ProMinent EXtronic EXBa User manual

ProMinent®
Operating Instructions
Metering Pump ProMinent EXtronic®EXBa
Type identification plate
Please carefully read through these operating instructions in full! Do not discard!
Damaged caused by incorrect operation will invalidate the guarantee!
Part No. 981700 ProMinent Dosiertechnik GmbH • 69123 Heidelberg • Germany BA EX 011 05/05 GB

ProMinent®

ProMinent®
1
2
3
4
5
6
7
8
9
12
14
15
13
11
16
10
17
View of Metering Pump
View of Metering Pump

ProMinent®
Description of Functional Elements
1 Drive unit with electronic control and solenoid
2 Delivery connection
3 End ring
4 Liquid end
5 Vent valve
(only on types 1000 - 0417 NP and PP, refer to identity code on Page 4)
6 Socket for bypass hose
(only on types 1000 - 0417 NP and PP, refer to identity code on Page 4)
7 Intake connection
8 Type identification plate
9 Lamp for operation/pulse indication
10 Inspection window
11 External connection
12 Power connection
13 Power switch
14 Control for stroke length
15 Locking lever
16 Control for stroke rate
17 Transparent cover
Description of Functional Elements

ProMinent®
Imprint:
Operating Instructions for Metering Pump ProMinent EXtronic®EXBa
© ProMinent Dosiertechnik GmbH, 1995
ProMinent Dosiertechnik GmbH
Im Schuhmachergewann 5-11
69123 Heidelberg
P.O. Box 101760
69007 Heidelberg
Germany
[email protected]
www.prominent.com
Subject to technical modifications.
Imprint

ProMinent®
Notes for User
These operating instructions contain product descriptions in straight text
• Itemisations
➤Instructions
and safety notes identified with pictograms:
WARNING!
There is a danger to life and limb or a risk of serious injury if the notes on safety are
disregarded!
CAUTION!
There is a risk of injury and damage to property if the notes on safety are disregarded!
ATTENTION!
There is a risk of damage to property if the notes on safety are disregarded!
NOTICE!
Notes on disposal.
IMPORTANT!
Notes on working procedures.
Notes for User

ProMinent®
The corresponding BVS declarations of conformity will be supplied with the product.
Contents
Contents
Metering Pump Applications
1 Safety ................................................................................................................................................................................. 1
1.1 Notes on Safety .............................................................................................................................................. 1
1.2 Reference Guidelines/Standards ..................................................................................................... 2
1.3 Tests and Approvals ................................................................................................................................... 2
EC-Declaration of Conformity ........................................................................................................... 3
2 Design and Function ........................................................................................................................................... 4
3 Technical Data ........................................................................................................................................................... 5
3.1 Identity Code .................................................................................................................................................... 5
3.2 Dimensions and Weights ........................................................................................................................ 6
3.3 Capacity Data .................................................................................................................................................. 7
3.4 Accuracies .......................................................................................................................................................... 8
3.5 Material Specifications ............................................................................................................................. 8
3.6 Electrical Data.................................................................................................................................................. 8
3.7 Mechanical Data of Cables Used .................................................................................................... 9
3.8 Ambient Conditions..................................................................................................................................... 9
4 Unpacking ..................................................................................................................................................................... 10
5 Mounting and Installation............................................................................................................................... 10
5.1 Installing Metering Pump ........................................................................................................................ 10
5.2 Installing Hose Lines .................................................................................................................................. 10
5.2.1 Installing the Intake Line ........................................................................................................ 12
5.2.2 Installing the Delivery Line.................................................................................................... 12
5.2.3 Installing the Bypass Vent Line ......................................................................................... 12
5.3 Installation Examples, Mechanical/Hydraulic ........................................................................ 13
5.4 Electrical Installation .................................................................................................................................. 15
5.5 Installation Examples, Electrical ....................................................................................................... 16
5.6 Notes on intrinsically safe installation in the USA .............................................................. 19
6 Operation ....................................................................................................................................................................... 20
6.1 Start-up ................................................................................................................................................................. 20
6.2 Determining the Delivery Capacity ................................................................................................. 21
6.3 Nomograms ....................................................................................................................................................... 22
6.4 Setting the Delivery Capacity .............................................................................................................. 29
7 Maintenance................................................................................................................................................................ 30
8 Repairs ............................................................................................................................................................................. 30
9 Malfunctions ............................................................................................................................................................... 31
9.1 Operation/Pulse Indicator does not Light, no Stroke Movement .......................... 31
9.2 Pump Intake no Longer Operable ................................................................................................... 31
9.3 Despite Full Stroke Movement and Venting ............................................................................ 31
9.4 Liquid Emerges from End Ring .......................................................................................................... 31
10 Used Part Disposal ............................................................................................................................................... 33
Annex
Installation data..................................................................................................................................................................... 34
Guarantee Claim .................................................................................................................................................................. 35
Declaration of complete safety ................................................................................................................................36

