ProMinent multiFLEX M10 User manual

11
multiFLEX
M10 and M5
User Manual

M714_User_Master.doc
Updated Aug. 25, 2015 2

M714_User_Master.doc
Updated Aug. 25, 2015 3
CONTENTS
Safety
1. STANDARD OPERATIONS 4
1.1 What’s Happening Now
1.2 Checking & Clearing Alarms
1.3 Checking & Changing Setpoints
1.4 Calibrating Sensors
1.5 Changing Biocide Timing
1.6 Adjusting % Feeds
1.7 Userid - Passwords
2. ADDITIONAL OPERATIONS 16
2.1 Setting Biocide Prebleed-Lockout
2.2 Adjusting Boiler Blowdown Timing
2.3 Sensor Diagnostics
2.4 Control Diagnostics
2.5 System Diagnostics
3. START UP PROCEDURE 28
3.1 Read this first!
3.2 Connect Sensors
3.3 Connect Pumps, Valves, Solenoids
3.4 Verify controls
3.5 Setting Sensor Alarms
3.6 Setting Output Alarms
3.7 Verify Interlocks
3.8 Verify Blocking Relays
3.9 Selecting Special Controls
3.10 Modifying Variable Cycles
3.11 Modifying Feed Verification
3.12 Modifying Time & Date
4. ADDITIONAL INFORMATION 46
4.1 Spare Parts
4.2 Technical Support
4.3 Specifications
4.4 Keypad Navigator
4.5 Revision Log

M714_User_Master.doc
Updated Aug. 25, 2015 4
Saftey
Electrical Shock Hazard
CAUTION: The operator of this instrument is advised that if the equipment is used in a
manner not specified in this manual, the protection provided by the equipment may be
impaired.
Opening the controller enclosure with the controller plugged in, exposes the user
to AC line voltages on the lower of the two controller circuit boards.
Ground the controller AC power to the ground screw labeled and located on
the bottom, right of the aluminum backplate.
External, 120VAC plug boxes are provided with controllers installed in North
America External plug boxes are grounded to the ground screw labeled
located on the bottom, center of the aluminum backplate.
USER WARNING : CAUTION
Water Treatment Controllers operate steam and water valves and may pump
hazardous, corrosive and toxic chemicals. Opening the controller enclosure
exposes user to the risk of electrical shock at power line voltages.
Understand fully the implications of the control setpoints, interlocks and alarms
that you select. Harm to personnel and damage to equipment may result from
mis-application.
Unplug or turn OFF the AC power to the controller if you have any concerns
regarding safety or incorrect controller operation and notify supervisory staff.
YOUR CONTROLLER
Controllers are supplied in many different configurations.
The HELP section in the back of this manual contains the information for
terminating the sensors supplied with your specific controller.
The HELP section in the back of this manual depicts the installation plumbing
header showing the sensor set supplied with your specific controller.

M714_User_Master.doc
Updated Aug. 25, 2015 5
1.1 What’s Happening Now
.
Power UP, first display, current date
Key ENTER for System menu
.
Key DOWN & enter to clear all alarms
And to view detail on Sensor ‘D’, Relay ‘2’ and
‘Sys’tem Alarms
.
.
Sensors and the relays they control are grouped
.
Key ENTER on sensor for sensor ‘O’ menu
& ENTER on the relay ‘1’ relay menu
.
.
.
Sensor ‘E’ menu: Diagnostics | Alarms | Calibrate |
Configure
.
Relay ‘2’ menu: Diagnostics | Configure |
Alarms | Timed Events | Setup
.
.
The display line with the ENTER arrow
Displays Relay ‘9’ menu on ENTER
.
Sampling timing is adjusted by keying ENTER, DOWN
to Configure & ENTER
.
.
.
Sensor display current value
Relays sown ON/OFF state and run time if ON
.
Water meters show volume from midnight
.
.
.
Flowswitch ‘T’ is ON and has been on for 560.2
minutes from midnight
.
Biocide B pump is controlled by Relay #8
and is now OFF:
System:2003-10-03
S/N: M0389001
Alarms: 16:38:11
D G 2 Sys
Tower Make-up O
12800 Gal
Inhibitor Feed 1
OFF:
Tower Conduct'y E
1246 uS
Tower 1 Bleed 2
ON: 18.6min
Blr 2 Conduct'y F
5240 uS
B2 B'down Valve 9
ON: 0.4min
Corrosion Rate D
1.45 mpy
Tower Bleed meter Q
34000 Gal
Flowswitch 1 T
ON: 560.2min
Biocide B 8
OFF:

