ProMinent DULCO flex Control - DFXa User manual

Peristaltic Metering Pump
DULCOFLEX DFXa
www.prominent.com
Quick Start Guide
EN | DE | FR
Peristaltic Metering Pump DULCOFLEX DFXa.............2
Schlauchdosierpumpe DULCOFLEX DFXa................19
Pompe Doseuse Péristaltique DULCOFLEX DFXa.....36

2
2
This document does not replace the original operating
instructions. To operate the pump safely and completely,
read the operating instructions carefully.
You can find the original operating instructions in the
available languages on the product page under
Downloads:
http://www.prominent.com/en/dfxa
Content
Personnel Requirements
The mounting and installation of the pump should only
be carried out by qualified, trained personnel.
EN
Info:Die deutsche Version des Quick Start Guides
finden Sie auf Seite 19. I For the German version please
go to page 19.
Content
Service and Spare Parts ..................................... 3
Scope of Delivery................................................ 4
Safety................................................................. 5
Overview ............................................................ 6
Technical Data.................................................... 7
Mounting............................................................ 8
Install Electrically................................................. 9
Start-up............................................................ 11
Install Hydraulically............................................ 12
Start-up............................................................ 17

32
Service and Spare Parts
EN
To order service and spare parts, please visit our
Service Page on www.prominent.com or contact
your local sales representative.
3

4
Check the scope of delivery:
Dosing pump with power cable
Product-specific operating instructions
Connection kit
Accessories according to the
identity code
Pump tube
Rotor half
Grease
Optional accessories for your pump can
be found in the ProMinent WebShop* or
ordered from your local sales person.
Screws for the mounting holes are not
included in the scope of delivery.
Use screws with diameter < 4.5 mm.
* The WebShop is only available in
selected countries. Please check your local
ProMinent website to see if there
is one available in your country.
Scope of Delivery
EN
Operating
Instruction
Nameplate
Typ
SERNR./TN.
EL.Anschluss
Dosierleistung

5
Safety
WARNING!
Danger to life from electric shock
Regularly check the power supply cable for damage
and wear.
If there is visible damage to the pump or power sup-
ply cable, do not switch on the pump and secure it
against being switched on again.
Disconnect the device from the power supply before
working on the pump.
Let damaged cables replace by qualified personnel.
Only use original spare cables.
CAUTION!
Uncontrolled start of the dosing process
The pump can start the dosing process in an uncontrol-
led manner when connected to the mains voltage.
Equip the pump with an emergency stop switch in the
power line.
Pay attention to error messages during commissioning.
Depressurize the hydraulic parts before carrying out
any work on the pump.
NOTICE
Material damage due to burst hydraulic parts
If the maximum permissible operating pressure is exceeded,
hydraulic parts may burst.
Open the hydraulic side before operating the pump.
Install an overflow valve in the discharge line.
During operation, pay attention to the operating pressure
indications on the display.
NOTICE
Material damage due to the use of a medium that is
unsuitable for the tube
The use of a dosing medium that is unsuitable for the pump
tube can damage the wetted parts of the pump.
Check whether the tube you are using is suitable for your
medium. Observe the chemical resistance list.
After finishing operation, check all hose and pressure lines
and their connections for damage.
Let any damage that may have occurred repaire by the
maintenance personnel.
EN
Read the "Safety" chapter in the operating instructions for the pump and the safety and warning notes in the safety data
sheet for the dosing medium used.
ProMinent Chemical Resistance List