ProMinent®
Metering Pump Applications
Metering Pump Applications
The ProMinent EXtronic®EXBa is an electronically controlled, explosion-proof diaphragm
metering pump with a short-stroke solenoid.
The pump is used for metering liquid media:
• In hazardous locations,
zone I of Explosion Group II C (EXBaE and EXBaS) corresponding to EN guidelines
• For firedamp-proof mining applications,
Explosion Group I (EXBaS) corresponding to EN guidelines
• In hazardous locations Class I, Div. 1, Group B, C and D in accordance with FM and CSA
guidelines
Liquid ends made of various materials cover virtually all applications:
• Polypropylene (PP)
• PVC
• Acrylic
• PTFE-Teflon®
• Stainless steel
Self-venting liquid ends made of Acrylic or PVC are available for metering gas-emitting media.
The ”SB“ version of the liquid end is recommended for combustible media while the ”TX“
version is recommended for combustible and also very aggressive media.
ATTENTION!
The pump is not designed to meter gaseous media as well as solids.
Versions are available for various voltages and frequencies:
230 V, 115 V, 500 V, 100 V and 200 V;
50/60 Hz.
The ProMinent EXtronic®EXBa is a continuation of the former EXtronic series:
The external dimensions and securing holes are identical and the hydraulic accessories of these
series can be used. The liquid ends are compatible with the other diaphragm metering pumps
with the exception of the ”SB“ and the ”TX“ version (refer to identity code, Page 4).
Liquid media
Voltages
Compatibility
Gas-emitting media
Combustible media

ProMinent® ProMinent®Page 1
Safety
1 Safety
1.1 Notes on Safety
WARNING!
• Immediately switch off the pump in the case of emergency!
Use the pump power switch or an emergency stop switch in your working environment!
• Pumps for radioactive medium must not be shipped!
• When using the metering pump to meter combustible media, observe the regulations
concerning transport and storage of combustible liquids (Ex Vo, Vb F)!
• Observe the ”Ordinance governing electrical installations in explosion-proof rooms“ (Elex V)
and DIN VDE 0165 or 0118 ”Installing electrical equipment in hazardous locations“ when
installing the metering pump!
• The permissible values in accordance with DIN EN 50020 must be maintained for installation
of control types 4, 5, 6 „intrinsically safe“.
• Observe applicable national regulations for installation abroad.
• The specifications in accordance with Drawing 13_10-200_97_00-44 must be complied with
for installation of control types 4, 5, 6 „intrinsically safe“ in the USA.
CAUTION!
• Pumps must be accessible at all times to facilitate operation and maintenance.
Do not obstruct or block access routes!
• Only specially trained and authorized persons are permitted to maintain and repair metering
pumps and their peripheral equipment!
• Always depressurize the liquid end first before carrying out any work on the pump!
• If hazardous or unknown metering media are used, discharge and flush the liquid end before
carrying out any work on the pump!
• Observe the safety data sheets of the metering liquids!
• Always wear protective clothing (goggles, gloves) when handling hazardous or unknown
liquids! This applies in particular to working on the liquid end!
• Assembly of ProMinent ® metering pumps with parts not tested and approved by ProMinent
is prohibited and can result in damage to persons and property, for which no liability will be
accepted!
ATTENTION!
• Adjust the stroke length only with the pump running when the load on the stroke length
setting pin is relieved temporarily!
Release the lock before adjusting the stroke length!
• Only use clamping rings and hose sockets suitable for the relevant hose diameter as well as
genuine ProMinent hoses with the specified hose dimensions and wall thickness, otherwise
the stability of the connection cannot be guaranteed!
IMPORTANT!
• Avoid reducing the hose sizes!
• Use the next higher pipe cross-section or a pulsation damper for long hose lines and media
with higher viscosity!

