEM
CLASS
ED (%) Start per
hour
Protection
degree
PAE-250DC/LV 230/400V, 50Hz
230/460V, 60Hz
0,25 1500 Y0,75 1,3 0,82 1Am 50 300 IP55
PAE-500DC/LV 230/400V, 50Hz
230/460V, 60Hz
0,33 1500 Y0,82 1,42 0,82 1Am 50 300 IP55
PAE-1000DC/LV 230/400V, 50Hz
208/460V, 60Hz
0,66 1500 Y1,46 2,53 0,82 1Am 50 300 IP55
Table 2
Table 3

1. GENERAL INFORMATION
Attention: All users must read these operating
instructions carefully prior to the initial operation. These
instructions are intended to acquaint the user with the
hoist controller and enable him/her to use it to the full
extent of its intended capabilities.
The operating instructions contain important information
on how to handle the hoist controller in a safe, correct and
economic way. Acting in accordance with these
instructions helps to avoid dangers, reduce repair costs
and downtime and to increase the reliability and lifetime of
the hoist controller.
Anyone involved in doing any of the following work with
the hoist controller must read the operating instructions
and act accordingly:
•Operation, including preparation, trouble shooting and
cleaning
•Maintenance, inspection, repair
•Transport
Apart from the operating instructions and the accident
prevention act valid for the respective country and area
where the hoist controller is used, also the commonly
accepted regulations for safe and professional work must
be adhered to.
The user is responsible for the proper and professional
instruction of the operating personnel.
Suitable for entertainment use
The PROLYFT AETOS hoist controllers are specially
designed for use in the Entertainment industry. They must
only control electric chain hoists that are suitable for use
in the Entertainment industry.
Combining the hoist controller with different type of
electric chain hoists might lead to unwanted, unexpected
or dangerous situations.
The PROLYFT AETOS hoist controllers are not designed
to control hoists suspending or lifting loads above people.
Read the manual of the electric chain hoists before
starting to operate them with the hoist controller.
Regulations
The accident prevention act and/or safety regulations of
the respective country for using manual and electric chain
hoists must be strictly adhered:
•Europe:
•Machine Directive 2006/42/EG
•Safety of Machinery NEN 12100:2010
•Germany: BGV D6, BGV D8
Additional regulations are in effect for lifting or suspending
loads over people.
Germany: SQ P2
The Netherlands: NPR8020-10
United Kingdom: BS7950-1
Maintenance/Repair
In order to ensure correct operation, not only the
operating instructions, but also the conditions for
inspection and maintenance must be complied with. If
defects are found or abnormal noise is to be heard stop
using the hoist controller immediately.
Attention: Before starting to work on electrical
components the power-supply is to be cut off.
2. INCORRECT OPERATION
•Do not exceed the rated power capacity per controlled
channel.
•Do not lift stuck or jammed loads.
•Do not shortly and frequently actuate the up/down
switch.
•Do not control hoists if the movement of the load is not
visible from the operating position.
•Do not control hoists if you are skilled for lifting loads
•Do not use cables with damaged strain reliefs and/or
isolation.
•Do not use any input- or output cables that are not
suitable for the supplied voltage and / or current.
•Do not use the Thuja data connection (link in, link out)
with other network devices unless these devices are
specified to be suitable for use in the Thuja data
network.
•Do not connect the controller to a mains connection that
is not properly fused.
•Do not use the controller without proper grounding.
•Do not connect more then one hoist on a single
channel.
3. ELECTRIC CONNECTIONS
All electric connections must be used with respect for the
specified voltages and maximum power consumption.
Power input:
The power input connector is a 5pin CEEform connector
suitable for 3 phase 32Amp / 400Volt. 3 Phases, neutral
and ground.
Depending on the type of controller it can be plugged in to
either a 3 phase 400V or a 3 phase 230V mains
connections.
Make sure the mains connection is fused at maximum
32Amps per phase. It is advised to use circuit breakers
with a C or D characteristic.
Make sure the mains connection is properly grounded.
Improper grousing might lead to dangerous with the risk
of electric shock.
Maximum power consumption per hoist.
Each hoist channel is capable of switching an electric
chain hoist with maximum power consumption of 1,5kW.
Power output to the hoists
For each 4 hoist channels there is a Harting 16 output
connector.
Make sure the cables (and each individual wire of the
cable) connected to the output connector are suitable for
minimum 10Amps at 400V per wire.
To avoid voltage drops longer cables should have bigger
wire diameters.
page !4
AETOS Range
AETOS Range
11
Inspection of chain end stop
The chain end stop must be connected to the dead (idle) end of the chain
strand.
Inspection of chain reeving
All units with two or more chain strands should be inspected prior to initial
operation for twisted or kinked chains. The chains of 2-strand hoists may be
twisted if the hook block was rolled over (Fig. 13).
The load chain has to be installed according to illustration (Fig. 15). Hereby the
welds on the standing links must face away from the load sheave.
Inspecting the hooks
Check the load hook and the suspension hook for deformations, cracks,
damages, abrasion and signs of corrosion.
Attaching the load
Attach the load to the hoist using only approved and certified slings or lashing
devices. Never use the load chain as sling chain. The load must always be
seated in the saddle of the hook (Fig. 14). Never attach the load to the tip of
the hook. Two parts of a bridles of slings or steels must not exceed an angle of
45 degrees. Use a shackle to attach the bridle. Do not remove the safety latch
from the load hook. Always check the attachment of the load after the load has
“landed”.
Lifting/lowering the load
• Never lift a load without direct visual contact with the load.
• The load is lifted by depressing the UP-button, it is lowered by
depressing the DOWN-button.
• For hoists with two speeds: The first stage of button depression
activates the slow speed, further depression activates the faster speed. In
order to raise the load, always use the lowest available lifting speed. The
chain must be loaded at this speed and should not lie slack on the floor.
The slow speed should only be used for short distances.
• The chain end stop may not be used as operational limit switch.
• Always follow the instructions in the manual of the operating/control
device.
Emergency stop
All movement can be immediately halted by depressing the red, mushroom
shaped button on the pendant control.
Attention: Operating the red emergency button does NOT ALWAYS
automatically disconnect the mains supply to the hoist. To release the
emergency stop, rotate the button in a clockwise direction.
End limit switch
This hoist is provided with an end limit switch for the lowest and highest hook
position as standard. This limit switch is a safety device and may not be used
as operational limiting device.
7.OPERATION / USE
Operator skills
Operators delegated to install, service or independently operate the hoist must
have had suitable training and be competent.
Operators are to be specifically nominated by the company and must be
familiar with all relevant safety regulations of the country of use.
Visual inspection before starting work
Before starting work inspect the hoist, chains and all load bearing components
every time for visual defects. Furthermore test the brake and make sure that
the load and hoist are correctly attached by carrying out a short work cycle of
lifting and lowering. Selection and calculation of the proper suspension point
and beam construction are the responsibility of the operating company.
Inspection of load chain
Inspect the chain for sufficient lubrication and visually check for external
defects, deformations, superficial cracks, wear or signs of corrosion.
5. FUNCTIONAL CHECK BEFORE EVERY INSTALL
Prior to initial operation of the hoist lubricate the load
chain when it is not under load (see chapter 8.6).
Before the hoist is put into regular service, the following
additional inspections must be made:
• Are all screwed connections on the hoist tight and are
all locking devices in place and secure?
• Is the chain drive correctly reeved?
• Is the chain bag bracket fitted correctly. It should be able
to swivel?
• The chain end stop must be correctly fitted to the loose
end of the load chain.
• The dead-end of the chain must be correctly fitted to the
dead-end of chain connection on the chain bag bracket.
• Has the chain bag the right capacity?
• Is the chain bag fitted correctly to the chain bag bracket
• All units equipped with two or more chain strands
should be inspected before initial operation for twisted
or kinked chains. The chains of 2-strand/double reeved
hoists may e.g. be twisted if the hook block is rolled
over.
• Check the function of the limit switches by running the
buffers of the chain end stop resp. hook block against
the limit switch under neath the housing. The lifting
resp. lowering operation must be stopped immediately.
• Check the brake function when lifting and lowering.
6. COMMISSIONING
Inspection before each initial operation
Each hoist must be inspected prior to EACH initial
operation by a competent person and any failures be
removed. The inspection is visual and functional. These
inspections have to assure that the hoist is safe and has
not been damaged by incorrect transport or storage.
Inspections should be made by suitably trained
personnel. Inspections are instigated by the user or
operating company.
**In the Entertainment industry hoists are often moved
from one position or venue , transported and installed at
another position or venue. After every “re-installation of a
hoist it MUST be inspected as with an initial installation as
described above. Inspections are always instigated by
the user or operating company.
Inspection by an expert
If the hoist is used with an unguided load with a capacity
of at least 1000 kg, or when multiple hoists are lifting a single
object the lifting installation has to be inspected and
approved by an expert before initial operation. This
inspection has to be registered in the inspection
logbook. The inspection by the expert has to be
instigated by the operating company.
7. OPERATION / USE
Operator skills
Operators delegated to install, service or independently
operate the hoist must have had suitable training and be
competent.
Operators are to be specifically nominated by the
company and must be familiar with all relevant safety
regulations of the country of use.
Visual inspection before starting work
Before starting work inspect the hoist, chains and all load
bearing components every time for visual defects.
Furthermore test the brake and make sure that the load
and hoist are correctly attached by carrying out a short
work cycle of lifting and lowering. Selection and
calculation of the proper suspension point and beam
construction are the responsibility of the operating
company.
Inspection of load chain
Inspect the chain for sufficient lubrication and visually
check for external defects, deformations, superficial
cracks, wear or signs of corrosion.
Inspection of chain end stop
The chain end stop must be connected to the dead
(idle) end of the chain strand.
Inspection of chain reeving
All units with two or more chain strands should be
inspected prior to initial operation for twisted or kinked
chains. The chains of 2-strand hoists may be twisted if the
hook block was rolled over (Fig. 13).
The load chain has to be installed according to
illustration (Fig. 15). Hereby the welds on the standing
links must face away from the load sheave.
Inspecting the hooks
Check the load hook and the suspension hook for
deformations, cracks, damages, abrasion and signs of
corrosion.
Attaching the load
Attach the load to the hoist using only approved and
certified slings or lashing devices. Never use the load
chain as sling chain. The load must always be seated in
the saddle of the hook (Fig 14). Never attach the load to
the tip of the hook. Two parts of a bridles of slings or
steels must not exceed an angle of 45 degrees. Use a
shackle to attach the bridle. Do not remove the safety
latch from the load hook. Always check the attachment of
the load after the load has “landed”.
!11
WWW.PROLYTE.COM
INTRODUCING THE PROLYFT AETOS RANGE
When Simplicity in Motion is the ultimate goal, there’s always a next level to
meet. ProLyft invites you to take that level further with a product range that is fit
to meet the future
Get Ready for the Next Level
ProLyft AETOS is the brand new ProLyft hoist range. The AETOS range is fully
equipped to meet future demands in lifting equipment and offers clever features
and carefully engineered product attributes. The AETOS range comprises of a
standard 500kg and 1000kg hoist and will be expanded in the near future.
The Unique ProLyft Program
ProLyft sustains a unique service programme on its complete hoist range,
developed to offer maximum service and support for all hoist owners.
This program encompasses:
• Installed network of trained and certified Service Points
• Lifetime warranty
• Individual identification - easy web-enabled track and trace functions
• ProLyft Service database – automatic reminders for re-certification
• Test certificates worldwide available for owners of every hoist
Standard Features of the AETOS Range:
• Available in a 500kg and a 1000kg hoist body
• Fixed speed of 4m/min
• Red CEE form plug 16Amp 4pin and cable with strain relief
for power connection
• Yellow CEE form plug 16Amp 4pin and cable with strain relief
for low voltage control (optional)
• Equipped with limit switches on all hoists
• End limit switches are activated by chain stop for 100% repeatable accuracy
and easy of use
• External limit switches can be used for hoists used above a grid or false ceiling
• Multiple voltage motor
• Chain bags for 30mtr up to 80mtr available
• 5-pocket load wheel
• Zinc-plated load chain
• 100% sealed aluminium transmission house without oil plugs
• Standard swivel hook on hoist body and hoist chain
• IP 55 protection
Easily Adaptable:
• Covers 180 degree rotatable for motor-up use
• Easy mounting of optional second brake
• Brake shaft and electronics prepared for second brake
• Output shaft prepared for rotary limit switch or encoder connection
• All hoists can be double reeved
• Swivelling chain bag bracket for motor-down and motor-up use
• Multiple voltage motor
AETOS Range
Fig. 13
Fig. 14
Lifting/lowering the load
• Never lift a load without direct visual contact with the
load.
• The load is lifted by depressing the UP-button, it is
lowered by depressing the DOWN-button.
• For hoists with two speeds: The first stage of button
depression activates the slow speed, further
depression activates the faster speed. In order to raise
the load, always use the lowest available lifting speed.
The chain must be loaded at this speed and may not
lie slack on the floor. The slow speed may only be used
for short distances.
• The chain end stop may not be used as operational
limit switch.
•Always follow the instructions in the manual of the operating
/control device.
Emergency stop
All movement can be immediately halted by depressing
the red, mush room shaped button on the pendant
control.
Attention: Operating the red emergency button does
NOT ALWAYS automatically disconnect the mains supply
to the hoist. To release the emergency stop, rotate the
button in a clockwise direction.
End limit switch
This hoist is provided with an end limit switch for the
lowest and highest hook position as standard. This limit
switch is a safety device and may not be used as
operational limiting device.
8. SERVICE
8.1. GENERAL
• Service and inspections may only be carried out by a
competent person.
• The inspection must determine that all safety devices
are present and fully operational and covers the
condition of the hoist, lifting gear, accessories and
supporting constructions.
• The service intervals and inspections noted are for
normal working conditions. Adverse working conditions,
e.g. heat, high humidity, or chemical environments, and
regular transportation can dictate shorter periods.
• The PROLYFT chainhoist AETOS series conform to
FEM group 1Am in accordance with FEM 9.511. This
results in a theoretical service lifetime of 800 operating
hours under full load.
• This is equivalent to minimum 10 years under normal
operating conditions. After this period the hoist requires
a general overhaul. Further information is contained in
BGV D6 resp. FEM 9.755.
• Attention: Maintenance work requires subsequent
function testing with nominal load.
8.2. PROLYFT SERVICE PROGRAM / LIFETIME
WARRANTY
Initial Certificate
• All PROLYFT hoist are provided with a test certificate,
describing the hoist and showing the results of the load
test. The graph of the load test shows a minimum lifting
capacity of 125% of the nominal load.
• All PROLYFT hoist are equipped with a RFID tag with a
unique number. The number of the tag refers to the
record of the hoist and the result of the load test in the
PROLYFT ServiceBase.
Registration
• After purchasing the hoist go to the website
“service.prolyft.com” to register your hoist.
