Comeup GTD-1200 User manual

Heavy Duty Hoist
Model:
GTD
-
1
2
00
PN: 751321 12V
751375 24V
Introduction
Feature
Line lifting: 544 kg / 1,200 lb wire rope first layer
Wire rope: 4.8 mm × 18.3m galvanized aircraft A7 × 19
Brake:
Both Mechanical cone brake and permanent motor dynamic
brakes
Control: Handheld pendant switch
Unpacking
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． Hoist assembly…………………………………………………………… 1 pc
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． Control box………………………………………................................... 1 pc
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． Remote control ………………..………………….………………………
1 pc
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． Wire rope with hook………………………………………………………
1 pc
Read this manual carefully
Carefully read and understand this manual before operating the winch.
Careless winch operation may result in personal injury, danger to others and or
damage to property
Information requesting or parts ordering
Please specify the following information:
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Hoist PN
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Part description
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Serial number
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Replacement part number
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Quantity for each part

Installation
Before using the winch ensure all electrical components are in good condition
and all connections are sound.
Hoist mounting
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Four (4) M10 x 30L 8.8 grade with 44 N-m torque settings (maximum) high
tensile steel bolts must be used in order to sustain the loads imposed on the
winch mounting
Wire Rope Replacement
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． Feed the end of the wire rope through the anchor hole in the drum and make
a loop in the anchor pocket. Insert a wedge in the loop and tighten the rope
for securing purpose.
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． Make sure the first layer of wire rope is tight and maintain a freeboard at least
1.5 x rope diameter.
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Wire rope shall be wound in an under-wound orientation only.
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． To compensate for uneven spooling and the decrease in line pull capacity as
the drum fills up, use as short a wire rope as practical.

Wiring Diagram
Attach the black lead firmly to the negative (–)battery terminal and red lead to
the positive (+) battery terminal. The voltage drop for the winch motor must not
exceed 10% of the nominal voltage of 12/24vdc
Warning
． The operator shall always work in compliance with the operating instructions.
． Do not Overload the winch. Overload protection should be provided.
． Not for the Transporting or lifting of personnel.
． Excessive inching should be avoided
． Don’t try to move obstructed loads and side-pull of load is not allowed
． A minimum of 5 compete wraps of rope on the drum is required at all times
Performance Data
Load mpm Amp draw Percentage Duty Cycle
kg / lb 12V 24V 12 / 24V min / 10 min
No load 7.4 5.9 30 / 15 2.5
136 / 300 6.9 5.7 55 / 19 2.3
272 / 600 6.4 5.5 75 / 25 2.0
408 / 900 5.9 5.2 95 / 36 1.8
544 / 1,200 5.5 5.0 130 / 50 1.5

Parts List
Item No. Description Part No. Qty
1 Motor 12V 882309 1
Motor 24V 882310
2 Tie bar kit 881427 2
3 Motor support rack 882311 1
4 Motor coupling 880078 1
5 Drum bushing A 880006 1
6 Drum kit 882312 1
7 Drum bushing B 880081 1
8 Gearbox support rack 882419 1
9 1
st
shaft 881221 1
10 3
rd
ring gear kit 882420 1
11 2
nd
stage carrier 880087 1
12 1
st
stage carrier 880088 1
13 Retaining ring 880089 1
14 1
st
& 2
nd
ring gear 880090 1
15 1
st
pinion kit 880091 1
16 Tap screw 881423 1
17 Gear box kit 882421 1
18 Cone brake disc kit 880094 1
19 Brake clutch base 881099 1
20 Brake cover kit 882422 1
21 Remote control 880025 1
22 Control box 12V 882313 1
Control box 24V 882314
22-1 Remote socket kit 880029 1
22-2 Control pack 12V 882315 1
Control pack 24V 882316
23 Mounting hardware 882539 1
24 Wire rope w/hook 881245 1

Hoist Assembly (GTD1200)