ProMinent® ProMinent®
Page 2
Safety
Country Type/ Explosion Type of explosion Approval department/
Version protection protection Test No.
Europe, EG EXBaE EEx „d“ Gr. IIC EEx d IIC T6 DMT-BVS/95.D.2021
Europe, EG EXBaE, EEx „d, i“ Gr. IIC EEx d (i,a) IIC T6 DMT-BVS/95.D.2021 X
intrinsically
safe
Europe, EG EXBaS EEx „d“ Gr. I EEx d I DMT-BVS/94.C.1095 X
Europe, EG EXBaS EEx „d“ Gr. IIC EEx d IIC T6 DMT-BVS/94.C.2055
USA EXBaE flameproof Class l, Div.1, FMRC/J.I.1B1A1.AE
Group B, C and D
USA EXBaE i.s. safe Class l, Div.1, FMRC/J.I.4D6A0.AX
intrinsically
safe Group A, B, C and D
Canada EXBaE flameproof Class l, Div.1, CSA./LR 111554
Group B, C and D
Australia EXBaE Ex „d“ EEx d IIC T6 LOSC/AUS EX 3535
IP65 Classe I Zone 1
1.2 Reference Guidelines/Standards
EC Machinery Guideline (89/392/EEC) subsequently 93/44 EEC
EC Low Voltage Guidelines (73/23/EEC)
EC EMC Guidelines (89/336/EEC) subsequently 92/31 EEC
Explosion protection:
Pressure-proof encapsulation and intrinsic safety (option) in accordance
with EN 50014, 50018, 50020
Electrotechnical safety:
FMR, Class No. 3600ff (”FM“ version) flameproof and intrinsically safe
C.S.A 22.2 No. 30 (”CSA“ version) flameproof
EN 60335-1 corresponds to IEC 335-1
EN 60335-2-41 corresponds to IEC 335-2-41
Electromagnetic compatibility (EMC):
Emitted interference EN 50081-1, EN 50081-2
Interference immunity EN 50082-1, EN 50082-2
Electrotechnical safety:
Safety of electrical devices,
in accordance with DIN VDE 0700 Part 1 corresponds to EN 60335-1 and IEC 335-1
DIN VDE 0700 Part 41, corresponds to EN 60335-2-41 and IEC 335-2-41
Creepage distances and clearances, in accordance with VDE 0110
Interference suppression:
Protection class B, in accordance with DIN VDE 0871
Shock-hazard and moisture protection IP 65
in accordance with DIN 0470 from 11/92, corresponds to EN 60529 (1991) and IEC 529 (1989)
1.3 Tests and Approvals
You will find the Conformity Certificates of DMT Gesellschaft für Forschung und Prüfung mbH
(DMT Research and Test) Division for Safety of Electrical Equipment, Mining Testing for all
Voltages in the Annex.
International standards
German standards
Explosion protection
EC Guidelines

ProMinent® ProMinent®Page 3
Safety

ProMinent® ProMinent®
Page 4
Design and Function
2 Design and Function
You will find the view of the metering pump and the description of the function units on the fold-
out page of the cover.
The metering pump ProMinent EXtronic®consists of the main components
With electronic control and solenoid,
power connection (10)
and external/analog connection (11);
End ring (3) with diaphragm which is stabilised by a steel core.
Liquid end (4) with delivery connection (2) and intake connection (7),
on types 1000-0417 NP and PP with bypass hose socket (6) and vent valve (5);
With lamp for operation/pulse indication (9),
power switch (13),
control knob for stroke length (14) with inspection window (10),
locking lever (15),
control knob for stroke frequency (rate) (16) and transparent cover (17).
Metering is based on the pulse burst principle:
A pulse produces a magnetic field around the solenoid,
the solenoid attracts a moving thrust piece,
as a result, the diaphragm displaces the medium in the liquid end via a pressure control valve,
the valve closes on the intake side.
The magnetic field decays on completion of the switch-on pulse,
the thrust piece of the solenoid is reset by a reset spring,
the diaphragm returns to its initial position, thus initiating an intake stroke,
which closes the pressure valve and
the media is drawn in on the intake side.
The delivery capacity is determined by the stroke length and the stroke frequency (rate).
The stroke length can be adjusted infinitely variable with the control knob for stroke length (14)
during operation from 100 % to 10 % and then locked. The maximum stroke length is 1.25 mm,
0.63 mm for type EXBa_1000.
A setting of 0 to 110 (120) stroke/min can be set manually with the control knob for stroke
frequency (rate) (16).
At a maximum stroke length and rate and a max. backpressure of 1.5 bar to 25 bar, the
diaphragm-operated metering pumps deliver at a rate of 0.2 l/h to 60 l/h.
”Internal“ version:
The control pulse is generated internally, stroke length and stroke frequency (rate) can be
adjusted manually with the control knobs on the operator control unit.
”External“ version:
The control pulse is generated externally from potential-free or semiconductor contacts and
routed via the external/analog input of the drive unit; examples are contact-type water meters or
DULCOMETER®control systems.
”Analog“ version:
An external analog signal is supplied via the external/analog input of the drive unit; the stroke
frequency changes proportional to the 0-20 mA or 4-20 mA signal.
In the ”external“ and ”analog“ versions, the pumps of the type series EXBaE with external/
analog input are available ”intrinsically safe“ [i,a] or ”not intrinsically safe“, of type series EXBaS
with external/analog input ”not intrinsically safe“.
Drive unit (1)
Delivery unit
Operator control unit
Functional principle
Delivery capacity
Versions