• After registering your hoist you will have access to all
recorded information, certificates, history and load tests
connected to your hoist.
• By registering your hoist you get access to the Lifetime
Warranty program.
Yearly inspection and re-certification
• Every owner of registered hoists will receive an
automatic reminder for the yearly inspection and re-
certification of the hoist.
• The yearly inspection and re-certification can be done at
any PROLYFT Service Point as you can find on the back
of this manual or on the website “service.prolyft.com”
• The yearly inspection and re-certification of the hoist
guarantees a full visual check of the hoist and the chain,
a brake test, and a load test.
• After passing the inspection a new certificate proving the
quality of the hoist, including a graph of the load test will
be handed over.
• A yearly certified hoist will keep Lifetime Warranty
8.3. DAILY CHECKS
• Visually check the pendant control switch and cable for
damage.
• Function test of brake.
• Function test of end limit switch.
• Function test of lifting / lowering.
!12
WWW.PROLYTE.COM
INTRODUCING THE PROLYFT AETOS RANGE
When Simplicity in Motion is the ultimate goal, there’s always a next level to
meet. ProLyft invites you to take that level further with a product range that is fit
to meet the future
Get Ready for the Next Level
ProLyft AETOS is the brand new ProLyft hoist range. The AETOS range is fully
equipped to meet future demands in lifting equipment and offers clever features
and carefully engineered product attributes. The AETOS range comprises of a
standard 500kg and 1000kg hoist and will be expanded in the near future.
The Unique ProLyft Program
ProLyft sustains a unique service programme on its complete hoist range,
developed to offer maximum service and support for all hoist owners.
This program encompasses:
• Installed network of trained and certified Service Points
• Lifetime warranty
• Individual identification - easy web-enabled track and trace functions
• ProLyft Service database – automatic reminders for re-certification
• Test certificates worldwide available for owners of every hoist
Standard Features of the AETOS Range:
• Available in a 500kg and a 1000kg hoist body
• Fixed speed of 4m/min
• Red CEE form plug 16Amp 4pin and cable with strain relief
for power connection
• Yellow CEE form plug 16Amp 4pin and cable with strain relief
for low voltage control (optional)
• Equipped with limit switches on all hoists
• End limit switches are activated by chain stop for 100% repeatable accuracy
and easy of use
• External limit switches can be used for hoists used above a grid or false ceiling
• Multiple voltage motor
• Chain bags for 30mtr up to 80mtr available
• 5-pocket load wheel
• Zinc-plated load chain
• 100% sealed aluminium transmission house without oil plugs
• Standard swivel hook on hoist body and hoist chain
• IP 55 protection
Easily Adaptable:
• Covers 180 degree rotatable for motor-up use
• Easy mounting of optional second brake
• Brake shaft and electronics prepared for second brake
• Output shaft prepared for rotary limit switch or encoder connection
• All hoists can be double reeved
• Swivelling chain bag bracket for motor-down and motor-up use
• Multiple voltage motor
AETOS Range
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
Fixing screws
Chain anchor
Anchor bolt
Fig. 15
5. FUNCTIONAL CHECK BEFORE EVERY INSTALL
Prior to initial operation of the hoist lubricate the load
chain when it is not under load (see chapter 8.6).
Before the hoist is put into regular service, the following
additional inspections must be made:
• Are all screwed connections on the hoist tight and are
all locking devices in place and secure?
• Is the chain drive correctly reeved?
• Is the chain bag bracket fitted correctly. It should be able
to swivel?
• The chain end stop must be correctly fitted to the loose
end of the load chain.
• The dead-end of the chain must be correctly fitted to the
dead-end of chain connection on the chain bag bracket.
• Has the chain bag the right capacity?
• Is the chain bag fitted correctly to the chain bag bracket
• All units equipped with two or more chain strands
should be inspected before initial operation for twisted
or kinked chains. The chains of 2-strand/double reeved
hoists may e.g. be twisted if the hook block is rolled
over.
• Check the function of the limit switches by running the
buffers of the chain end stop resp. hook block against
the limit switch under neath the housing. The lifting
resp. lowering operation must be stopped immediately.
• Check the brake function when lifting and lowering.
6. COMMISSIONING
Inspection before each initial operation
Each hoist must be inspected prior to EACH initial
operation by a competent person and any failures be
removed. The inspection is visual and functional. These
inspections have to assure that the hoist is safe and has
not been damaged by incorrect transport or storage.
Inspections should be made by suitably trained
personnel. Inspections are instigated by the user or
operating company.
**In the Entertainment industry hoists are often moved
from one position or venue , transported and installed at
another position or venue. After every “re-installation of a
hoist it MUST be inspected as with an initial installation as
described above. Inspections are always instigated by
the user or operating company.
Inspection by an expert
If the hoist is used with an unguided load with a capacity
of at least 1000 kg, or when multiple hoists are lifting a single
object the lifting installation has to be inspected and
approved by an expert before initial operation. This
inspection has to be registered in the inspection
logbook. The inspection by the expert has to be
instigated by the operating company.
7. OPERATION / USE
Operator skills
Operators delegated to install, service or independently
operate the hoist must have had suitable training and be
competent.
Operators are to be specifically nominated by the
company and must be familiar with all relevant safety
regulations of the country of use.
Visual inspection before starting work
Before starting work inspect the hoist, chains and all load
bearing components every time for visual defects.
Furthermore test the brake and make sure that the load
and hoist are correctly attached by carrying out a short
work cycle of lifting and lowering. Selection and
calculation of the proper suspension point and beam
construction are the responsibility of the operating
company.
Inspection of load chain
Inspect the chain for sufficient lubrication and visually
check for external defects, deformations, superficial
cracks, wear or signs of corrosion.
Inspection of chain end stop
The chain end stop must be connected to the dead
(idle) end of the chain strand.
Inspection of chain reeving
All units with two or more chain strands should be
inspected prior to initial operation for twisted or kinked
chains. The chains of 2-strand hoists may be twisted if the
hook block was rolled over (Fig. 13).
The load chain has to be installed according to
illustration (Fig. 15). Hereby the welds on the standing
links must face away from the load sheave.
Inspecting the hooks
Check the load hook and the suspension hook for
deformations, cracks, damages, abrasion and signs of
corrosion.
Attaching the load
Attach the load to the hoist using only approved and
certified slings or lashing devices. Never use the load
chain as sling chain. The load must always be seated in
the saddle of the hook (Fig 14). Never attach the load to
the tip of the hook. Two parts of a bridles of slings or
steels must not exceed an angle of 45 degrees. Use a
shackle to attach the bridle. Do not remove the safety
latch from the load hook. Always check the attachment of
the load after the load has “landed”.
!11
WWW.PROLYTE.COM
INTRODUCING THE PROLYFT AETOS RANGE
When Simplicity in Motion is the ultimate goal, there’s always a next level to
meet. ProLyft invites you to take that level further with a product range that is fit
to meet the future
Get Ready for the Next Level
ProLyft AETOS is the brand new ProLyft hoist range. The AETOS range is fully
equipped to meet future demands in lifting equipment and offers clever features
and carefully engineered product attributes. The AETOS range comprises of a
standard 500kg and 1000kg hoist and will be expanded in the near future.
The Unique ProLyft Program
ProLyft sustains a unique service programme on its complete hoist range,
developed to offer maximum service and support for all hoist owners.
This program encompasses:
• Installed network of trained and certified Service Points
• Lifetime warranty
• Individual identification - easy web-enabled track and trace functions
• ProLyft Service database – automatic reminders for re-certification
• Test certificates worldwide available for owners of every hoist
Standard Features of the AETOS Range:
• Available in a 500kg and a 1000kg hoist body
• Fixed speed of 4m/min
• Red CEE form plug 16Amp 4pin and cable with strain relief
for power connection
• Yellow CEE form plug 16Amp 4pin and cable with strain relief
for low voltage control (optional)
• Equipped with limit switches on all hoists
• End limit switches are activated by chain stop for 100% repeatable accuracy
and easy of use
• External limit switches can be used for hoists used above a grid or false ceiling
• Multiple voltage motor
• Chain bags for 30mtr up to 80mtr available
• 5-pocket load wheel
• Zinc-plated load chain
• 100% sealed aluminium transmission house without oil plugs
• Standard swivel hook on hoist body and hoist chain
• IP 55 protection
Easily Adaptable:
• Covers 180 degree rotatable for motor-up use
• Easy mounting of optional second brake
• Brake shaft and electronics prepared for second brake
• Output shaft prepared for rotary limit switch or encoder connection
• All hoists can be double reeved
• Swivelling chain bag bracket for motor-down and motor-up use
• Multiple voltage motor
AETOS Range
Fig. 13
Fig. 14
Fig. 14
Fig. 15
Fig. 13

1. GENERAL INFORMATION
Attention: All users must read these operating
instructions carefully prior to the initial operation. These
instructions are intended to acquaint the user with the
hoist controller and enable him/her to use it to the full
extent of its intended capabilities.
The operating instructions contain important information
on how to handle the hoist controller in a safe, correct and
economic way. Acting in accordance with these
instructions helps to avoid dangers, reduce repair costs
and downtime and to increase the reliability and lifetime of
the hoist controller.
Anyone involved in doing any of the following work with
the hoist controller must read the operating instructions
and act accordingly:
•Operation, including preparation, trouble shooting and
cleaning
•Maintenance, inspection, repair
•Transport
Apart from the operating instructions and the accident
prevention act valid for the respective country and area
where the hoist controller is used, also the commonly
accepted regulations for safe and professional work must
be adhered to.
The user is responsible for the proper and professional
instruction of the operating personnel.
Suitable for entertainment use
The PROLYFT AETOS hoist controllers are specially
designed for use in the Entertainment industry. They must
only control electric chain hoists that are suitable for use
in the Entertainment industry.
Combining the hoist controller with different type of
electric chain hoists might lead to unwanted, unexpected
or dangerous situations.
The PROLYFT AETOS hoist controllers are not designed
to control hoists suspending or lifting loads above people.
Read the manual of the electric chain hoists before
starting to operate them with the hoist controller.
Regulations
The accident prevention act and/or safety regulations of
the respective country for using manual and electric chain
hoists must be strictly adhered:
•Europe:
•Machine Directive 2006/42/EG
•Safety of Machinery NEN 12100:2010
•Germany: BGV D6, BGV D8
Additional regulations are in effect for lifting or suspending
loads over people.
Germany: SQ P2
The Netherlands: NPR8020-10
United Kingdom: BS7950-1
Maintenance/Repair
In order to ensure correct operation, not only the
operating instructions, but also the conditions for
inspection and maintenance must be complied with. If
defects are found or abnormal noise is to be heard stop
using the hoist controller immediately.
Attention: Before starting to work on electrical
components the power-supply is to be cut off.
2. INCORRECT OPERATION
•Do not exceed the rated power capacity per controlled
channel.
•Do not lift stuck or jammed loads.
•Do not shortly and frequently actuate the up/down
switch.
•Do not control hoists if the movement of the load is not
visible from the operating position.
•Do not control hoists if you are skilled for lifting loads
•Do not use cables with damaged strain reliefs and/or
isolation.
•Do not use any input- or output cables that are not
suitable for the supplied voltage and / or current.
•Do not use the Thuja data connection (link in, link out)
with other network devices unless these devices are
specified to be suitable for use in the Thuja data
network.
•Do not connect the controller to a mains connection that
is not properly fused.
•Do not use the controller without proper grounding.
•Do not connect more then one hoist on a single
channel.
3. ELECTRIC CONNECTIONS
All electric connections must be used with respect for the
specified voltages and maximum power consumption.
Power input:
The power input connector is a 5pin CEEform connector
suitable for 3 phase 32Amp / 400Volt. 3 Phases, neutral
and ground.
Depending on the type of controller it can be plugged in to
either a 3 phase 400V or a 3 phase 230V mains
connections.
Make sure the mains connection is fused at maximum
32Amps per phase. It is advised to use circuit breakers
with a C or D characteristic.
Make sure the mains connection is properly grounded.
Improper grousing might lead to dangerous with the risk
of electric shock.
Maximum power consumption per hoist.
Each hoist channel is capable of switching an electric
chain hoist with maximum power consumption of 1,5kW.
Power output to the hoists
For each 4 hoist channels there is a Harting 16 output
connector.
Make sure the cables (and each individual wire of the
cable) connected to the output connector are suitable for
minimum 10Amps at 400V per wire.
To avoid voltage drops longer cables should have bigger
wire diameters.
page !4
AETOS Range
AETOS Range
12
Yearly inspection and re-certification
• Every owner of registered hoists will receive an automatic reminder for
the yearly inspection and re-certification of the hoist.
• The yearly inspection and re-certification can be done at any ProLyft
Service Point as you can find on the back of this manual or on the
website “service.ProLyft.com”.
• The yearly inspection and re-certification of the hoist guarantees a full
visual check of the hoist and the chain, a brake test, and a load test.
• After passing the inspection a new certificate proving the quality of the
hoist, including a graph of the load test will be handed over.
• A yearly certified hoist will keep Lifetime Warranty.
8.3. DAILY CHECKS
• Visually check the pendant control switch and cable for damage.
• Function test of brake.
• Function test of end limit switch.
• Function test of lifting / lowering.
8.SERVICE
8.1. GENERAL
• Service and inspections may only be carried out by a competent person.
• The inspection must determine that all safety devices are present and
fully operational and covers the condition of the hoist, lifting gear,
accessories and supporting constructions.
• The service intervals and inspections noted are for normal working
conditions. Adverse working conditions, e.g. heat, high humidity, or
chemical environments, and regular transportation can dictate shorter
periods.
• The ProLyft chainhoist AETOS series conform to FEM group 1Am in
accordance with FEM 9.511. This results in a theoretical service lifetime
of 800 operating hours under full load.
• This is equivalent to minimum 10 years under normal operating
conditions. After this period the hoist requires a general overhaul. Further
information is contained in BGV D6 resp. FEM 9.755.
• Attention: Maintenance work requires subsequent function testing
with nominal load.
8.2. ProLyft SERVICE PROGRAM / LIFETIME WARRANTY
Initial Certificate
• All ProLyft hoist are provided with a test certificate, describing the hoist
and showing the results of the load test. The graph of the load test shows
a minimum lifting capacity of 125% of the nominal load.
• All ProLyft hoist are equipped with an RFID tag with a unique number. The
number of the tag refers to the record of the hoist and the result of the
load test in the ProLyft ServiceBase.
Registration
• After purchasing the hoist go to the website “service.ProLyft.com” to
register your hoist.
• After registering your hoist you will have access to all recorded
information, certificates, history and load tests connected to your hoist.
• By registering your hoist you get access to the Lifetime Warranty
program.

1. GENERAL INFORMATION
Attention: All users must read these operating
instructions carefully prior to the initial operation. These
instructions are intended to acquaint the user with the
hoist controller and enable him/her to use it to the full
extent of its intended capabilities.
