
BAST_02.FM
3
Table of contents
1 Safety instructions 1.1 Symbols ..........................................................................................................................4
1.2 Operating instructions..................................................................................................4
1.3 Use for intended purpose............................................................................................5
1.4 Safety-conscious operation........................................................................................5
1.5 Organisational safety precautions.............................................................................6
1.6 Eletrical equipment.......................................................................................................6
1.7 Warranty.........................................................................................................................6
1.8 Periodic tests.................................................................................................................6
2 Getting to know the chain hoist ....................................................................................................................................................7
3 Installing 3.1 Installing stationary chain hoist .................................................................................8
3.2 Installing trolley.............................................................................................................8
3.3 Installing trolley on chain hoist ..................................................................................9
3.4 Connecting electric trolley........................................................................................11
3.5 Runway endstop .........................................................................................................11
3.7 Fitting the chain box ...................................................................................................11
3.8 Fitting the control pendant ........................................................................................12
3.9 Checking screw connections ...................................................................................12
3.10 Mains connection.......................................................................................................12
3.11 Dismantling ..................................................................................................................12
4 Commissioning 4.1 Checklist for commissioning .....................................................................................13
5 Operating 5.1 Duties of crane operator ...........................................................................................14
5.2 Operating control pendant........................................................................................15
5.3 Emergency stop ..........................................................................................................15
6 Maintenance 6.1 Maintenance work .....................................................................................................16
6.2 Maintenance intervals...............................................................................................16
6.3 Hook ..............................................................................................................................17
6.4 Load chain....................................................................................................................17
6.5 Checking function of slipping clutch .......................................................................18
6.6 Adjusting slipping clutch ...........................................................................................18
6.7 Hoist motor brake .......................................................................................................20
6.8 Oil change ....................................................................................................................20
6.9 Travel motor brake......................................................................................................21
6.10 Oil change ....................................................................................................................21
6.11 General overhaul ........................................................................................................21
6.12 Trolley............................................................................................................................21
6.13 Operating hours counter (optional) .........................................................................21
7 Repairs 7.1 Chain drive ...................................................................................................................22
8 Wearing parts 8.1 Hoist ..............................................................................................................................24
8.2 Trolley............................................................................................................................24
9 Technical data 9.1 Classification in acc. with FEM ................................................................................25
9.2 Ambient conditions.....................................................................................................25
9.3 Hoist motor data..........................................................................................................26
9.4 Travel motor data ........................................................................................................27
9.5 Specifications for mains connection.......................................................................28
9.6 Lubricants.....................................................................................................................30
9.7 Sound level...................................................................................................................31
9.8 Chain certificate..........................................................................................................31
Subject to alterations
09.07