ProMinent® ProMinent®Page 5
tt
ttt t ttt
EXBa Series ProMinent EXtronic®Version a
Type of enclosure
EExplosion-proof
SFiredamp, explosion-proof (permissible liquid end material: Stainless steel and PTFE)
Pump types
1000 1601 1201 0803 1st and 2nd digit: Backpressure [bar]
1002 0308 2502*1006 3rd and 4th digit: Capacity [l/h]
0613 0417 2505* 1310** *) Type 2502 and 2505 only avaible in versions ”SS“ and ”SB“
0814 0430 0260 **) Type 1310 only available in versions ”NP“, ”PP4“, ”SS“ and ”SB“
Liquid end material
NP1 Acrylic with vent, FPM-A O-ring
NP3 Acrylic with vent, FPM-B O-ring
NS3 Acrylic self-degassing, Viton-B O-ring
PP1 PP with vent, EPDM O-ring
PP4 PP without vent/HV, EPDM O-ring
PS3 PVC self-degassing, FPM-B O-ring
SB1 Stainless steel* with internal thread Rp 1/4 or 1/2 *) Material No. 1.4571
SS1 Stainless steel* with clamping rings, PTFE gasket *) Material No. 1.4571
SS2 Stainless steel* with internal thread 1/4"-NPT, PTFE gasket *) Material No. 1.4571
TT1 PTFE +25 % carbon, PTFE gasket
TX1 PTFE +25 % carbon, with internal thread Rp 1/4 or 1/2
Valve spring
0No valve spring
1With 2 valve springs 1.4571 0.1 bar
Electrical connection
A230 V 50/60 Hz open end
B115 V 50/60 Hz open end
C200 V 50/60 Hz open end
D100 V 50/60 Hz open end
E500 V 50/60 Hz open end
Control type
0Internal stroke rate adjustment
1External contact activation
2Analog activation 0–20 mA
3Analog activation 4–20 mA
4* External contact activation [i,a]
5* Analog activation 0–20 mA [i,a]
6* Analog activation 4–20 mA [i,a]
*) Intrinsically safe only in the case of type of
enclosure E= expl.-proof, for 500 V on request
Control variant
0With potentiometer
1With push-button for max. frequency
2With switch for max. frequency
Approval/voltage/language
0BVS-Europe/100–500 V/German
1BVS-Europe/100–500 V/English
2FM-USA/100–500 V/English
3CSA-Canada/100–500 V/English
EXBa E 1000 PP1 0 A 0 0 0 ¬Identity code example
3 Technical Data
3.1 Identity Code
Technical Data