The operating instructions contain important information
on how to handle the hoist controller in a safe, correct and
economic way. Acting in accordance with these
instructions helps to avoid dangers, reduce repair costs
and downtime and to increase the reliability and lifetime of
the hoist controller.
Anyone involved in doing any of the following work with
the hoist controller must read the operating instructions
and act accordingly:
•Operation, including preparation, trouble shooting and
cleaning
•Maintenance, inspection, repair
•Transport
Apart from the operating instructions and the accident
prevention act valid for the respective country and area
where the hoist controller is used, also the commonly
accepted regulations for safe and professional work must
be adhered to.
The user is responsible for the proper and professional
instruction of the operating personnel.
Suitable for entertainment use
The PROLYFT AETOS hoist controllers are specially
designed for use in the Entertainment industry. They must
only control electric chain hoists that are suitable for use
in the Entertainment industry.
Combining the hoist controller with different type of
electric chain hoists might lead to unwanted, unexpected
or dangerous situations.
The PROLYFT AETOS hoist controllers are not designed
to control hoists suspending or lifting loads above people.
Read the manual of the electric chain hoists before
starting to operate them with the hoist controller.
Regulations
The accident prevention act and/or safety regulations of
the respective country for using manual and electric chain
hoists must be strictly adhered:
•Europe:
•Machine Directive 2006/42/EG
•Safety of Machinery NEN 12100:2010
•Germany: BGV D6, BGV D8
Additional regulations are in effect for lifting or suspending
loads over people.
Germany: SQ P2
The Netherlands: NPR8020-10
United Kingdom: BS7950-1
Maintenance/Repair
In order to ensure correct operation, not only the
operating instructions, but also the conditions for
inspection and maintenance must be complied with. If
defects are found or abnormal noise is to be heard stop
using the hoist controller immediately.
Attention: Before starting to work on electrical
components the power-supply is to be cut off.
2. INCORRECT OPERATION
•Do not exceed the rated power capacity per controlled
channel.
•Do not lift stuck or jammed loads.
•Do not shortly and frequently actuate the up/down
switch.
•Do not control hoists if the movement of the load is not
visible from the operating position.
•Do not control hoists if you are skilled for lifting loads
•Do not use cables with damaged strain reliefs and/or
isolation.
•Do not use any input- or output cables that are not
suitable for the supplied voltage and / or current.
•Do not use the Thuja data connection (link in, link out)
with other network devices unless these devices are
specified to be suitable for use in the Thuja data
network.
•Do not connect the controller to a mains connection that
is not properly fused.
•Do not use the controller without proper grounding.
•Do not connect more then one hoist on a single
channel.
3. ELECTRIC CONNECTIONS
All electric connections must be used with respect for the
specified voltages and maximum power consumption.
Power input:
The power input connector is a 5pin CEEform connector
suitable for 3 phase 32Amp / 400Volt. 3 Phases, neutral
and ground.
Depending on the type of controller it can be plugged in to
either a 3 phase 400V or a 3 phase 230V mains
connections.
Make sure the mains connection is fused at maximum
32Amps per phase. It is advised to use circuit breakers
with a C or D characteristic.
Make sure the mains connection is properly grounded.
Improper grousing might lead to dangerous with the risk
of electric shock.
Maximum power consumption per hoist.
Each hoist channel is capable of switching an electric
chain hoist with maximum power consumption of 1,5kW.
Power output to the hoists
For each 4 hoist channels there is a Harting 16 output
connector.
Make sure the cables (and each individual wire of the
cable) connected to the output connector are suitable for
minimum 10Amps at 400V per wire.
To avoid voltage drops longer cables should have bigger
wire diameters.
page !4
AETOS Range
AETOS Range
13
Inspection and Maintenenace Initial checks Periodical Checks
During
commisioning
After 50
operating
hours
After 200
operating
hours
Daily After 200
operating
hours
Annually
Chain bag Inspect chain bag for proper mounting, size, and
presence of rips and tears
* * * * * *
Nameplates, decals, warning
labels
Missing, damaged or illegible * *
RFID tag Missing, damaged or not readable * *
Operating controls Any deficiency causing improper operation. Check
operation of hoist with no load present (up, down,
abnormal noises)
* * * * * *
Function test of limit switches Any deficiency causing improper operation. Press them
manually to check functionality.
* * * * * *
Brake mechanism Slipping, excessive drift, glazing, contamination or
excessive wear. Brake gap
* * * * * *
Hooks Excessive throat opening, damaged latch, chemical
damage, worn hook bearing, cracks.
* * * * * *
Suspension lugs (when used) Cracks, excessive wear, stretch * * * * * *
Chain Inadequate lubrication, excessive wear, stretch,
cracked- damaged or twisted links, corrosion or
foreign substance
* * * * * *
Double reeving (if con Fig.ured) Twisting, damage or wear on hook load wheel * * * * * *
Pins, Bearings, Bushing shafts,
Couplings
Excessive wear, corrosion, cracks, distortion * * *
Nuts, bolts, Rivets Looseness, stripped and damaged threads, corrosion,
locking
* * *
Sheaves Distortion, cracks, excessive wear, build up of foreign
substances
* *
Housing, Load block Distortion, cracks, excessive wear, build up of foreign
substances
* * * *
Wiring, terminals, grommets,
strain relief
Fraying, defective insulation, correct mounting,
grounding
* * *
Circuit board, contactor,
transformer
Loose connections, burned or pitted contacts * *
Drain holes Clear from dirt * * * * * *
Seals and gaskets Good alignment, leakage * * *
Motor Visual inspection for signs of wear, deterioration,
improper operation, excessive heat.
* *
Slip clutch Correct slippage level and load holding level * * * *
Additional remarks
8.4. INSPECTION AND MAINTENANCE CHECKLIST
Serial number:.................................................................................................................................
Date: .....................................................................................................................................................
Name of inspector: .......................................................................................................................

1. GENERAL INFORMATION
Attention: All users must read these operating
instructions carefully prior to the initial operation. These
instructions are intended to acquaint the user with the
hoist controller and enable him/her to use it to the full
extent of its intended capabilities.
The operating instructions contain important information
on how to handle the hoist controller in a safe, correct and
economic way. Acting in accordance with these
instructions helps to avoid dangers, reduce repair costs
and downtime and to increase the reliability and lifetime of
the hoist controller.
Anyone involved in doing any of the following work with
the hoist controller must read the operating instructions
and act accordingly:
•Operation, including preparation, trouble shooting and
cleaning
•Maintenance, inspection, repair
•Transport
Apart from the operating instructions and the accident
prevention act valid for the respective country and area
where the hoist controller is used, also the commonly
accepted regulations for safe and professional work must
be adhered to.
The user is responsible for the proper and professional
instruction of the operating personnel.
Suitable for entertainment use
The PROLYFT AETOS hoist controllers are specially
designed for use in the Entertainment industry. They must
only control electric chain hoists that are suitable for use
in the Entertainment industry.
Combining the hoist controller with different type of
electric chain hoists might lead to unwanted, unexpected
or dangerous situations.
The PROLYFT AETOS hoist controllers are not designed
to control hoists suspending or lifting loads above people.
Read the manual of the electric chain hoists before
starting to operate them with the hoist controller.
Regulations
The accident prevention act and/or safety regulations of
the respective country for using manual and electric chain
hoists must be strictly adhered:
•Europe:
•Machine Directive 2006/42/EG
•Safety of Machinery NEN 12100:2010
•Germany: BGV D6, BGV D8
Additional regulations are in effect for lifting or suspending
loads over people.
Germany: SQ P2
The Netherlands: NPR8020-10
United Kingdom: BS7950-1
Maintenance/Repair
In order to ensure correct operation, not only the
operating instructions, but also the conditions for
inspection and maintenance must be complied with. If
defects are found or abnormal noise is to be heard stop
using the hoist controller immediately.
Attention: Before starting to work on electrical
components the power-supply is to be cut off.
2. INCORRECT OPERATION
•Do not exceed the rated power capacity per controlled
channel.
•Do not lift stuck or jammed loads.
•Do not shortly and frequently actuate the up/down
switch.
•Do not control hoists if the movement of the load is not
visible from the operating position.
•Do not control hoists if you are skilled for lifting loads
•Do not use cables with damaged strain reliefs and/or
isolation.
•Do not use any input- or output cables that are not
suitable for the supplied voltage and / or current.
•Do not use the Thuja data connection (link in, link out)
with other network devices unless these devices are
specified to be suitable for use in the Thuja data
network.
•Do not connect the controller to a mains connection that
is not properly fused.
•Do not use the controller without proper grounding.
•Do not connect more then one hoist on a single
channel.
3. ELECTRIC CONNECTIONS
All electric connections must be used with respect for the
specified voltages and maximum power consumption.
Power input:
The power input connector is a 5pin CEEform connector
suitable for 3 phase 32Amp / 400Volt. 3 Phases, neutral
and ground.
Depending on the type of controller it can be plugged in to
either a 3 phase 400V or a 3 phase 230V mains
connections.
Make sure the mains connection is fused at maximum
32Amps per phase. It is advised to use circuit breakers
with a C or D characteristic.
Make sure the mains connection is properly grounded.
Improper grousing might lead to dangerous with the risk
of electric shock.
Maximum power consumption per hoist.
Each hoist channel is capable of switching an electric
chain hoist with maximum power consumption of 1,5kW.
Power output to the hoists
For each 4 hoist channels there is a Harting 16 output
connector.
Make sure the cables (and each individual wire of the
cable) connected to the output connector are suitable for
minimum 10Amps at 400V per wire.
To avoid voltage drops longer cables should have bigger
wire diameters.
page !4
AETOS Range
AETOS Range
14
Replace the load chain
1-strand design
• Disassemble chain hook.
• Unscrew both cylinder screws and separate the housing halves. Remove
the foam stopper.
• Remove the dead of the chain from the chain bag bracket. Remove the
chain end stop, by removing the 2 screws, remove the foam stop washer
and remove the foam stopper.
• Fitting the new chain.
• Cut the second to last link open on the loose end of the load chain to
form a C. Remove the last link and connect the new chain. The new chain
must be fitted so that the welds on the standing links face towards the
chain guide and away from the load sheave. Operate the hoist in the
lowering direction (DOWN-button) to feed the chain through the hoist.
• Fitting chain hook and chain end stop.
• Slide the foam stoppers over the loose ends of the load chain and refit
chain hook, foam stop washer and chain end stop. The chain end stop
must be fitted so that the length over foam stopper and chain end stop
towards the end of the chain is 60cm.
• Connect dead end of the chain to the chain bag bracket.
• Attention: Install new hex. nuts with clamping part.
• Before initial operation lubricate the unloaded chain and test all hoist
functions under no-load condition.
8.5. REGULAR INSPECTIONS, SERVICE AND TESTING
According to prevailing national/international occupational safety and health
regulations, hoisting equipment must be inspected at least annually by a
competent person. Adverse working conditions may dictate shorter inspection
periods.
The commissioning and inspection details can be noted on the test certificate
delivered with the hoist or in chapter 8.4 of this manual. Repairs may only be
carried out by ProLyft Service Points that use original ProLyft spare parts.
The inspection must determine that all safety devices are present and fully
operational and cover the condition of the hoist, lifting gear, accessories and
supporting constructions.
If required by the Occupational Health and Safety Organization, the results of
the adequate inspections and competent performance of repairs have to be
substantiated. If the electric hoist (with capacity of 1 t and up) is installed in a
carriage, or if the load is moved in one or several directions, the installation is
considered as crane and inspections have to be carried out in accordance with
BGV D6-Cranes.
8.6. LOAD CHAIN
The load chains are case-hardened and carry the designations 4x 12,2 DAT
(250kg), 5x 15,1 DAT(500kg) and 7,1 x20,5 DAT (1000kg).
The AETOS electric hoists are specially designed to use this type of chain. For
this reason only chains that have been approved by the manufacturer may be
used in the AETOS hoists.
Lubricating the load chain
The load chain is to be lubricated before initial operation and every month,
however, latest after 50 operating hours. Adverse working conditions,
e.g. excessive dust or continued heavy duty can dictate shorter periods
between lubrication.
• Before the chain is lubricated it must be cleaned. Flame cleaning is
forbidden. Use only cleansing methods and agents that do not corrode
the chain material. Avoid cleansing methods that can lead to hydrogen
brittleness, e.g. spraying or dipping chain in caustic solvents. Also avoid
surface treatments that can hide cracks and flaws or other surface
damage.
• The chain must be lubricated in a no-load condition so that lubricant can
enter between the links, e.g. by dipping in oil.
• Either motor oil of the viscosity 100, e.g. Shell Tonna T68 or Rocol
DRY PTFE Spray can be used to lubricate the chain. For very dusty
applications use a dry lubricant.
Inspecting the load chain for wear
Load chains must be inspected every 3 months or the latest after 200
operating hours. Visually inspect the chain over its full length for deformation,
cracks, flaws, elongation, wear or corrosive pitting. Link chains must be
replaced when the nominal thickness (d: Fig. 16) on any part of the chain
has been reduced by more than 10% or when the pitch t is elongated by
more than 5% or over 11 pitches (11 x t) by 2%. Nominal dimensions and
wear limits are shown in the following table 4. Chains that do not fulfill all
requirements must be replaced immediately.
LINK CHAINS A= 4 X 12,2 DAT / B = 5 X 15,1 DAT / C = 7,1 X 20,5 DAT
Inspection Dim. Nominal Value [mm] Wear Limit [mm]
A B C A B C
Length over
11 pitches
11 x t 134,2 166,1 225,5 136,9 169,4 230,0
Length of 1
pitch
t12,2 15,1 20,5 12,8 15,9 21,5
Diameter d 4 5 7,1 - - -
Mean
thickness
d1 +
d2
2
4 5 7,1 3,6 4,5 6,4
8.5. REGULAR INSPECTIONS, SERVICE AND TESTING
According to prevailing national/international
occupational safety and health regulations, hoisting
equipment must be inspected at least annually by a
competent person. Adverse working conditions may
dictate shorter inspection periods.
The commissioning and inspection details can be
noted on the test certificate delivered with the hoist or in
chapter 8.4 of this manual. Repairs may only be carried
out by PROLYFT Service Points that use original
PROLYFT spare parts.
The inspection must determine that all safety devices
are present and fully operational and cover the condition
of the hoist, lifting gear, accessories and supporting
constructions.
If required by the Occupational Health and Safety
Organization, the results of the adequate inspections and
competent performance of repairs have to be
substantiated. If the electric hoist (with capacity of 1 t
and up) is installed in a carriage, or if the load is moved
in one or several directions, the installation is considered
as crane and inspections have to be carried out in
accordance with BGV D6-Cranes.