1 LC Display
2 Status bar
3 Main display
4 Secondary display
5 [Back] key
6 Clickwheel
7 [STOP/START] key
8 [Menu] key
9 [Priming] key
DULCOFLEX DFXa
XXXX cp
XX.X L/h
1
2
3
4
8
9
10 11 12
Typ
SERNR./TN.
EL.Anschluss
Dosierleistung
6
1 Control unit
(with cover flap)
2 Sockets and relays
3 Drive unit
4 Liquid end
5 Nameplate
6 Mounting holes
7 Connection thread tube
8 Star-shapes screw
9 Bearing cover
10 Thread for tube rupture
sensor
Overview
EN
Fault indicator [10] Fault message
Warning indicator [11] Warning message
Operating indicator [12] Pump is ready for operation.
LED flashes with each revolution.
At less than 30 revolutions it
flashes once a second.
LED Indicators
5
6
7
Control unit
Note: The appearance may differ
depending on the liquid end.
1
3
6
8
8
9
8
7
8
7
2
5
4
10

1 LC Display
2 Status bar
3 Main display
4 Secondary display
5 [Back] key
6 Clickwheel
7 [STOP/START] key
8 [Menu] key
9 [Priming] key
DULCOFLEX DFXa
XXXX cp
XX.X L/h
7
Technical Data
< 70 dB (LpA)
IP 66
max. 2,000 m (NN)
max. 95% (rel.)
%
0 … 45 °C
80 °C
(max. 5 min)
EN
NOTICE
When selecting the dosing medium,
observe the resistance of the mate-
rials in contact with the medium.
ProMinent Chemical Resistance List
5 … 45 °C (TPV, PUR, SEBS)

≥ 80 mm
2 m*
≥ 10 cm
8
Observe the following mounting
instructions:
Access to the dosing head is neces-
sary for changing the tube. Therefore,
ensure sufficient space around the
pump, at least ≥ 80 mm.
Mount Pump
To attach the pump to the ground,
screw the pump to the mounting holes
provided on both sides using a screw
with a diameter < 4.5 mm.
Mounting
* available in other versions and lengths
EN
100 – 230 V ±10 %
50/60 Hz
NOTICE
To be able to change the tube,
mount the pump free-standing.

9
Install Electrically
1 Config I/O socket
2 Tube rupture indicator
3 External control
4 Metering monitor (no function)
5 Level switch
6 Slot for accessory
(e. g. fault indicating relay)
6
100 – 230 V ±10 %
50/60 Hz
4
5
3
2
1
EN
For detailed information on further
accessories on sockets or the relay,
please refer to the operating instructions.
3
2
1
4
4
3
2
1
2
4
5
31
3
2
1
Tube rapture
indicator
1brown Voltage (5 V)
2 white not assigned
3 blue Sensor signal
4black GND
"Config I/O" socket
1brown Config I/O 1
2 white Config I/O 2
3 blue Config I/O 3
4black GND
External control
1brown Pause
2 white External contact
3 blue mA input
4black GND
5grey Auxiliary
Level switch
1black GND
2 blue Pre-warning
3brown Limit stop

D
A
BC
10
2
1
4
Example: Fault indicating relay (EU version)
1 white NO
2 green NC
4 brown C
EN
For detailed information on other
relays, please refer to the operating
instructions.
Install Electrically
Retrofit of Relay

XXXX cp
XX.X L/h Xxxxx
Language
Settings
Information
Menue
Xxxxx
Language
Settings
Information
Menue
English
Language
English
Language
11
Start-up
Set language
1 2 3 4 5
EN

B
B
B
B
A
Tube service
Menue
Tube service
Menue
Yes
No
Go to change position?
A
A
B
Please Wait...
Tube change - Step 1
Please remove cover and
take out the Rotor!
Tube change - Step 1
Please remove cover and
take out the Rotor!
1 42 3
5 6
Grease the tube. Wait until the next instruction.
Attention! Contrary to
the instruction displayed
in the operating menu,
do not remove the rotor
during initial installation!
The second rotor half is
supplied separately.
The rotor half that must
never be removed is
marked with .
12
Install Hydraulically
EN

7 8
9 10
Tube change - Step 2
Please change the tube!
Tube change - Step 2
Please change the tube!
Please Wait...
Please Wait...
Tube change - Step 3
Insert rotor again!
Tube change - Step 3
Insert rotor again!
Wait until the next instruction.
Wait until the next instruction.
13
Install Hydraulically
EN