M714_User_Master.doc
Updated Aug. 25, 2015 6
1.2 Checking & Clearing Alarms 1 of 3
CHECK ALARMS
Power UP, first display
.
.
Key DOWN to Alarms & ENTER
to view detail on Sensors ‘C’ ,‘K’ & Relay ‘3’
& to clear alarms
.
.
Key DOWN to view active alarms
& ENTER
.
.
.
.
.
.
Display on no active alarms
.
.
OR
Scroll down to view all active alarms
.
.
Name of alarming Sensor
Alarm type: pH Sensor value above High alarm for a
user set time.
.
.
.
.
.
Name of alarming Water Meter
Alarm type: Low alarm checked at midnight
High meter alarm trip immediately
.
.
.
.
Name of Output control alarming
Alarm type: Feed limit timer turns OFF Pump
Day Timer may be set to limit on time/day
.
System:2003-10-03
S/N: M0389001
Alarms: 16:38:11
C K 3
Alarms:
Clear Alarms
Alarms
Alarms:
Alarms..............
No Active Alarms
Alarms:
Alarms..............
pH Sensor
Alarmed High
Alarms:
Alarms..............
Water Meter O
Alarmed Low
Alarms:
Alarms..............
Acid Pump
Limited, ON timer
or to exit

M714_User_Master.doc
Updated Aug. 25, 2015 7
1.2 Checking & Clearing Alarms 2 of 3
.
CLEAR ALARMS
Power UP, first display
.
.
Key ENTER
to view detail on Sensors ‘C’ ,‘K’ & Relay ‘3’
& to clear alarms
.
.
Key ENTER to Clear Alarms
.
.
.
.
Clear Alarms:
Resets only all active alarms
.
If you wish to end biocide events.
Prebleeds or lockouts.
OR restart special controls:
Clear the target relay alarm.
See page 3 of 3.
.
Information only display
EXIT key escapes
.
Internet HELP reference for more detail
Refer to Technical Support.
.
System:2003-10-03
S/N: M0389001
Alarms: 16:38:11
C K 3
Alarms:
Clear Alarms
Alarms
Alarms:
Clear Alarms.........
Clear All Alarms
YES
Alarms
Alarms Cleared
Key to Exit
iNet HELP# 0700

M714_User_Master.doc
Updated Aug. 25, 2015 8
1.2 Checking & Clearing Alarms 3 of 3
RESET RELAY USING CLEAR ALARMS
.
Key UP or DOWN to the output relay
& key ENTER
.
Any relay can be reset
.
This example is a Biocide pump with 16.6 minutes
of ON time remaining
.
Key DOWN to Alarms & ENTER
.
.
Key DOWN to ‘Reset Alarm & Time & ENTER
Relay 4 will turn OFF
.
Biocide feeds and prebleeds will end
If this relay is timing a biocide lockout, it will end
.
Special controls like Bleed & Feed, % Time
or Boiler Captured Sample controls will restart.
.
.
.
After you key ENTER you see the value of the relay
feed limit timer.
.
.
Key EXIT twice
& you’ll see that Relay 4 is now OFF
.
.
Relays don’t need to be ON to be reset
You may wish to restart special control
Or end the lockout of a bleed relay
Biocide A 4
ON:owes 16.6
Biocide B 5
OFF: No Control
Biocide A 4
Diagnostics
Configure
Alarms
Biocide A 4
Alarms..............
Reset Alarm & Time
YES
Biocide A 4
Alarms ............
Minutes/Actuation
120.0 minutes
Biocide A 4
OFF: No Control
Biocide B 5
OFF: No Control
then
then
to exitand