8.6. LOAD CHAIN
The load chains are case-hardened and carry the
designations 4x 12,2 DAT (250kg), 5x 15,1 DAT(500kg)
and 7,1 x20,5 DAT (1000kg).
The AETOS electric hoists are specially designed to use
this type of chain. For this reason only chains that have
been approved by the manufacturer may be used in the
AETOS hoists.
Lubricating the load chain
The load chain isto be lubricated before initial operation
and every month, however, latest after 50 operating
hours. Adverse working conditions,
e.g. excessive dust or continued heavy duty can dictate
shorter periods between lubrication.
• Before the chain is lubricated it must be cleaned. Flame
cleaning is forbidden. Use only cleansing methods and
agents that do not corrode the chain material. Avoid
cleansing methods that can lead to hydrogen
brittleness, e.g. spraying or dipping chain in caustic
solvents. Also avoid surface treatments that can hide
cracks and flaws or other surface damage.
• The chain must be lubricated in a no-load condition so
that lubricant can enter between the links, e.g. by
dipping in oil.
• Either motor oil of the viscosity 100, e.g. Shell Tonna
T68 or Rocol DRY PTFE Spray can be used to
lubricate the chain. For very dusty applications use a
dry lubricant.
Inspecting the load chain for wear
Load chains must be inspected every 3 months or the
latest after 200 operating hours.
Visually inspect the chain over its full length for
deformation, cracks, flaws, elongation, wear or corrosive
pitting.
Link chains must be replaced when the nominal thickness
d on any part of the chain has been reduced by more
than 10% or when the pitch t is elongated by more than
5% or over 11 pitches (11 x t) by 2%. Nominal
dimensions and wear limits are shown in the following
table 2. Chains that do not fulfill all requirements must
be replaced immediately.
Replace the load chain
1-strand design
• Disassemble chain hook.
• Unscrew both cylinder screws and separate the housing
halves. Remove the foam stopper.
• Remove the dead of the chain from the chain bag
bracket. Remove the chain end stop, by removing the 2
screws, remove the foam stop washer and remove the
foam stopper.
• Fitting the new chain
• Cut the second to last link open on the loose end of
the load chain to form a C. Remove the last link and
connect the new chain. The new chain must be fitted
so that the welds on the standing links face towards the
chain guide and away from the load sheave. Operate
the hoist in the lowering direction (DOWN-button) to
feed the chain through the hoist.
• Fitting chain hook and chain end stop.
• Slide the foam stoppers over the loose ends of the load
chain and refit chain hook, foam stop washer and chain
end stop. The chain end stop must be fitted so that the
length over foam stopper and chain end stop towards
the end of the chain is 60cm.
• Connect dead end of the chain to the chain bag bracket.
• Attention: Install new hex. nuts with clamping part.
• Before initial operation lubricate the unloaded chain and
test all hoist functions under no-load condition.
!14
WWW.PROLYTE.COM
INTRODUCING THE PROLYFT AETOS RANGE
When Simplicity in Motion is the ultimate goal, there’s always a next level to
meet. ProLyft invites you to take that level further with a product range that is fit
to meet the future
Get Ready for the Next Level
ProLyft AETOS is the brand new ProLyft hoist range. The AETOS range is fully
equipped to meet future demands in lifting equipment and offers clever features
and carefully engineered product attributes. The AETOS range comprises of a
standard 500kg and 1000kg hoist and will be expanded in the near future.
The Unique ProLyft Program
ProLyft sustains a unique service programme on its complete hoist range,
developed to offer maximum service and support for all hoist owners.
This program encompasses:
• Installed network of trained and certified Service Points
• Lifetime warranty
• Individual identification - easy web-enabled track and trace functions
• ProLyft Service database – automatic reminders for re-certification
• Test certificates worldwide available for owners of every hoist
Standard Features of the AETOS Range:
• Available in a 500kg and a 1000kg hoist body
• Fixed speed of 4m/min
• Red CEE form plug 16Amp 4pin and cable with strain relief
for power connection
• Yellow CEE form plug 16Amp 4pin and cable with strain relief
for low voltage control (optional)
• Equipped with limit switches on all hoists
• End limit switches are activated by chain stop for 100% repeatable accuracy
and easy of use
• External limit switches can be used for hoists used above a grid or false ceiling
• Multiple voltage motor
• Chain bags for 30mtr up to 80mtr available
• 5-pocket load wheel
• Zinc-plated load chain
• 100% sealed aluminium transmission house without oil plugs
• Standard swivel hook on hoist body and hoist chain
• IP 55 protection
Easily Adaptable:
• Covers 180 degree rotatable for motor-up use
• Easy mounting of optional second brake
• Brake shaft and electronics prepared for second brake
• Output shaft prepared for rotary limit switch or encoder connection
• All hoists can be double reeved
• Swivelling chain bag bracket for motor-down and motor-up use
• Multiple voltage motor
AETOS Range
Fig. 16
Table 4
Inspection
Dim.
Nominal Value [mm]
Wear Limit [mm]
A
B
C
A
B
C
Length over
11 pitches
11 x t
134,2
166,1
225,5
136,9
169,4
230,0
Length of 1
pitch
t
12,2
15,1
20,5
12,8
15,9
21,5
Diameter
d
4
5
7,1
-
-
-
Mean
thickness
d1 +
d2
———-
2
4
5
7,1
3,6
4,5
6,4
LinkchainsA=4x12,2DAT/B=5x15,1DAT/C=7,1x20,5DAT
Table 4
Fig. 16

1. GENERAL INFORMATION
Attention: All users must read these operating
instructions carefully prior to the initial operation. These
instructions are intended to acquaint the user with the
hoist controller and enable him/her to use it to the full
extent of its intended capabilities.
The operating instructions contain important information
on how to handle the hoist controller in a safe, correct and
economic way. Acting in accordance with these
instructions helps to avoid dangers, reduce repair costs
and downtime and to increase the reliability and lifetime of
the hoist controller.
Anyone involved in doing any of the following work with
the hoist controller must read the operating instructions
and act accordingly:
•Operation, including preparation, trouble shooting and
cleaning
•Maintenance, inspection, repair
•Transport
Apart from the operating instructions and the accident
prevention act valid for the respective country and area
where the hoist controller is used, also the commonly
accepted regulations for safe and professional work must
be adhered to.
The user is responsible for the proper and professional
instruction of the operating personnel.
Suitable for entertainment use
The PROLYFT AETOS hoist controllers are specially
designed for use in the Entertainment industry. They must
only control electric chain hoists that are suitable for use
in the Entertainment industry.
Combining the hoist controller with different type of
electric chain hoists might lead to unwanted, unexpected
or dangerous situations.
The PROLYFT AETOS hoist controllers are not designed
to control hoists suspending or lifting loads above people.
Read the manual of the electric chain hoists before
starting to operate them with the hoist controller.
Regulations
The accident prevention act and/or safety regulations of
the respective country for using manual and electric chain
hoists must be strictly adhered:
•Europe:
•Machine Directive 2006/42/EG
•Safety of Machinery NEN 12100:2010
•Germany: BGV D6, BGV D8
Additional regulations are in effect for lifting or suspending
loads over people.
Germany: SQ P2
The Netherlands: NPR8020-10
United Kingdom: BS7950-1
Maintenance/Repair
In order to ensure correct operation, not only the
operating instructions, but also the conditions for
inspection and maintenance must be complied with. If
defects are found or abnormal noise is to be heard stop
using the hoist controller immediately.
Attention: Before starting to work on electrical
components the power-supply is to be cut off.
2. INCORRECT OPERATION
•Do not exceed the rated power capacity per controlled
channel.
•Do not lift stuck or jammed loads.
•Do not shortly and frequently actuate the up/down
switch.
•Do not control hoists if the movement of the load is not
visible from the operating position.
•Do not control hoists if you are skilled for lifting loads
•Do not use cables with damaged strain reliefs and/or
isolation.
•Do not use any input- or output cables that are not
suitable for the supplied voltage and / or current.
•Do not use the Thuja data connection (link in, link out)
with other network devices unless these devices are
specified to be suitable for use in the Thuja data
network.
•Do not connect the controller to a mains connection that
is not properly fused.
•Do not use the controller without proper grounding.
•Do not connect more then one hoist on a single
channel.
3. ELECTRIC CONNECTIONS
All electric connections must be used with respect for the
specified voltages and maximum power consumption.
Power input:
The power input connector is a 5pin CEEform connector
suitable for 3 phase 32Amp / 400Volt. 3 Phases, neutral
and ground.
Depending on the type of controller it can be plugged in to
either a 3 phase 400V or a 3 phase 230V mains
connections.
Make sure the mains connection is fused at maximum
32Amps per phase. It is advised to use circuit breakers
with a C or D characteristic.
Make sure the mains connection is properly grounded.
Improper grousing might lead to dangerous with the risk
of electric shock.
Maximum power consumption per hoist.
Each hoist channel is capable of switching an electric
chain hoist with maximum power consumption of 1,5kW.
Power output to the hoists
For each 4 hoist channels there is a Harting 16 output
connector.
Make sure the cables (and each individual wire of the
cable) connected to the output connector are suitable for
minimum 10Amps at 400V per wire.
To avoid voltage drops longer cables should have bigger
wire diameters.
page !4
AETOS Range
AETOS Range
15
Functional test
All units with two or more chain strands must be inspected before every
operation for twisted or kinked chains. Chains on 2-strand units may become
twisted if the bottom block is rolled over. It a strand is twisted disconnect it
from the hoist and re-thread it correctly. In some cases it may be necessary to
remove the last link.
Before initial operation lubricate the unloaded chain and test all hoist functions
under a no-load condition.
8.7. MAINTENANCE LOAD HOOK
Inspect the hooks for deformation, damage, surface cracks, wear and signs
of corrosion as required but at least annually. Adverse working conditions
may dictate shorter periods. Hooks that do not fulfill all requirements must be
replaced immediately. Welding on hooks to compensate for wear or damage
is not permissible. Hooks must be replaced when the mouth of the hook has
opened more than 10% (Fig. 18) or the nominal value of other dimensions has
decreased by 5% due to wear. Nominal dimensions and wear limits are shown
in table 5.
2-strand design
• Remove the chain anchor bolt.
• The chain anchor bolt is situated next to the disentangle plate. First
unscrew the four cylinder screws of the chain anchor. Then tap out the
anchor bolt with a drift.
• Attention: Do not damage anchor bolt or bore.
• Pull the load chain through the chain hook and remove the chain end
stop.
• Fitting the new chain
• Cut the second to last link open on the loose end of the load chain to
form a C. Remove the last link and connect the new chain. The new chain
must be fitted so that the welds on the standing links face towards the
chain guide and away from the load sheave. Operate the hoist in the
lowering direction (DOWN-button) to feed the chain through the hoist.
• Guide the new chain through the double reeved hook by pulling they old
chain manually through the hook block.
• See the 1-strand instructions for positioning the end-stops.
Fitting the chain anchor bolt
Inspect the chain anchor bolt ( Fig. 17) for flaws, cracks or burrs. Enter the
last link of the new load chain end into the slot in the underside of the chain
anchor.
Attention: The chain must not be twisted.
Now enter the chain anchor bolt through the side bore.
Attention: Move the last chain link back and forth while entering the chain
anchor bolt to ensure that the chain is not trapped or damaged by the anchor
bolt.
Finally the chain anchor is screwed with the housing again.
Fastening torque for the locking screws: M6 = 10 Nm / M8 = 25 Nm
Functional fixed after 60 minutes.
Curing time at room temperature 24 hours.
Attention: Screws should be used only one time.
2-strand design
• Remove the chain anchor bolt.
• The chain anchor bolt is situated next to the
disentangle plate. First unscrew the four cylinder screws
of the chain anchor. Then tap out the anchor bolt with a
drift.
• Attention: Do not damage anchor bolt or bore.
• Pull the load chain through the chain hook and remove
the chain end stop.
•Fitting the new chain
• Cut the second to last link open on the loose end of
the load chain to form a C. Remove the last link and
connect the new chain. The new chain must be fitted
so that the welds on the standing links face towards the
chain guide and away from the load sheave. Operate
the hoist in the lowering direction (DOWN-button) to
feed the chain through the hoist.
• Guide the new chain through the double reeved hook by
pulling they old chain manually through the hook block.
• See the 1-strand instructions for positioning the end-
stops.
Fitting the chain anchor bolt
Inspect the chain anchor bolt (Fig. 17) for flaws, cracks or
burrs. Enter the last link of the new load chain end into the
slot in the underside of the chain anchor.
Attention: The chain must not be twisted.
Now enter the chain anchor bolt through the side bore.
Attention: Move the last chain link back and forth while
entering the chain anchor bolt to ensure that the chain is
not trapped or damaged by the anchor bolt.
Finally the chain anchor is screwed with the housing
again.
Fastening torque for the locking screws: M6 = 10 Nm / MS
25 Nm
Functional fixed after 60 minutes.
Curing time at room temperature 24 hours.
Attention: Screws should be used only one time.
Functional test
All units with two or more chain strands must be
inspected before every operation for twisted or kinked
chains. Chains on 2-strand units may become twisted if
the bottom block is rolled over. It a strand is twisted
disconnect it from the hoist and re-thread it correctly. In
some cases it may be necessary to remove the last link.
Before initial operation lubricate the unloaded chain and
test all hoist functions under a no-load condition.
8.7. MAINTENANCE LOAD HOOK
Inspect the hooks for deformation, damage, surface
cracks, wear and signs of corrosion as required but at
least annually. Adverse working conditions may dictate
shorter periods. Hooks that do not fulfill all requirements
must be replaced immediately. Welding on hooks to
compensate for wear or damage is not permissible.
Hooks must be replaced when the mouth of the hook
has opened more than 10% (Fig. 15) or the nominal
value of other dimensions has decreased by 5% due to
wear. Nominal dimensions and wear limits are shown in
the following table.
!15
WWW.PROLYTE.COM
INTRODUCING THE PROLYFT AETOS RANGE
When Simplicity in Motion is the ultimate goal, there’s always a next level to
meet. ProLyft invites you to take that level further with a product range that is fit
to meet the future
Get Ready for the Next Level
ProLyft AETOS is the brand new ProLyft hoist range. The AETOS range is fully
equipped to meet future demands in lifting equipment and offers clever features
and carefully engineered product attributes. The AETOS range comprises of a
standard 500kg and 1000kg hoist and will be expanded in the near future.
The Unique ProLyft Program
ProLyft sustains a unique service programme on its complete hoist range,
developed to offer maximum service and support for all hoist owners.