11 12 13
14 15 16
Tube change - Step 4
Install Cover again!
Tube change - Step 4
Install Cover again!
Yes
No
Run in tube?
A
A
B
Estimated lifetime
+16707h
Revolutions:
3000 x 1000
Last service
7
Tube change finished
Reset interval now!
Tube change interval Tube change - Finished
Finished!
Adjust the maintenance interval.
14
Install Hydraulically
EN

1 Hose*
2 Union nut
3 Clamping ring
4 Tube nozzle
5 O-ring or flat seal
6 Tube connection
7 Tube connection
* On the pressure side use a
pressure-resistant hose.
Version plastic
For detailed information on
valve variations, please refer
to the operating instructions.
3
1
2
45
6
7
15 EN
Install Hydraulically
CAUTION!
Danger from dosing
medium splashing
around
Improper installation may
cause dosing medium
to leak.
Always wear safe-
ty equipment like
glasses, gloves and
chemical overall
when working on the
hydraulic.

16
Install Hydraulically
EN
E
F
G
H
D
C
A
B

Calibrate Pump
Run the pump 200 revolutions
before calibration.
Perform the calibration from the
suction side.
XXXX cp
XX.X L/h
1 2 3 4
5
Xxxxx
Language
Settings
Information
Menue
Xxxxx
Language
Settings
Information
Menue
Xxxxx
Calibrate
Concentration
Xxxxx
Settings
Xxxxx
Calibrate
Concentration
Xxxxx
Settings
Calibrate
Calibr. factor
Calibrate
6
Calibrate
Calibr. factor
Calibrate
7 8
Start calibration
PUSH
Calib. factor: 100.0 %
17 EN
Start-up

9 10
Calibrate . . .
Calibration rev.:
100
Calibration ended
Enter calib. volume!
30 L
Revolutions: 100
Calibration ended
Enter calib. volume!
30 L
30 L
Revolutions: 100
Calibration ended
Enter calib. volume!
30 L
Revolutions: 100
Calibration result
Calib. factor:
98.1 %
Calibrate
Calibr. factor
Calibrate
11 12
13 Make Settings
You can access the other settings for your
pump via the main menu, e. g.
Operating mode
Dosing direction
Priming time
For detailed information on the
settings of your pump, please
refer to the operating instructions.
Wait until at least 100 revolutions have been made.
18EN
Start-up

19 DE
Dieses Dokument ersetzt nicht die Originalbetriebsanlei-
tung. Um die Pumpe sicher und vollumfänglich bedienen
zu können, lesen Sie die Betriebsanleitung vollständig.
Sie finden die Originalbetriebsanleitung in den verfügba-
ren Sprachen auf der Produktseite unter Downloads:
http://www.prominent.com/dfxa
Inhalt
Anforderungen an das Personal
Die Montage und Installation der Pumpe sollte nur durch
qualifiziertes, ausgebildetes Fachpersonal
erfolgen.
Inhalt
Service und Ersatzteile................................ 20
Lieferumfang .............................................. 21
Sicherheit ................................................... 22
Übersicht.................................................... 23
Technische Daten ....................................... 24
Montage..................................................... 25
Elektrisch installieren................................... 26
Inbetriebnahme .......................................... 28
Hydraulisch installieren ............................... 29
Inbetriebnahme .......................................... 34

20DE
Im ProMinent WebShop erhalten Sie Ersatzteile sowie verfügbares Zubehör für
Ihre Pumpe.
Damit wir den Gerätetyp und die Werkstoffvariante eindeutig identifizieren
können, halten Sie bei einer Bestellung oder telefonischen Kontaktaufnahme
immer den Identcode und die Seriennummer Ihres Gerätes bereit. Diese An-
gaben finden Sie auf dem Typenschild oder im Menü unter „Einstellungen >
Informationen“.
Ersatzteilset aus
dem ProMinent
WebShop
Service und Ersatzteile