M714_User_Master.doc
Updated Aug. 25, 2015 9
1.3 Checking & Changing Setpoints
.
.
Key UP or DOWN to the output relay
& key ENTER
.
Relays follow the controlling sensor
.
.
.
Key DOWN to Configure & ENTER
.
.
.
.
.
.
Key DOWN to ‘Turn ON’ & ENTER
Select ‘Measure Volume’ for water meter controls.
Current setpoint is 1000uS
.
.
.
Use the UP & DOWN keys to adjust the setpoint
RIGHT moves the cursor across the screen
.
EXIT abandons adjusting the setpoint
.
.
.
.
You can adjust ON or OFF setpoints or both
.
.
Key ENTER to adjust or UP – DOWN to view current
settings
.
.
.
.
.
Turn OFF > Turn ON not allowed with a Rising
Setpoint control
.
.
.
Tower Conduct'vty E
986 uS
Bleed Valve 2
OFF: Setpoints
Bleed Valve 2
Diagnostics
Configure
Alarms
Bleed Valve 2
Configure...........
Turn ON
1000 uS
Editing Value
Turn ON ............
1150 uS
Executes, Exits
--
Bleed Valve 2
Configure...........
Turn OFF
980 uS
Editing Value
Turn OFF............
1130 uS
Executes, Exits
--
then
then
then
then
then

M714_User_Master.doc
Updated Aug. 25, 2015 10
1.4 Calibrating Sensors 1 of 2
SENSORS
.
Key ENTER at selected sensor
.
.
.
.
.
.
.
Key DOWN to Calibrate & ENTER
.
.
.
.
.
.
Key ENTER to change sensor value
OR
DOWN & ENTER to Reset to Factory option
.
.
.
Use the UP & DOWN keys to adjust the value
RIGHT moves the cursor across the screen
.
EXIT abandons calibrating
.
.
If the calibration succeeds,
you’ll return to the sensor value display
.
If the sensor is outside of calibration limits
You’ll view the override option
.
.
Key ENTER then UP or DOWN to override
.
.
If you key DOWN, you’ll have the
Reset to Factory option
.
Key ENTER then UP or DOWN to Reset
.
Tower Conduct'vty E
986 uS
Bleed Valve 2
OFF: Setpoints
Tower Conduct'vty E
Diagnostics
Alarms
Calibrate
Tower Conduct'vty E
Calibrate...........
Enter Current Value
986 uS
Editing Value:
Enter Current Valu..
996 uS
Executes, Exits
--
Tower Conduct'vty E
Calibrate...........
Sensor fault
Override warning
Tower Conduct'vty E
Calibrate...........
Reset to Factory
NO
then
then
then
then
then

M714_User_Master.doc
Updated Aug. 25, 2015 11
1.4 Calibrating Sensors 2 of 2
CONTACT HEAD & TURBINE METERS
.
Key ENTER at selected water meter
.
.
.
.
.
.
.
Key DOWN to Calibrate & ENTER
.
.
.
.
.
.
Key ENTER to change value
OR
DOWN & ENTER to Reset to Factory option
.
.
.
Use the UP & DOWN keys to adjust the value
RIGHT moves the cursor across the screen
.
EXIT abandons calibrating
.
.
If the calibration succeeds,
you’ll return to the sensor value display
.
Turbine and Paddlewheel meters
use pulses/unit volume as calibration value
.
.
.
.
If you key DOWN, you’ll have the
Reset to Factory option
.
Key ENTER then UP or DOWN to Reset
Setting Volume per Contact OR ‘K’ Factor to 100
Make-up meter O
23400 gal
Inhibitor Pump 1
OFF: Setpoints
Make-up meter O
Diagnostics
Alarms
Calibrate
Make-up meter O
Calibrate...........
Volume per Contact
100 gal
Editing Value:
Volume per Contact..
200 gal
Executes, Exits
--
Editing Value:
'K' Factor..........
321.5 gal
Executes, Exits
Make-up meter O
Calibrate...........
Reset to Factory
NO
then
then
then
then
or
or