This program encompasses:
• Installed network of trained and certified Service Points
• Lifetime warranty
• Individual identification - easy web-enabled track and trace functions
• ProLyft Service database – automatic reminders for re-certification
• Test certificates worldwide available for owners of every hoist
Standard Features of the AETOS Range:
• Available in a 500kg and a 1000kg hoist body
• Fixed speed of 4m/min
• Red CEE form plug 16Amp 4pin and cable with strain relief
for power connection
• Yellow CEE form plug 16Amp 4pin and cable with strain relief
for low voltage control (optional)
• Equipped with limit switches on all hoists
• End limit switches are activated by chain stop for 100% repeatable accuracy
and easy of use
• External limit switches can be used for hoists used above a grid or false ceiling
• Multiple voltage motor
• Chain bags for 30mtr up to 80mtr available
• 5-pocket load wheel
• Zinc-plated load chain
• 100% sealed aluminium transmission house without oil plugs
• Standard swivel hook on hoist body and hoist chain
• IP 55 protection
Easily Adaptable:
• Covers 180 degree rotatable for motor-up use
• Easy mounting of optional second brake
• Brake shaft and electronics prepared for second brake
• Output shaft prepared for rotary limit switch or encoder connection
• All hoists can be double reeved
• Swivelling chain bag bracket for motor-down and motor-up use
• Multiple voltage motor
AETOS Range
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
Fixing screws
Chain anchor
Anchor bolt
Fig. 17
Fig. 18
Inspection
Hook
width
Hook
height
Hook
opening
Dim.
b
h
a
PAE-250
housing hook
Nominal
size [mm]
15,0
22,1
38,0
PAE-250
housing hook
Minimum
size [mm]
14,2
21,0
41,8
PAE-250
chain hook
Nominal
size [mm]
14,0
17,0
24,0
PAE-250
chain hook
Minimum
size [mm]
13,3
16,2
26,4
PAE-500
Nominal
size [mm]
15,0
22,1
38,0
PAE-500
Minimum
size [mm]
14,2
21,0
41,8
PAE-1000
Nominal
size [mm]
22,0
30,0
35,0
PAE-1000
Minimum
size [mm]
20,9
28,5
38,5
Table 5
2-strand design
• Remove the chain anchor bolt.
• The chain anchor bolt is situated next to the
disentangle plate. First unscrew the four cylinder screws
of the chain anchor. Then tap out the anchor bolt with a
drift.
• Attention: Do not damage anchor bolt or bore.
• Pull the load chain through the chain hook and remove
the chain end stop.
•Fitting the new chain
• Cut the second to last link open on the loose end of
the load chain to form a C. Remove the last link and
connect the new chain. The new chain must be fitted
so that the welds on the standing links face towards the
chain guide and away from the load sheave. Operate
the hoist in the lowering direction (DOWN-button) to
feed the chain through the hoist.
• Guide the new chain through the double reeved hook by
pulling they old chain manually through the hook block.
• See the 1-strand instructions for positioning the end-
stops.
Fitting the chain anchor bolt
Inspect the chain anchor bolt (Fig. 17) for flaws, cracks or
burrs. Enter the last link of the new load chain end into the
slot in the underside of the chain anchor.
Attention: The chain must not be twisted.
Now enter the chain anchor bolt through the side bore.
Attention: Move the last chain link back and forth while
entering the chain anchor bolt to ensure that the chain is
not trapped or damaged by the anchor bolt.
Finally the chain anchor is screwed with the housing
again.
Fastening torque for the locking screws: M6 = 10 Nm / MS
25 Nm
Functional fixed after 60 minutes.
Curing time at room temperature 24 hours.
Attention: Screws should be used only one time.
Functional test
All units with two or more chain strands must be
inspected before every operation for twisted or kinked
chains. Chains on 2-strand units may become twisted if
the bottom block is rolled over. It a strand is twisted
disconnect it from the hoist and re-thread it correctly. In
some cases it may be necessary to remove the last link.
Before initial operation lubricate the unloaded chain and
test all hoist functions under a no-load condition.
8.7. MAINTENANCE LOAD HOOK
Inspect the hooks for deformation, damage, surface
cracks, wear and signs of corrosion as required but at
least annually. Adverse working conditions may dictate
shorter periods. Hooks that do not fulfill all requirements
must be replaced immediately. Welding on hooks to
compensate for wear or damage is not permissible.
Hooks must be replaced when the mouth of the hook
has opened more than 10% (Fig. 15) or the nominal
value of other dimensions has decreased by 5% due to
wear. Nominal dimensions and wear limits are shown in
the following table.
!15
WWW.PROLYTE.COM
INTRODUCING THE PROLYFT AETOS RANGE
When Simplicity in Motion is the ultimate goal, there’s always a next level to
meet. ProLyft invites you to take that level further with a product range that is fit
to meet the future
Get Ready for the Next Level
ProLyft AETOS is the brand new ProLyft hoist range. The AETOS range is fully
equipped to meet future demands in lifting equipment and offers clever features
and carefully engineered product attributes. The AETOS range comprises of a
standard 500kg and 1000kg hoist and will be expanded in the near future.
The Unique ProLyft Program
ProLyft sustains a unique service programme on its complete hoist range,
developed to offer maximum service and support for all hoist owners.
This program encompasses:
• Installed network of trained and certified Service Points
• Lifetime warranty
• Individual identification - easy web-enabled track and trace functions
• ProLyft Service database – automatic reminders for re-certification
• Test certificates worldwide available for owners of every hoist
Standard Features of the AETOS Range:
• Available in a 500kg and a 1000kg hoist body
• Fixed speed of 4m/min
• Red CEE form plug 16Amp 4pin and cable with strain relief
for power connection
• Yellow CEE form plug 16Amp 4pin and cable with strain relief
for low voltage control (optional)
• Equipped with limit switches on all hoists
• End limit switches are activated by chain stop for 100% repeatable accuracy
and easy of use
• External limit switches can be used for hoists used above a grid or false ceiling
• Multiple voltage motor
• Chain bags for 30mtr up to 80mtr available
• 5-pocket load wheel
• Zinc-plated load chain
• 100% sealed aluminium transmission house without oil plugs
• Standard swivel hook on hoist body and hoist chain
• IP 55 protection
Easily Adaptable:
• Covers 180 degree rotatable for motor-up use
• Easy mounting of optional second brake
• Brake shaft and electronics prepared for second brake
• Output shaft prepared for rotary limit switch or encoder connection
• All hoists can be double reeved
• Swivelling chain bag bracket for motor-down and motor-up use
• Multiple voltage motor
AETOS Range
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
Fixing screws
Chain anchor
Anchor bolt
Fig. 17
Fig. 18
Inspection
Hook
width
Hook
height
Hook
opening
Dim.
b
h
a
PAE-250
housing hook
Nominal
size [mm]
15,0
22,1
38,0
PAE-250
housing hook
Minimum
size [mm]
14,2
21,0
41,8
PAE-250
chain hook
Nominal
size [mm]
14,0
17,0
24,0
PAE-250
chain hook
Minimum
size [mm]
13,3
16,2
26,4
PAE-500
Nominal
size [mm]
15,0
22,1
38,0
PAE-500
Minimum
size [mm]
14,2
21,0
41,8
PAE-1000
Nominal
size [mm]
22,0
30,0
35,0
PAE-1000
Minimum
size [mm]
20,9
28,5
38,5
Table 5
Hook Size (mm) Width
(b)
Height
(h)
Opening
(a)
PAE-250 House Nominal 15,0 22,1 38,0
Minimum 14,2 21,0
Maximum 41,8
PAE-250 Chain Nominal 14,0 17,0 24,0
Minimum 13,3 16,2
Maximum 26,4
PAE-500 House/Chain Nominal 15,0 22,1 38,0
Minimum 14,2 21,0
Maximum 41,8
PAE-1000 House/Chain Nominal 22,0 30,0 35,0
Minimum 20,9 28,5
Maximum 38,5
Table 5Fig. 17
Fig. 18

1. GENERAL INFORMATION
Attention: All users must read these operating
instructions carefully prior to the initial operation. These
instructions are intended to acquaint the user with the
hoist controller and enable him/her to use it to the full
extent of its intended capabilities.
The operating instructions contain important information
on how to handle the hoist controller in a safe, correct and
economic way. Acting in accordance with these
instructions helps to avoid dangers, reduce repair costs
and downtime and to increase the reliability and lifetime of
the hoist controller.
Anyone involved in doing any of the following work with
the hoist controller must read the operating instructions
and act accordingly:
•Operation, including preparation, trouble shooting and
cleaning
•Maintenance, inspection, repair
•Transport
Apart from the operating instructions and the accident
prevention act valid for the respective country and area
where the hoist controller is used, also the commonly
accepted regulations for safe and professional work must
be adhered to.
The user is responsible for the proper and professional
instruction of the operating personnel.
Suitable for entertainment use
The PROLYFT AETOS hoist controllers are specially
designed for use in the Entertainment industry. They must
only control electric chain hoists that are suitable for use
in the Entertainment industry.
Combining the hoist controller with different type of
electric chain hoists might lead to unwanted, unexpected
or dangerous situations.
The PROLYFT AETOS hoist controllers are not designed
to control hoists suspending or lifting loads above people.
Read the manual of the electric chain hoists before
starting to operate them with the hoist controller.
Regulations
The accident prevention act and/or safety regulations of
the respective country for using manual and electric chain
hoists must be strictly adhered:
•Europe:
•Machine Directive 2006/42/EG
•Safety of Machinery NEN 12100:2010
•Germany: BGV D6, BGV D8
Additional regulations are in effect for lifting or suspending
loads over people.
Germany: SQ P2
The Netherlands: NPR8020-10
United Kingdom: BS7950-1
Maintenance/Repair
In order to ensure correct operation, not only the
operating instructions, but also the conditions for
inspection and maintenance must be complied with. If
defects are found or abnormal noise is to be heard stop
using the hoist controller immediately.
Attention: Before starting to work on electrical
components the power-supply is to be cut off.
2. INCORRECT OPERATION
•Do not exceed the rated power capacity per controlled
channel.
•Do not lift stuck or jammed loads.
•Do not shortly and frequently actuate the up/down
switch.
•Do not control hoists if the movement of the load is not
visible from the operating position.
•Do not control hoists if you are skilled for lifting loads
•Do not use cables with damaged strain reliefs and/or
isolation.
•Do not use any input- or output cables that are not
suitable for the supplied voltage and / or current.
•Do not use the Thuja data connection (link in, link out)
with other network devices unless these devices are
specified to be suitable for use in the Thuja data
network.
•Do not connect the controller to a mains connection that
is not properly fused.
•Do not use the controller without proper grounding.
•Do not connect more then one hoist on a single
channel.
3. ELECTRIC CONNECTIONS
All electric connections must be used with respect for the
specified voltages and maximum power consumption.
Power input:
The power input connector is a 5pin CEEform connector
suitable for 3 phase 32Amp / 400Volt. 3 Phases, neutral
and ground.
Depending on the type of controller it can be plugged in to
either a 3 phase 400V or a 3 phase 230V mains
connections.
Make sure the mains connection is fused at maximum
32Amps per phase. It is advised to use circuit breakers
with a C or D characteristic.
Make sure the mains connection is properly grounded.
Improper grousing might lead to dangerous with the risk
of electric shock.
Maximum power consumption per hoist.
Each hoist channel is capable of switching an electric
chain hoist with maximum power consumption of 1,5kW.
Power output to the hoists
For each 4 hoist channels there is a Harting 16 output
connector.
Make sure the cables (and each individual wire of the
cable) connected to the output connector are suitable for
minimum 10Amps at 400V per wire.
To avoid voltage drops longer cables should have bigger
wire diameters.
page !4
AETOS Range
AETOS Range
16
• Turn the adjusting nut in clockwise direction, until the test load is raised.
Attention: The max. operating time of the overload device is 60
seconds. Thereafter the unit has to cool down to room temperature
[mm. 20 minutes].
• Reassemble in opposite sequence.
8.9. MAINTENANCE OF GEARBOX
The gearbox is practically maintenance-free. Service is therefore
reduced to changing the oil or grease.
The gearbox oil/grease should be changed after every 10 years, however,
latest after 800 operating hours (oil volume see table 6).
Attention: During oil change the electric power supply must be shut off.
Oil change PAE-500 and PAE-1000 (Fig. 20A)
Disassemble the gear cover by removing the cylinder screws. Place the hoist
horizontally and turn so that the oil can drain from the fill hole into a suitable
container (approx. 30 minutes). Replenish the gearbox oil. Finally re-adjust the
device with a new gasket.
Grease change PAE-250 (Fig. 20B).
Disassemble the gear cover by removing the cylinder screws. Remove the
grease with cleaning paper. Attach the new grease to the transmission with the
use of a small grease gun. Finally re-adjust the device with a new gasket.
Table 6
8.8. MAINTENANCE OF OVERLOAD PROTECTION DEVICE
Overload protection device
The unit is equipped with an overload protection device as standard. This
device is factory set to 125% + 25% of the rated capacity and prevents
reliably overloading of the hoist during lifting of loads. Adjustment and testing
of the overload device may only be carried out by authorized competent
persons.
The force-limit factor according to EN 14492-2:2006 is ɸDAL=1,35. The
maximum force occurring when the rated capacity limiter operates will be
calculated as:
FLIM = (ɸDAL x mRC + mH- mRC) x g
ɸDAL = 1,35
mRC = Rated capacity of the hoist [kg]
mH= Hoist load [kg]
Hoist load mH: Load which includes all the masses of a load equal to the rated
capacity of the hoist, the hoist medium and the fixed load lifting attachments,
e.g. hooks, grabs, lifting beams etc.
g = Acceleration due to gravity (9,81) [m/s2]
Adjustment of overload device (Fig. 19)
Attention: The adjustment of the overload device may only be done by
authorized, competent personnel.
Attention: During this job the hoist remains operable which can result in
danger of injury by rotating parts.
• Loosen the adjusting nut with a pin type face wrench acc. to DIN 3116 in
anti-clockwise direction until blocked.
Attention: The adjusting nut is secured with a screw securing agent
(Loctite® 243). For loosening, it may be necessary to heat up the area of
the adjusting nut to max. 80° C using a hot-air blower, for example. Any
remainders of the screw securing agent must be completely removed.
Attention: Prior to new adjustment, always use Loctite® 243 again for
securing the adjusting nut.
Model Volum Type
PAE-250 20 mL DGM-EPL-100, grease
PAE-500 0,3 L FINA GIRAN L320, ISO-VG 320
PAE-1000 0,5 L FINA GIRAN L320, ISO-VG 320
8.8. MAINTENANCE OF OVERLOAD PROTECTION
DEVICE
Overload protection device
The unit is equipped with an overload protection device as
standard. This device is factory set to 125% + 25% of the
rated capacity and prevents reliably overloading of the
hoist during lifting of loads. Adjustment and testing of the
overload device may only be carried out by authorized
competent persons.