M714_User_Master.doc
Updated Aug. 25, 2015 12
1.5 Changing Biocide Timing 1 of 2
.
MODIFY EXISTING EVENT, REVIEW EVENTS
.
Key ENTER at selected chemical pump
This one’s powered by Relay No.5
.
.
.
.
.
.
Key DOWN to Timed Events & ENTER
.
.
.
.
.
.
This Biodispersant has 8 existing events
See Page 2 for Add an Event
.
.
.
.
If there are ‘0’ events then the Edit an Event
option does not exist
.
.
ENTER to select the Event you wish to edit
.
.
Key UP DOWN to Select one of 28 events
OR
Review existing timed events
.
Day = 1 to 28 for 4 week feed cycles
Day = 1 to 7 on weekly feed cycles
.
.
.
Key RIGHT to select the field you wish to modify
.
Key UP DOWN to modify the field
ENTER to update.
.
Biocide A 4
ON: 36.5 min
Biodispersant 5
OFF: Setpoints
Biodispersant 5
Configure
Alarms
Timed Events
Biodispersant 5
Timed Events........
Add an Event
YES Events,8
Select one:
Day Start ON min...
12 04:30 45
Executes, Exits
then
then
Biodispersant 5
Timed Events........
Edit an Event
YES
then
Edit an Event:
Day Start ON min...
12 06:15 119
Executes, Exits
--

M714_User_Master.doc
Updated Aug. 25, 2015 13
1.5 Changing Biocide Timing 2 of 2
.
ADD AN EVENT OR EVENTS
.
Key ENTER at selected chemical pump
.
Key DOWN to Timed Events & ENTER
.
.
.
Key RIGHT to select the field you wish to modify
.
Key UP DOWN to modify the field
ENTER to update.
.
.
Key UP DOWN to select ONCE | WEEKLY
| ALTERNATE WEEKS
.
7 Day Cycles select one of ONCE | DAILY
| ALTERNATE DAYS
1 Day Cycles select one of ONCE | HOURLY
| ALTERNATE HOURS
.
.
In this example, we added weekly events
Increasing the total events from 8 to 12.
.
.
.
Keying UP DOWN @ Add an Event
Displays the Delete all Events option
.
.
Key ENTER to remove all events
Biodispersant 5
Timed Events........
Add an Event
YES Events,8
Add an Event:
Day Start ON min...
6 14:30 15
Executes, Exits
Select one:
Event frequency.....
Once
Executes, Exits
Biodispersant 5
Timed Events........
Add an Event
YES Events,12
--
Biodispersant 5
Timed Events........
Delete all Events
YES
then
then

M714_User_Master.doc
Updated Aug. 25, 2015 14
1.6 Adjusting % Feeds 1 of 2
.
ADJUST BASE FEED
Key UP or DOWN to the pump control
& key ENTER
.
.
.
.
.
Key DOWN to Configure & ENTER
.
.
.
.
.
.
Key DOWN to Special Control & ENTER
.
Key enter to View or change existing control
.
Percentage Time turns ON for user set %
every 5 minutes
.
.
.
Key ENTER to view adjust current %
.
.
.
.
.
Percentage Time is set to 28%
Pump runs for 84 seconds every 5 minutes
.
Key ENTER to modify
.
.
.
.
Key UP DOWN & RIGHT to modify
then key ENTER
.
31% is 93 sec. every 5 minutes
.
Tower 1 Inhibitor 6
ON: 6.2 min
Tower 2 Inhibitor 8
OFF: No Control
Tower 1 Inhibitor 6
Diagnostics
Configure
Alarms
Tower 1 Inhibitor 6
Configure ..........
Special Control
Percentage Time
then
then
Tower 1 Inhibitor 6
Special Control.....
Percentage Time
Executes, Exits
Editing Value:
% ON Time...........
31%
Executes, Exits
--
Tower 1 Inhibitor 6
Percentage Time.....
% ON Time
28%
then

M714_User_Master.doc
Updated Aug. 25, 2015 15
1.6 Adjusting % Feeds 2 of 2
.
ADJUST % BLEED FEEDS
.
.
Key UP or DOWN to the pump control
& key ENTER
.
.
.
.
Key DOWN to Configure & ENTER
.
.
.
.
.
.
Key DOWN to Special Control & ENTER
.
Key enter to View or change existing control
.
.
Key DOWN if you wish to switch from
BLEED & FEED
to
BLEED THEN FEED
.
.
.
Key DOWN to % of Time & ENTER
.
.
.
Percentage Time is set to 54%
Pump runs for 162 seconds every 5 minutes
.
Key ENTER to modify
.
.
.
Key UP DOWN & RIGHT to modify
then key ENTER
.
49% is 147 sec. every 5 minutes
.
Tower 1 Inhibitor 6
ON: 6.2 min
Tower 2 Inhibitor 8
OFF: No Control
Tower 2 Inhibitor 8
Diagnostics
Configure
Alarms
Tower 1 Inhibitor 6
Configure ..........
Special Control
Bleed & Feed
then
then
Tower 1 Inhibitor 6
Special Control.....
Bleed & Feed
Executes, Exits
Editing Value:
% of Time...........
49%
Executes, Exits
--
Tower 1 Inhibitor 6
Bleed & Feed........
% of Time
54 %
then
then then

M714_User_Master.doc
Updated Aug. 25, 2015 16
1.7 Userid – Passwords
.
IGNORE IF PASSWORDS NOT ‘ON’
IN YOUR CONTROLLER
.
‘YES’ appears if passwords are ON’
Your present USERID also displays.
.
.
.
If ‘YES’ Key ENTER
& key in your password.
.
.
Key an incorrect password to log off.
Auto-logoff occurs 30 minutes after the last keystroke.
.
.
If you keyed a correct password,
you’ll see this display
.
.
.
If your password is incorrect,
you’ll still be the ‘public’ user
.
.
If you require the ADMIN password,
you’ll see this display when you are already
logged in under another userid
.
.
If you are any user but ‘public’
& you key DOWN @ ‘Login Required’
you can adjust your password
.
.
.
.
Keep your password simple
If you are using the keypad
.
.
System:
Passwords...........
Login Required
YES,public
Editing Value:
Key Password......
G
Executes, Exits
System:
Time & Date
LAN Setup
Passwords
System:
Passwords...........
Login Required
YES, public
System:
New Password
XK
Executes, Exits
--
System:
Passwords........
New Password
YES
--
then
then

M714_User_Master.doc
Updated Aug. 25, 2015 17
2.1 Setting Biocide Prebleed-Lockout 1 of 2
.
.
Key UP or DOWN to the biocide pump control
& key ENTER
.
.
.
.
.
.
Key DOWN to Configure & ENTER
.
.
.
.
Key DOWN to Special Control & ENTER
.
If not set to Prebleed-Lockout, key UP DOWN
.
.
Key ENTER to adjust Prebleed-Lockout parameters
.
.
‘Bleed Relay’ prebleeds before each biocide feed
and is locked-out after each feed event
.
Key ENTER to modify
.
.
.
.
‘Lockout Time’ turns OFF the bleed relay
during biocide kill time
.
Key ENTER to modify
.
.
.
‘Prebleed Time’ turns ON the bleed relay
reducing the tower conductivity before
a biocide feed event
.
Key ENTER to modify
.
Biocide A 3
OFF: No Control
Biocide B 4
OFF: No Control
Biocide A 3
Diagnostics
Configure
Alarms
Biocide A 3
Configure ..........
Special Control
Prebleed-Lockout
then
Biocide A 3
Prebleed-Lockout----
Bleed Relay
Tower 1 Bleed
Biocide A 3
Prebleed-Lockout----
Prebleed time
30.0 minutes
Biocide A 3
Prebleed-Lockout----
Lockout Time
120.0 Minutes
then then
Continued on Page 2