The force-limit factor according to EN 14492-2:2006 is
ɸDAL=1,35. The maximum force occurring when the rated
capacity limiter operates will be calculated as:
FLIM = (ɸDAL x mRC + mH- mRC) x g
ɸDAL = 1,35
mRC = Rated capacity of the hoist [kg]
mH= Hoist load [kg]
Hoist load mH: Load which includes all the masses of a
load equal to the rated capacity of the hoist, the hoist
medium and the fixed load lifting attachments, e.g. hooks,
grabs, lifting beams etc.
g = Acceleration due to gravity (9,81) [m/s2]
Adjustment of overload device (Fig. 19)
Attention: The adjustment of the overload device may
only be done by authorized, competent personnel.
Attention: During this job the hoist remains operable
which can result in danger of injury by rotating parts.
• Loosen the adjusting nut with a pin type face wrench
acc. to DIN 3116 in anti-clockwise direction until
blocked.
Attention: The adjusting nut is secured with a screw
securing agent (Loctite® 243). For loosening, it may be
necessary to heat up the area of the adjusting nut to max.
80° C using a hot-air blower, for example. Any remainders
of the screw securing agent must be completely removed.
Attention: Prior to new adjustment, always use Loctite®
243 again for securing the adjusting nut.
• Turn the adjusting nut in clockwise direction, until the test
load is raised. Attention: The max. operating time of the
overload device is 60 seconds. Thereafter the unit has
to cool down to room temperature [mm. 20 minutes].
• Reassemble in opposite sequence.
8.9. MAINTENANCE OF GEARBOX
The gearbox is practically maintenance-free. Service
is therefore reduced to changing the oil or grease.
The gearbox oil/grease should be changed after every 10
years, however, latest after 800 operating hours (oil
volume see table 6).
Attention: During oil change the electric power supply
must be shut off.
Oil change PAE-500 and PAE-1000 (Fig. 20A)
Disassemble the gear cover by removing the cylinder
screws. Place the hoist horizontally and turn so that the
oil can drain from the fill hole into a suitable container
(approx. 30 minutes). Replenish the gearbox oil. Finally
re-adjust the device with a new gasket.
Grease change PAE-250 (Fig 20B).
Disassemble the gear cover by removing the cylinder
screws. Remove the grease with cleaning paper. Attach
the new grease to the transmission with the use of a small
grease gun. Finally re-adjust the device with a new
gasket.
!16
WWW.PROLYTE.COM
INTRODUCING THE PROLYFT AETOS RANGE
When Simplicity in Motion is the ultimate goal, there’s always a next level to
meet. ProLyft invites you to take that level further with a product range that is fit
to meet the future
Get Ready for the Next Level
ProLyft AETOS is the brand new ProLyft hoist range. The AETOS range is fully
equipped to meet future demands in lifting equipment and offers clever features
and carefully engineered product attributes. The AETOS range comprises of a
standard 500kg and 1000kg hoist and will be expanded in the near future.
The Unique ProLyft Program
ProLyft sustains a unique service programme on its complete hoist range,
developed to offer maximum service and support for all hoist owners.
This program encompasses:
• Installed network of trained and certified Service Points
• Lifetime warranty
• Individual identification - easy web-enabled track and trace functions
• ProLyft Service database – automatic reminders for re-certification
• Test certificates worldwide available for owners of every hoist
Standard Features of the AETOS Range:
• Available in a 500kg and a 1000kg hoist body
• Fixed speed of 4m/min
• Red CEE form plug 16Amp 4pin and cable with strain relief
for power connection
• Yellow CEE form plug 16Amp 4pin and cable with strain relief
for low voltage control (optional)
• Equipped with limit switches on all hoists
• End limit switches are activated by chain stop for 100% repeatable accuracy
and easy of use
• External limit switches can be used for hoists used above a grid or false ceiling
• Multiple voltage motor
• Chain bags for 30mtr up to 80mtr available
• 5-pocket load wheel
• Zinc-plated load chain
• 100% sealed aluminium transmission house without oil plugs
• Standard swivel hook on hoist body and hoist chain
• IP 55 protection
Easily Adaptable:
• Covers 180 degree rotatable for motor-up use
• Easy mounting of optional second brake
• Brake shaft and electronics prepared for second brake
• Output shaft prepared for rotary limit switch or encoder connection
• All hoists can be double reeved
• Swivelling chain bag bracket for motor-down and motor-up use
• Multiple voltage motor
AETOS Range
Fig. 19
Fig. 20A
Model
Volum
e
Type
PAE-250
20 mL
DGM-EPL-100, grease
PAE-500
0,3 L
FINA GIRAN L320, ISO-VG 320
PAE-100
0
0,5 L
FINA GIRAN L320, ISO-VG 320
Table 6
Fig. 20B
8.8. MAINTENANCE OF OVERLOAD PROTECTION
DEVICE
Overload protection device
The unit is equipped with an overload protection device as
standard. This device is factory set to 125% + 25% of the
rated capacity and prevents reliably overloading of the
hoist during lifting of loads. Adjustment and testing of the
overload device may only be carried out by authorized
competent persons.
The force-limit factor according to EN 14492-2:2006 is
ɸDAL=1,35. The maximum force occurring when the rated
capacity limiter operates will be calculated as:
FLIM = (ɸDAL x mRC + mH- mRC) x g
ɸDAL = 1,35
mRC = Rated capacity of the hoist [kg]
mH= Hoist load [kg]
Hoist load mH: Load which includes all the masses of a
load equal to the rated capacity of the hoist, the hoist
medium and the fixed load lifting attachments, e.g. hooks,
grabs, lifting beams etc.
g = Acceleration due to gravity (9,81) [m/s2]
Adjustment of overload device (Fig. 19)
Attention: The adjustment of the overload device may
only be done by authorized, competent personnel.
Attention: During this job the hoist remains operable
which can result in danger of injury by rotating parts.
• Loosen the adjusting nut with a pin type face wrench
acc. to DIN 3116 in anti-clockwise direction until
blocked.
Attention: The adjusting nut is secured with a screw
securing agent (Loctite® 243). For loosening, it may be
necessary to heat up the area of the adjusting nut to max.
80° C using a hot-air blower, for example. Any remainders
of the screw securing agent must be completely removed.
Attention: Prior to new adjustment, always use Loctite®
243 again for securing the adjusting nut.
• Turn the adjusting nut in clockwise direction, until the test
load is raised. Attention: The max. operating time of the
overload device is 60 seconds. Thereafter the unit has
to cool down to room temperature [mm. 20 minutes].
• Reassemble in opposite sequence.
8.9. MAINTENANCE OF GEARBOX
The gearbox is practically maintenance-free. Service
is therefore reduced to changing the oil or grease.
The gearbox oil/grease should be changed after every 10
years, however, latest after 800 operating hours (oil
volume see table 6).
Attention: During oil change the electric power supply
must be shut off.
Oil change PAE-500 and PAE-1000 (Fig. 20A)
Disassemble the gear cover by removing the cylinder
screws. Place the hoist horizontally and turn so that the
oil can drain from the fill hole into a suitable container
(approx. 30 minutes). Replenish the gearbox oil. Finally
re-adjust the device with a new gasket.
Grease change PAE-250 (Fig 20B).
Disassemble the gear cover by removing the cylinder
screws. Remove the grease with cleaning paper. Attach
the new grease to the transmission with the use of a small
grease gun. Finally re-adjust the device with a new
gasket.
!16
WWW.PROLYTE.COM
INTRODUCING THE PROLYFT AETOS RANGE
When Simplicity in Motion is the ultimate goal, there’s always a next level to
meet. ProLyft invites you to take that level further with a product range that is fit
to meet the future
Get Ready for the Next Level
ProLyft AETOS is the brand new ProLyft hoist range. The AETOS range is fully
equipped to meet future demands in lifting equipment and offers clever features
and carefully engineered product attributes. The AETOS range comprises of a
standard 500kg and 1000kg hoist and will be expanded in the near future.
The Unique ProLyft Program
ProLyft sustains a unique service programme on its complete hoist range,
developed to offer maximum service and support for all hoist owners.
This program encompasses:
• Installed network of trained and certified Service Points
• Lifetime warranty
• Individual identification - easy web-enabled track and trace functions
• ProLyft Service database – automatic reminders for re-certification
• Test certificates worldwide available for owners of every hoist
Standard Features of the AETOS Range:
• Available in a 500kg and a 1000kg hoist body
• Fixed speed of 4m/min
• Red CEE form plug 16Amp 4pin and cable with strain relief
for power connection
• Yellow CEE form plug 16Amp 4pin and cable with strain relief
for low voltage control (optional)
• Equipped with limit switches on all hoists
• End limit switches are activated by chain stop for 100% repeatable accuracy
and easy of use
• External limit switches can be used for hoists used above a grid or false ceiling
• Multiple voltage motor
• Chain bags for 30mtr up to 80mtr available
• 5-pocket load wheel
• Zinc-plated load chain
• 100% sealed aluminium transmission house without oil plugs
• Standard swivel hook on hoist body and hoist chain
• IP 55 protection
Easily Adaptable:
• Covers 180 degree rotatable for motor-up use
• Easy mounting of optional second brake
• Brake shaft and electronics prepared for second brake
• Output shaft prepared for rotary limit switch or encoder connection
• All hoists can be double reeved
• Swivelling chain bag bracket for motor-down and motor-up use
• Multiple voltage motor
AETOS Range
Fig. 19
Fig. 20A
Model
Volum
e
Type
PAE-250
20 mL
DGM-EPL-100, grease
PAE-500
0,3 L
FINA GIRAN L320, ISO-VG 320
PAE-100
0
0,5 L
FINA GIRAN L320, ISO-VG 320
Table 6
Fig. 20B
Fig. 20A
Fig. 19

1. GENERAL INFORMATION
Attention: All users must read these operating
instructions carefully prior to the initial operation. These
instructions are intended to acquaint the user with the
hoist controller and enable him/her to use it to the full
extent of its intended capabilities.
The operating instructions contain important information
on how to handle the hoist controller in a safe, correct and
economic way. Acting in accordance with these
instructions helps to avoid dangers, reduce repair costs
and downtime and to increase the reliability and lifetime of
the hoist controller.
Anyone involved in doing any of the following work with
the hoist controller must read the operating instructions
and act accordingly:
•Operation, including preparation, trouble shooting and
cleaning
•Maintenance, inspection, repair
•Transport
Apart from the operating instructions and the accident
prevention act valid for the respective country and area
where the hoist controller is used, also the commonly
accepted regulations for safe and professional work must
be adhered to.
The user is responsible for the proper and professional
instruction of the operating personnel.
Suitable for entertainment use
The PROLYFT AETOS hoist controllers are specially
designed for use in the Entertainment industry. They must
only control electric chain hoists that are suitable for use
in the Entertainment industry.
Combining the hoist controller with different type of
electric chain hoists might lead to unwanted, unexpected
or dangerous situations.
The PROLYFT AETOS hoist controllers are not designed
to control hoists suspending or lifting loads above people.
Read the manual of the electric chain hoists before
starting to operate them with the hoist controller.
Regulations
The accident prevention act and/or safety regulations of
the respective country for using manual and electric chain
hoists must be strictly adhered:
•Europe:
•Machine Directive 2006/42/EG
•Safety of Machinery NEN 12100:2010
•Germany: BGV D6, BGV D8
Additional regulations are in effect for lifting or suspending
loads over people.
Germany: SQ P2
The Netherlands: NPR8020-10
United Kingdom: BS7950-1
Maintenance/Repair
In order to ensure correct operation, not only the
operating instructions, but also the conditions for
inspection and maintenance must be complied with. If
defects are found or abnormal noise is to be heard stop
using the hoist controller immediately.
Attention: Before starting to work on electrical
components the power-supply is to be cut off.
2. INCORRECT OPERATION
•Do not exceed the rated power capacity per controlled
channel.
•Do not lift stuck or jammed loads.
•Do not shortly and frequently actuate the up/down
switch.
•Do not control hoists if the movement of the load is not
visible from the operating position.
•Do not control hoists if you are skilled for lifting loads
•Do not use cables with damaged strain reliefs and/or
isolation.
•Do not use any input- or output cables that are not
suitable for the supplied voltage and / or current.
•Do not use the Thuja data connection (link in, link out)
with other network devices unless these devices are
specified to be suitable for use in the Thuja data
network.
•Do not connect the controller to a mains connection that
is not properly fused.
•Do not use the controller without proper grounding.
•Do not connect more then one hoist on a single
channel.
3. ELECTRIC CONNECTIONS
All electric connections must be used with respect for the
specified voltages and maximum power consumption.
Power input:
The power input connector is a 5pin CEEform connector
suitable for 3 phase 32Amp / 400Volt. 3 Phases, neutral
and ground.
Depending on the type of controller it can be plugged in to
either a 3 phase 400V or a 3 phase 230V mains
connections.
Make sure the mains connection is fused at maximum
32Amps per phase. It is advised to use circuit breakers
with a C or D characteristic.
Make sure the mains connection is properly grounded.
Improper grousing might lead to dangerous with the risk
of electric shock.
Maximum power consumption per hoist.
Each hoist channel is capable of switching an electric
chain hoist with maximum power consumption of 1,5kW.
Power output to the hoists
For each 4 hoist channels there is a Harting 16 output
connector.
Make sure the cables (and each individual wire of the
cable) connected to the output connector are suitable for
minimum 10Amps at 400V per wire.
To avoid voltage drops longer cables should have bigger
wire diameters.
page !4
AETOS Range
AETOS Range
17
Table 7
9.ELECTRIC CHAIN HOIST IN
GENERAL
In particular check following parts:
• Threaded connections in general.
• Check all nuts, screws and locking devices for tightness.
• Chain container.
• Ensure the chain container is securely fastened. Check for cracks or
wear.
• Suspension bolt.
• (Connection between hoist and suspension bracket resp. trolley) Check
for cracks or wear. Ensure all safety devices are in place and secure.
10. LIFTING LOADS ABOVE PEOPLE
In the entertainment industry lifting loads above people is daily practice. The
European Machine directive demands to make a risk assessment when using
electrical chain hoists to lift or suspend loads over people. Local regulations
may differ but in general they demand the following actions:
• The safety factor must be doubled by either creating a second
suspension or reducing the nominal load with 50%.
• A second brake is demanded in some standards.
• Full awareness of the lifted load per hoist.
• Proper protection against overloading.
Note that the above recommended actions never replace local
regulations and the risk assessment.
11. EXPLODED VIEWS
On the next pages you can find the exploded views of the Aetos 250 and
Aetos 500/1000. In table 8, 9 and 10 you can find the torque settings.
8.10. MAINTENANCE OF MOTOR
Motor
Under normal conditions the motor is practically maintenance-free.
Spring activated disc brake
Service to the motor brake is reduced to checking and adjustment of the
nominal brake air gap. The disc brake air gap should be between 0,15
and 0,6 mm. This guarantees short reaction time and low noise emission.
When the wear at the brake lining comes down to the point, where the max
possible air gap has finally been reached, the brake lining has to be replaced.
Attention: Do not allow the brake friction pads come into contact with
lubricant or similar.