M714_User_Master.doc
Updated Aug. 25, 2015 18
2.1 Setting Biocide Prebleed-Lockout 2 of 2
.
You can ‘Prebleed’ until this sensor measures
the conductivity that you set
.
Key ENTER to modify
.
.
This is the ‘Prebleed’ conductivity target
.
‘Prebleed’ ends at this conductivity
OR at the end of ‘Prebleed Time’
.
Key ENTER to modify
Set high to control on ‘Prebleed Time’ only
.
.
.
All Prebleed-Lockout parameters are modified
by ENTER when the parameter is displayed
.
.
.
.
.
.
Key UP DOWN & RIGHT to modify
then key ENTER
.
.
.
.
.
.
Bleed solenoid or valve now turns ON
For 45 minutes before each feed event
on Biocide A, powered by Relay No.3
.
.
Biocide A 3
Prebleed-Lockout----
Prebleed Sensor
Tower Conduct'ty
Biocide A 3
Prebleed-Lockout----
Prebleed Value
750.0 uS
Biocide A 3
Prebleed-Lockout----
Prebleed time
30.0 minutes
then
Editing Value:
Prebleed Time.......
45.0 minutes
Executes, Exits
--
Biocide A 3
Prebleed-Lockout----
Prebleed time
45.0 minutes
Typical: Modify Bleed time

M714_User_Master.doc
Updated Aug. 25, 2015 19
2.2 Adjusting Boiler Blowdown Timing 1 of 2
.
Key UP or DOWN to the boiler blowdown control
& key ENTER
.
This example is using Relay No.2
.
It’s been ON for 1.2 minutes
either Blowing down OR Sampling
.
.
.
Key DOWN to Configure & ENTER
.
.
.
.
.
Key DOWN to Special Control & ENTER
.
.
Key ENTER twice to view or adjust timing
.
.
‘Sampling’ opens the blowdown valve so the
conductivity sensor gets a new sample.
.
Key ENTER to modify
.
.
.
.
‘Measure’ cools the sample at the conductivity sensor.
At the end of ‘Measure’ conductivity is compared
to the ON – OFF setpoints.
.
Key ENTER to modify
.
.
.
If the conductivity is above the TURN ON setpoint,
the valve opens for the Blowdown Time
.
Key ENTER to modify
.
Boiler 1 Cond. E
2546 uS
B1 Blowdown 2
ON: 1.2 minutes
B1 Blowdown 2
Diagnostics
Configure
Alarms
B1 Blowdown 2
Configure ..........
Special Control
Captured Sample
then
B1 Blowdown 2
Captured Sample-----
Sampling Time
30 seconds
B1 Blowdown 2
Captured Sample-----
Blowdown Time
60 seconds
B1 Blowdown 2
Captured Sample-----
Measure Time
60 seconds
then then
Continued on Page 2

M714_User_Master.doc
Updated Aug. 25, 2015 20
2.2 Adjusting Boiler Blowdown Timing 2 of 2
If the measured conductivity is below
the TURN OFF setpoint,
the next Sample occurs after the ‘Re-Sample delay’
.
If the measured conductivity is above
the TURN OFF setpoint,
Blowdown Time’s are followed by Measure Times
as the boiler conductivity falls.
.
Key ENTER to modify
.
If your installation does not include
a Fail-to-Sample sensor
‘none’ will be displayed
.
.
.
Key UP DOWN to Blowdown Time & ENTER
.
Key ENTER to adjust timing
.
.
.
.
.
Key UP DOWN & RIGHT to modify
then key ENTER
.
.
.
We’ve increased the Blowdown Time
from 60 to 90 seconds
.
Sampling Time, Measure Time and
Re-sample delay are adjusted
using the same key sequence
B1 Blowdown 2
Captured Sample-----
Re-sample delay
45 minutes
B1 Blowdown 2
Captured Sample-----
Fail-to-Sample
B1 Fail-to-Sample
B1 Blowdown 2
Captured Sample-----
Blowdown Time
60 seconds
then
Editing Value:
Blowdown Time.......
90.0 seconds
Executes, Exits
--
B1 Blowdown 2
Captured Sample-----
Blowdown Time
90 seconds
Typical: Modify Blowdown time