Attention: When checking the air gap, the motor must be switched off
and the hoist must be unloaded.
• Measure air gap SLÜ between armature disc and magnet part with feeler
gauge.
• Compare measured air gap value with max admissible air gap SLÜ (see
table 7).
• If necessary replace rotor with brake lining.
Model Air gap + 0,1 SLü (mm) Springforce brake
(Typ)
Nenn. max.
PAE-250 0,15 0,3 BKF 457-04
PAE-500 0,2 0,4 BKF 457-05
PAE-1000 0,2 0,6 BKF 457-06
8.10.MAINTENANCE OF MOTOR
Motor
Under normal conditions the motor is practically
maintenance-free.
Spring activated disc brake
Service to the motor brake is reduced to checking and
adjustment of the nominal brake air gap. The disc brake
air gap should be between 0,15 and 0,6 mm. This
guarantees short reaction time and low noise emission.
When the wear at the brake lining comes down to the
point, where the max possible air gap has finally been
reached, the brake lining has to be replaced.
Attention: Do not allow the brake friction pads come
into contact with lubricant or similar.
Attention: When checking the air gap, the motor must
be switched off and the hoist must be unloaded.
•Measure air gap SLÜ between armature disc and
magnet part with feeler gauge.
•Compare measured air gap value with max admissible
air gap SLÜ (see table 7).
• If necessary replace rotor with brake lining.
9. ELECTRIC CHAIN HOIST IN GENERAL
In particular check following parts:
• Threaded connections in general
• Check all nuts, screws and locking devices for
tightness.
• Chain container
• Ensure the chain container is securely fastened. Check
for cracks or wear.
• Suspension bolt
• (Connection between hoist and suspension bracket
resp. trolley) Check for cracks or wear. Ensure all safety
devices are in place and secure.
10. LIFTING OVER PEOPLE
In the entertainment industry lifting over people is daily
practice. The European Machine directive demands to
make a risk assessment when using electrical chain
hoists to lift or suspend loads over people. Local
regulations may differ but in general they demand the
following actions:
• the safety factor must be doubled by either creating a
second suspension or reducing the nominal load with
50%.
• a second brake is demanded in some standards.
• full awareness of the lifted load per hoist.
• proper protection against overloading.
Note that the above recommended actions never replace
local regulations and the risk assessment.
!17
WWW.PROLYTE.COM
INTRODUCING THE PROLYFT AETOS RANGE
When Simplicity in Motion is the ultimate goal, there’s always a next level to
meet. ProLyft invites you to take that level further with a product range that is fit
to meet the future
Get Ready for the Next Level
ProLyft AETOS is the brand new ProLyft hoist range. The AETOS range is fully
equipped to meet future demands in lifting equipment and offers clever features
and carefully engineered product attributes. The AETOS range comprises of a
standard 500kg and 1000kg hoist and will be expanded in the near future.
The Unique ProLyft Program
ProLyft sustains a unique service programme on its complete hoist range,
developed to offer maximum service and support for all hoist owners.
This program encompasses:
• Installed network of trained and certified Service Points
• Lifetime warranty
• Individual identification - easy web-enabled track and trace functions
• ProLyft Service database – automatic reminders for re-certification
• Test certificates worldwide available for owners of every hoist
Standard Features of the AETOS Range:
• Available in a 500kg and a 1000kg hoist body
• Fixed speed of 4m/min
• Red CEE form plug 16Amp 4pin and cable with strain relief
for power connection
• Yellow CEE form plug 16Amp 4pin and cable with strain relief
for low voltage control (optional)
• Equipped with limit switches on all hoists
• End limit switches are activated by chain stop for 100% repeatable accuracy
and easy of use
• External limit switches can be used for hoists used above a grid or false ceiling
• Multiple voltage motor
• Chain bags for 30mtr up to 80mtr available
• 5-pocket load wheel
• Zinc-plated load chain
• 100% sealed aluminium transmission house without oil plugs
• Standard swivel hook on hoist body and hoist chain
• IP 55 protection
Easily Adaptable:
• Covers 180 degree rotatable for motor-up use
• Easy mounting of optional second brake
• Brake shaft and electronics prepared for second brake
• Output shaft prepared for rotary limit switch or encoder connection
• All hoists can be double reeved
• Swivelling chain bag bracket for motor-down and motor-up use
• Multiple voltage motor
AETOS Range
Model
Air gap + 0,1 SLü
[mm]
Springforce
brake (Typ)
Nenn.
max.
PAE-250
0,15
0,3
BKF 457-04
PAE-500
0,2
0,4
BKF 457-05
PAE-1000
0,2
0,6
BKF 457-06
Tab. 7
Fig. 21
8.8. MAINTENANCE OF OVERLOAD PROTECTION
DEVICE
Overload protection device
The unit is equipped with an overload protection device as
standard. This device is factory set to 125% + 25% of the
rated capacity and prevents reliably overloading of the
hoist during lifting of loads. Adjustment and testing of the
overload device may only be carried out by authorized
competent persons.
The force-limit factor according to EN 14492-2:2006 is
ɸDAL=1,35. The maximum force occurring when the rated
capacity limiter operates will be calculated as:
FLIM = (ɸDAL x mRC + mH- mRC) x g
ɸDAL = 1,35
mRC = Rated capacity of the hoist [kg]
mH= Hoist load [kg]
Hoist load mH: Load which includes all the masses of a
load equal to the rated capacity of the hoist, the hoist
medium and the fixed load lifting attachments, e.g. hooks,
grabs, lifting beams etc.
g = Acceleration due to gravity (9,81) [m/s2]
Adjustment of overload device (Fig. 19)
Attention: The adjustment of the overload device may
only be done by authorized, competent personnel.
Attention: During this job the hoist remains operable
which can result in danger of injury by rotating parts.
• Loosen the adjusting nut with a pin type face wrench
acc. to DIN 3116 in anti-clockwise direction until
blocked.
Attention: The adjusting nut is secured with a screw
securing agent (Loctite® 243). For loosening, it may be
necessary to heat up the area of the adjusting nut to max.
80° C using a hot-air blower, for example. Any remainders
of the screw securing agent must be completely removed.
Attention: Prior to new adjustment, always use Loctite®
243 again for securing the adjusting nut.
• Turn the adjusting nut in clockwise direction, until the test
load is raised. Attention: The max. operating time of the
overload device is 60 seconds. Thereafter the unit has
to cool down to room temperature [mm. 20 minutes].
• Reassemble in opposite sequence.
8.9. MAINTENANCE OF GEARBOX
The gearbox is practically maintenance-free. Service
is therefore reduced to changing the oil or grease.
The gearbox oil/grease should be changed after every 10
years, however, latest after 800 operating hours (oil
volume see table 6).
Attention: During oil change the electric power supply
must be shut off.
Oil change PAE-500 and PAE-1000 (Fig. 20A)
Disassemble the gear cover by removing the cylinder
screws. Place the hoist horizontally and turn so that the
oil can drain from the fill hole into a suitable container
(approx. 30 minutes). Replenish the gearbox oil. Finally
re-adjust the device with a new gasket.
Grease change PAE-250 (Fig 20B).
Disassemble the gear cover by removing the cylinder
screws. Remove the grease with cleaning paper. Attach
the new grease to the transmission with the use of a small
grease gun. Finally re-adjust the device with a new
gasket.
!16
WWW.PROLYTE.COM
INTRODUCING THE PROLYFT AETOS RANGE
When Simplicity in Motion is the ultimate goal, there’s always a next level to
meet. ProLyft invites you to take that level further with a product range that is fit
to meet the future
Get Ready for the Next Level
ProLyft AETOS is the brand new ProLyft hoist range. The AETOS range is fully
equipped to meet future demands in lifting equipment and offers clever features
and carefully engineered product attributes. The AETOS range comprises of a
standard 500kg and 1000kg hoist and will be expanded in the near future.
The Unique ProLyft Program
ProLyft sustains a unique service programme on its complete hoist range,
developed to offer maximum service and support for all hoist owners.
This program encompasses:
• Installed network of trained and certified Service Points
• Lifetime warranty
• Individual identification - easy web-enabled track and trace functions
• ProLyft Service database – automatic reminders for re-certification
• Test certificates worldwide available for owners of every hoist
Standard Features of the AETOS Range:
• Available in a 500kg and a 1000kg hoist body
• Fixed speed of 4m/min
• Red CEE form plug 16Amp 4pin and cable with strain relief
for power connection
• Yellow CEE form plug 16Amp 4pin and cable with strain relief
for low voltage control (optional)
• Equipped with limit switches on all hoists
• End limit switches are activated by chain stop for 100% repeatable accuracy
and easy of use
• External limit switches can be used for hoists used above a grid or false ceiling
• Multiple voltage motor
• Chain bags for 30mtr up to 80mtr available
• 5-pocket load wheel
• Zinc-plated load chain
• 100% sealed aluminium transmission house without oil plugs
• Standard swivel hook on hoist body and hoist chain
• IP 55 protection
Easily Adaptable:
• Covers 180 degree rotatable for motor-up use
• Easy mounting of optional second brake
• Brake shaft and electronics prepared for second brake
• Output shaft prepared for rotary limit switch or encoder connection
• All hoists can be double reeved
• Swivelling chain bag bracket for motor-down and motor-up use
• Multiple voltage motor
AETOS Range
Fig. 19
Fig. 20A
Model
Volum
e
Type
PAE-250
20 mL
DGM-EPL-100, grease
PAE-500
0,3 L
FINA GIRAN L320, ISO-VG 320
PAE-100
0
0,5 L
FINA GIRAN L320, ISO-VG 320
Table 6
Fig. 20B
Fig. 20B Fig. 21

1. GENERAL INFORMATION
Attention: All users must read these operating
instructions carefully prior to the initial operation. These
instructions are intended to acquaint the user with the
hoist controller and enable him/her to use it to the full
extent of its intended capabilities.
The operating instructions contain important information
on how to handle the hoist controller in a safe, correct and
economic way. Acting in accordance with these
instructions helps to avoid dangers, reduce repair costs
and downtime and to increase the reliability and lifetime of
the hoist controller.
Anyone involved in doing any of the following work with
the hoist controller must read the operating instructions
and act accordingly:
•Operation, including preparation, trouble shooting and
cleaning
•Maintenance, inspection, repair
•Transport
Apart from the operating instructions and the accident
prevention act valid for the respective country and area
where the hoist controller is used, also the commonly
accepted regulations for safe and professional work must
be adhered to.
The user is responsible for the proper and professional
instruction of the operating personnel.
Suitable for entertainment use
The PROLYFT AETOS hoist controllers are specially
designed for use in the Entertainment industry. They must
only control electric chain hoists that are suitable for use
in the Entertainment industry.
Combining the hoist controller with different type of
electric chain hoists might lead to unwanted, unexpected
or dangerous situations.
The PROLYFT AETOS hoist controllers are not designed
to control hoists suspending or lifting loads above people.
Read the manual of the electric chain hoists before
starting to operate them with the hoist controller.
Regulations
The accident prevention act and/or safety regulations of
the respective country for using manual and electric chain
hoists must be strictly adhered:
•Europe:
•Machine Directive 2006/42/EG
•Safety of Machinery NEN 12100:2010
•Germany: BGV D6, BGV D8
Additional regulations are in effect for lifting or suspending
loads over people.
Germany: SQ P2
The Netherlands: NPR8020-10
United Kingdom: BS7950-1
Maintenance/Repair
In order to ensure correct operation, not only the
operating instructions, but also the conditions for
inspection and maintenance must be complied with. If
defects are found or abnormal noise is to be heard stop
using the hoist controller immediately.
Attention: Before starting to work on electrical
components the power-supply is to be cut off.
2. INCORRECT OPERATION
•Do not exceed the rated power capacity per controlled
channel.
•Do not lift stuck or jammed loads.
•Do not shortly and frequently actuate the up/down
switch.
•Do not control hoists if the movement of the load is not
visible from the operating position.
•Do not control hoists if you are skilled for lifting loads
•Do not use cables with damaged strain reliefs and/or
isolation.
•Do not use any input- or output cables that are not
suitable for the supplied voltage and / or current.
•Do not use the Thuja data connection (link in, link out)
with other network devices unless these devices are
specified to be suitable for use in the Thuja data
network.
•Do not connect the controller to a mains connection that
is not properly fused.
•Do not use the controller without proper grounding.
•Do not connect more then one hoist on a single
channel.
3. ELECTRIC CONNECTIONS
All electric connections must be used with respect for the
specified voltages and maximum power consumption.
Power input:
The power input connector is a 5pin CEEform connector
suitable for 3 phase 32Amp / 400Volt. 3 Phases, neutral
and ground.
Depending on the type of controller it can be plugged in to
either a 3 phase 400V or a 3 phase 230V mains
connections.
Make sure the mains connection is fused at maximum
32Amps per phase. It is advised to use circuit breakers
with a C or D characteristic.
Make sure the mains connection is properly grounded.
Improper grousing might lead to dangerous with the risk
of electric shock.
Maximum power consumption per hoist.
Each hoist channel is capable of switching an electric
chain hoist with maximum power consumption of 1,5kW.
Power output to the hoists
For each 4 hoist channels there is a Harting 16 output
connector.
Make sure the cables (and each individual wire of the
cable) connected to the output connector are suitable for
minimum 10Amps at 400V per wire.
To avoid voltage drops longer cables should have bigger
wire diameters.
page !4
AETOS Range
AETOS Range
18
!19
1 1
2 2
3 3
4 4
5 5
6 6
A A
B B
C C
D D
The Information contained In this drawing Is the sole property of Prolyte Group.
Any reproduction In part or whole without the written permission of Prolyte Group is prohibited.
Tolerances according : ISO....
unless otherwise specified.
SCALE :
FILE NO :
ARTICLE NO : DESCRIPTION : MOD. BY
DATEDRAWN BY
UNIT MEASURE
DATE MOD.
TREATMENT
STATUS DRAWING
A3
160023867
: : :
: : :mm
Work in Progress
Sietse
23-01-2015
Drawing Revision Note:
Catalogue number:
Torc settings 5 - 4x Motor bolts Torque = 6,0Nm (AETOS250) Secure with LOCTITE 243
10 - 3x Brake bolts Torque =1,3Nm (AETOS 250) Secure with LOCTITE 243
35 - 4x Torque = 5,0Nm (AETOS 250) Secure with LOCTITE 243
36 - 4x Torque = 5,0Nm (AETOS 250) Secure with LOCTITE 243
37 - 2x Torque = 6,0Nm (AETOS 250) Secure with LOCTITE 243
3
33 10
14
36
12
13
15
35 18 16
17
262524 27
22
23
192021
54
8 6 37 383941 7
28
29
40
211 1
30 323134
40419
WWW.PROLYTE.COM
INTRODUCING THE PROLYFT AETOS RANGE
When Simplicity in Motion is the ultimate goal, there’s always a next level to
meet. ProLyft invites you to take that level further with a product range that is fit
to meet the future
Get Ready for the Next Level
ProLyft AETOS is the brand new ProLyft hoist range. The AETOS range is fully
equipped to meet future demands in lifting equipment and offers clever features
and carefully engineered product attributes. The AETOS range comprises of a
standard 500kg and 1000kg hoist and will be expanded in the near future.
The Unique ProLyft Program
ProLyft sustains a unique service programme on its complete hoist range,
developed to offer maximum service and support for all hoist owners.
This program encompasses:
• Installed network of trained and certified Service Points
• Lifetime warranty
• Individual identification - easy web-enabled track and trace functions
• ProLyft Service database – automatic reminders for re-certification
• Test certificates worldwide available for owners of every hoist
Standard Features of the AETOS Range:
• Available in a 500kg and a 1000kg hoist body
• Fixed speed of 4m/min
• Red CEE form plug 16Amp 4pin and cable with strain relief
for power connection
• Yellow CEE form plug 16Amp 4pin and cable with strain relief
for low voltage control (optional)
• Equipped with limit switches on all hoists
• End limit switches are activated by chain stop for 100% repeatable accuracy
and easy of use
• External limit switches can be used for hoists used above a grid or false ceiling
• Multiple voltage motor
• Chain bags for 30mtr up to 80mtr available
• 5-pocket load wheel
• Zinc-plated load chain
• 100% sealed aluminium transmission house without oil plugs
• Standard swivel hook on hoist body and hoist chain
• IP 55 protection
Easily Adaptable:
• Covers 180 degree rotatable for motor-up use
• Easy mounting of optional second brake
• Brake shaft and electronics prepared for second brake
• Output shaft prepared for rotary limit switch or encoder connection
• All hoists can be double reeved
• Swivelling chain bag bracket for motor-down and motor-up use
• Multiple voltage motor
AETOS Range
AETOS 250

1. GENERAL INFORMATION
Attention: All users must read these operating
instructions carefully prior to the initial operation. These
instructions are intended to acquaint the user with the
hoist controller and enable him/her to use it to the full
extent of its intended capabilities.
The operating instructions contain important information
on how to handle the hoist controller in a safe, correct and
economic way. Acting in accordance with these
instructions helps to avoid dangers, reduce repair costs
and downtime and to increase the reliability and lifetime of
the hoist controller.
Anyone involved in doing any of the following work with
the hoist controller must read the operating instructions
and act accordingly:
•Operation, including preparation, trouble shooting and
cleaning
•Maintenance, inspection, repair
•Transport
Apart from the operating instructions and the accident
prevention act valid for the respective country and area
where the hoist controller is used, also the commonly
accepted regulations for safe and professional work must
be adhered to.
The user is responsible for the proper and professional
instruction of the operating personnel.
Suitable for entertainment use
The PROLYFT AETOS hoist controllers are specially
designed for use in the Entertainment industry. They must
only control electric chain hoists that are suitable for use
in the Entertainment industry.
Combining the hoist controller with different type of
electric chain hoists might lead to unwanted, unexpected
or dangerous situations.
The PROLYFT AETOS hoist controllers are not designed
to control hoists suspending or lifting loads above people.
Read the manual of the electric chain hoists before
starting to operate them with the hoist controller.
Regulations
The accident prevention act and/or safety regulations of
the respective country for using manual and electric chain
hoists must be strictly adhered:
•Europe:
•Machine Directive 2006/42/EG
•Safety of Machinery NEN 12100:2010
•Germany: BGV D6, BGV D8
Additional regulations are in effect for lifting or suspending
loads over people.
Germany: SQ P2
The Netherlands: NPR8020-10
United Kingdom: BS7950-1
Maintenance/Repair
In order to ensure correct operation, not only the
operating instructions, but also the conditions for
inspection and maintenance must be complied with. If
defects are found or abnormal noise is to be heard stop
using the hoist controller immediately.
Attention: Before starting to work on electrical
components the power-supply is to be cut off.
2. INCORRECT OPERATION
•Do not exceed the rated power capacity per controlled
channel.
•Do not lift stuck or jammed loads.
•Do not shortly and frequently actuate the up/down
switch.
•Do not control hoists if the movement of the load is not
visible from the operating position.
•Do not control hoists if you are skilled for lifting loads
•Do not use cables with damaged strain reliefs and/or
isolation.
•Do not use any input- or output cables that are not
suitable for the supplied voltage and / or current.
•Do not use the Thuja data connection (link in, link out)
with other network devices unless these devices are
specified to be suitable for use in the Thuja data
network.
•Do not connect the controller to a mains connection that
is not properly fused.
•Do not use the controller without proper grounding.
•Do not connect more then one hoist on a single
channel.
3. ELECTRIC CONNECTIONS
All electric connections must be used with respect for the
specified voltages and maximum power consumption.
Power input:
The power input connector is a 5pin CEEform connector
suitable for 3 phase 32Amp / 400Volt. 3 Phases, neutral
and ground.
Depending on the type of controller it can be plugged in to
either a 3 phase 400V or a 3 phase 230V mains
connections.
Make sure the mains connection is fused at maximum
32Amps per phase. It is advised to use circuit breakers
with a C or D characteristic.
Make sure the mains connection is properly grounded.
Improper grousing might lead to dangerous with the risk
of electric shock.
Maximum power consumption per hoist.
Each hoist channel is capable of switching an electric
chain hoist with maximum power consumption of 1,5kW.
Power output to the hoists
For each 4 hoist channels there is a Harting 16 output
connector.
Make sure the cables (and each individual wire of the
cable) connected to the output connector are suitable for
minimum 10Amps at 400V per wire.
To avoid voltage drops longer cables should have bigger
wire diameters.
page !4
AETOS Range
AETOS Range
19
11. EXPLODED VIEW
!18
WWW.PROLYTE.COM
INTRODUCING THE PROLYFT AETOS RANGE
When Simplicity in Motion is the ultimate goal, there’s always a next level to
meet. ProLyft invites you to take that level further with a product range that is fit
to meet the future
Get Ready for the Next Level
ProLyft AETOS is the brand new ProLyft hoist range. The AETOS range is fully
equipped to meet future demands in lifting equipment and offers clever features
and carefully engineered product attributes. The AETOS range comprises of a
standard 500kg and 1000kg hoist and will be expanded in the near future.
The Unique ProLyft Program
ProLyft sustains a unique service programme on its complete hoist range,
developed to offer maximum service and support for all hoist owners.
This program encompasses:
• Installed network of trained and certified Service Points
• Lifetime warranty
• Individual identification - easy web-enabled track and trace functions
• ProLyft Service database – automatic reminders for re-certification
• Test certificates worldwide available for owners of every hoist
Standard Features of the AETOS Range:
• Available in a 500kg and a 1000kg hoist body
• Fixed speed of 4m/min
• Red CEE form plug 16Amp 4pin and cable with strain relief
for power connection
• Yellow CEE form plug 16Amp 4pin and cable with strain relief
for low voltage control (optional)
• Equipped with limit switches on all hoists
• End limit switches are activated by chain stop for 100% repeatable accuracy
and easy of use
• External limit switches can be used for hoists used above a grid or false ceiling
• Multiple voltage motor
• Chain bags for 30mtr up to 80mtr available
• 5-pocket load wheel
• Zinc-plated load chain
• 100% sealed aluminium transmission house without oil plugs
• Standard swivel hook on hoist body and hoist chain
• IP 55 protection
Easily Adaptable:
• Covers 180 degree rotatable for motor-up use
• Easy mounting of optional second brake
• Brake shaft and electronics prepared for second brake
• Output shaft prepared for rotary limit switch or encoder connection
• All hoists can be double reeved
• Swivelling chain bag bracket for motor-down and motor-up use
• Multiple voltage motor
AETOS Range
1 1
2 2
3 3
4 4
5 5
6 6
A A
B B
C C
D D
The Information contained In this drawing Is the sole property of Prolyte Group. Any reproduction In part or whole without the written permission of Prolyte Group is prohibited. Tolerances according : ISO.... unless otherwise specified. SCALE :
FILE NO :
ARTICLE NO : DESCRIPTION : MOD. BY
DATEDRAWN BY
UNIT MEASURE
DATE MOD. TREATMENT
STATUS DRAWING
A3
: : :
: : :
mm
Drawing Revision Note:
Catalogue number:
434219 514516 17 18
94445646 1078
13 12 3050 15
211 1
29
47
48
21 20 34 37
40
41
24 23 39 26 25 26
31 27
28
49
3
33 32
38 35 36
Torc settings 5 - 4x Motor bolts Torque = 8,0Nm (AETOS 500) Secure with LOCTITE 243
4x Motor bolts Torque = 8,5Nm (AETOS 1000) Secure with LOCTITE 243
28 - 3x Brake bolts Torque = 3,0Nm (AETOS 500) Secure with LOCTITE 243
3x Brake bolts Torque = 5,0Nm (AETOS 1000) Secure with LOCTITE 243
39 - 4x Torque = 8,0Nm (AETOS 500) Secure with LOCTITE 243
4x Torque = 8,0Nm (AETOS 1000) Secure with LOCTITE 243
40 - 2x Torque = 5,0Nm (AETOS 500) Secure with LOCTITE 243
2x Torque = 5,0Nm (AETOS 1000) Secure with LOCTITE 243
41 - 4x Torque = 5,0Nm (AETOS 500) Secure with LOCTITE 243
4x Torque = 5,0Nm (AETOS 1000) Secure with LOCTITE 243
42 - 2x Torque = 8,0Nm (AETOS 500) Secure with LOCTITE 243
2x Torque = 12,0Nm (AETOS 1000) Secure with LOCTITE 243
43 - 2x Torque = 8,0Nm (AETOS 500) Secure with LOCTITE 243
2x Torque = 12,0Nm (AETOS 1000) Secure with LOCTITE 243
44 - 2x Torque = 8,0Nm (AETOS 500) Secure with LOCTITE 243
2x Torque = 12,0Nm (AETOS 1000) Secure with LOCTITE 243
45 - 7x Torque = 5,0Nm (AETOS 500) Secure with LOCTITE 243
7x Torque = 6,0Nm (AETOS 1000) Secure with LOCTITE 243
Jasper van der Sluis 31-01-2014
Exploded view AETOS 500&1000
1 : 6
14
AETOS 500/1000

1. GENERAL INFORMATION
Attention: All users must read these operating
instructions carefully prior to the initial operation. These
instructions are intended to acquaint the user with the
hoist controller and enable him/her to use it to the full
extent of its intended capabilities.
The operating instructions contain important information
on how to handle the hoist controller in a safe, correct and
economic way. Acting in accordance with these
instructions helps to avoid dangers, reduce repair costs
and downtime and to increase the reliability and lifetime of
the hoist controller.
Anyone involved in doing any of the following work with
the hoist controller must read the operating instructions
and act accordingly:
•Operation, including preparation, trouble shooting and
cleaning
•Maintenance, inspection, repair
•Transport
Apart from the operating instructions and the accident
prevention act valid for the respective country and area
where the hoist controller is used, also the commonly
accepted regulations for safe and professional work must
be adhered to.
The user is responsible for the proper and professional
instruction of the operating personnel.
Suitable for entertainment use
The PROLYFT AETOS hoist controllers are specially
designed for use in the Entertainment industry. They must
only control electric chain hoists that are suitable for use
in the Entertainment industry.
Combining the hoist controller with different type of
electric chain hoists might lead to unwanted, unexpected
or dangerous situations.
The PROLYFT AETOS hoist controllers are not designed
to control hoists suspending or lifting loads above people.
Read the manual of the electric chain hoists before
starting to operate them with the hoist controller.
Regulations
The accident prevention act and/or safety regulations of
the respective country for using manual and electric chain
hoists must be strictly adhered:
•Europe:
•Machine Directive 2006/42/EG
•Safety of Machinery NEN 12100:2010
•Germany: BGV D6, BGV D8
Additional regulations are in effect for lifting or suspending
loads over people.
Germany: SQ P2
The Netherlands: NPR8020-10
United Kingdom: BS7950-1
Maintenance/Repair
In order to ensure correct operation, not only the
operating instructions, but also the conditions for
inspection and maintenance must be complied with. If
defects are found or abnormal noise is to be heard stop
using the hoist controller immediately.
Attention: Before starting to work on electrical
components the power-supply is to be cut off.
2. INCORRECT OPERATION
•Do not exceed the rated power capacity per controlled
channel.
•Do not lift stuck or jammed loads.
•Do not shortly and frequently actuate the up/down
switch.
•Do not control hoists if the movement of the load is not
visible from the operating position.
•Do not control hoists if you are skilled for lifting loads
•Do not use cables with damaged strain reliefs and/or
isolation.
•Do not use any input- or output cables that are not
suitable for the supplied voltage and / or current.
•Do not use the Thuja data connection (link in, link out)
with other network devices unless these devices are
specified to be suitable for use in the Thuja data
network.
•Do not connect the controller to a mains connection that
is not properly fused.
•Do not use the controller without proper grounding.
•Do not connect more then one hoist on a single
channel.
3. ELECTRIC CONNECTIONS
All electric connections must be used with respect for the
specified voltages and maximum power consumption.
Power input:
The power input connector is a 5pin CEEform connector
suitable for 3 phase 32Amp / 400Volt. 3 Phases, neutral
and ground.
Depending on the type of controller it can be plugged in to
either a 3 phase 400V or a 3 phase 230V mains
connections.
Make sure the mains connection is fused at maximum
32Amps per phase. It is advised to use circuit breakers
with a C or D characteristic.
Make sure the mains connection is properly grounded.
Improper grousing might lead to dangerous with the risk
of electric shock.
Maximum power consumption per hoist.
Each hoist channel is capable of switching an electric
chain hoist with maximum power consumption of 1,5kW.
Power output to the hoists
For each 4 hoist channels there is a Harting 16 output
connector.
Make sure the cables (and each individual wire of the
cable) connected to the output connector are suitable for
minimum 10Amps at 400V per wire.
To avoid voltage drops longer cables should have bigger
wire diameters.
page !4
AETOS Range
AETOS Range
20
Aetos 250
Part number Pieces Setting (Nm)
54 Motor bolts 6,0
10 3 Brake bolts 1,3
35 45,0
36 45,0
37 26,0
Aetos 500
Part number Pieces Setting (Nm)
54 Motor bolts 8,0
28 3 Brake bolts 3,0
39 48,0
40 25,0
41 45,0
42 28,0
43 28,0
44 28,0
45 75,0
Aetos 1000
Part number Pieces Setting (Nm)
54 Motor bolts 8,5
28 3 Brake bolts 5,0
39 48,0
40 25,0
41 45,0
42 212,0
43 212,0
44 212,0
45 76,0
Table 8
Torque settings Aetos hoists
! Secure all bolts with LOCTITE 243 !
Table 9
Table 10