ProMinent® ProMinent®
Page 6
PP=11,5
Nich t u nter
Spannung
öffnen !
D
NP=13
C
E
BØ 5,8
226
141
306
A
149
F
31
32
93
F
81
10
20
30 40 50 6070
100
1
0
19
0
50
10
20
30
40
60
70
80
90
125
144
G
Technical Data
3.2 Dimensions and Weights
ProMinent EXtronic® EXBa Dimension in mm
Pump type / material A B C ø D E ø F G
1000,1601, 1201, 0803 NP1 391 136 69 70 6x4 38 229
1002, 0308, 2502, 2505, 1006 NP3 391 136 61 85 8x5 50 237
1310, 0613 391 136 52 100 8x5 66 244
0814, 0417 391 136 52 100 12x9 66 244
0430 381 137 46 135 DN10 117 304
0260 398 142 -16 135 DN15 117 314
1000, 1601, 1201, 0803 PP1 393 136 67 70 6x4 38 236
1002, 0308, 1006 393 136 67 70 8x5 50 236
0613 393 136 57 90 8x5 66 246
0814, 0417 393 136 57 90 12x9 66 246
0430 381 137 46 135 DN10 117 304
0260 398 142 -16 135 DN15 117 314
1002 PP4 389 138 46 85 DN10 50 222
1006 398 145 76 85 DN15 50 222
1310 398 145 76 85 DN15 66 222
0814 398 145 69 100 DN15 66 229
1000, 1601, 1201 TT1 378 134 75 60 6x4 38 223
0803 378 134 70 70 6x4 38 228
1002, 0308, 1006 388 138 42 80 8x5 50 256
0613 388 138 32 95 8x5 66 266
0814, 0417 388 138 32 95 12x9 66 266
0430 388 137 35 135 DN10 117 263
0260 398 142 31 135 DN15 117 268
1000, 1601, 1201 SS1 376 134 84 60 6x5 38 214
0803 376 134 79 70 6x5 38 219
1002, 0308, 2502, 2505, 1006 386 138 48 80 8x7 50 250
1310, 0613 386 138 39 95 8x7 66 259
0814, 0417 386 138 39 95 12x10 66 259
0430 386 137 35 135 DN10 117 263
0260 390 142 28 135 DN15 117 271
1000 SB1 373 134 87 70 Rp 1/4 38 211
1601, 1201, 0803 TX1TX1
TX1TX1
TX1 373 134 79 85 Rp 1/4 38 219
1002, 0308, 2502, 2505, 1006 381 138 56 80 Rp 1/4 50 242
1310, 0613 381 138 48 95 Rp 1/4 66 250
0814, 0417 381 138 48 95 Rp 1/4 66 250
0430 381 138 22 145 Rp 1/4 117 275
0260 383 139 27 145 Rp 1/2 117 279
1601, 1201, 0803 NS3 383 136 67 * 6x4 38 243
1002 383 136 67 * 6x4 50 243
1601, 1201, 0803 PS3 383 136 67 * 6x4 38 243
1002 383 136 67 * 6x4 50 243
Version ,,NS, PS“ Version ,,SB“
*) Vent valve and bypass
only on types 1000 - 0417 NP and PP
*) see drawing
cut power
supply before
opening

ProMinent® ProMinent®Page 7
Technical Data
Pump type Material Weight
EXBaE EXBaS
1000, 1601, 1201, 0803, 1002, 0308 NP1, PP1, TT1, TX1/ SS1, SB1 app. 12/16 kg app. 26/30 kg
2502, 1006, 0613, 0417 NP1, PP1, TT1, TX1/ SS1, SB1 app. 13/17 kg app. 27/31 kg
2505, 1310, 0814, 0430, 0260 NP1, PP1, TT1, TX1/ SS1, SB1 app. 16/20 kg app. 30/34 kg
1002, 1006/1310, 0814 PP4 (HV) app. 12/16 kg
1601, 1201, 0803, 1002 NS3, PS3, PC5 app. 12 kg
Pump max. Capacity max. Capacity Stroke rate Connection Suction Priming Perm. ad-
type at max. backpressure at medium backpressure size lift * lift ** mission pres.
o Æx i Æintake side
EXBa bar l/h ml/stroke bar l/h ml/stroke strokes/min mm m Wc m Wc bar
1000 10 0.19 0.026 5 0.3 0.042 120 6x4 1.5 0.5 8.0
1601 16 1.00 0.14 8 1.3 0.18 120 6x4 6 1.8 8.0
1201 12 1.70 0.23 6 2.0 0.28 120 6x4 6 2.5 5.5
0803 8 3.70 0.51 4 3.9 0.54 120 6x4 3 2.8 3.0
1002 10 2.30 0.31 5 2.7 0.38 120 8x5 6 1.0 3.0
0308 3 8.60 1.20 1.5 10.3 1.43 120 8x5 4 1.8 1.5
2502 25 2.00 0.28 20 2.2 0.31 120 8x5 6 1.0 8.0
2505 25 4.20 0.64 20 4.8 0.73 110 8x5 6 1.3 3.5
1006 10 6.00 0.83 5 7.2 1.00 120 8x5 6 1.3 3.5
1310 13 10.50 1.59 6 11.9 1.80 110 8x5 6 1.9 2.0
0613 6 13.10 1.82 3 14.9 2.07 120 8x5 5.5 1.9 2.0
0814 8 14.00 2.12 5 15.4 2.33 110 12x9 6 2.0 1.5
0417 3.5 17.40 2.42 2 17.9 2.49 120 12x9 4.5 2.0 1.5
0430 3.5 27.00 4.09 2 29.5 4.47 110 DN10 5 1.8 0.8
0260 1.5 60.00 9.09 - - - 110 DN15 1.5 1.5 0.8
Type 252, 2505, 1310 only in version NP and SS
Metering pump for high viscosity media „HV“
EXBa bar l/h ml/stroke bar l/h ml/stroke strokes/min mm m Wc m Wc bar
1601PC5 16 0.75 0,104 8 0.98 0.14 120 12x9 USA 6 - 8
1002 10 2.30 0.31 5 2.7 0.38 120 DN10 1 - 3.0
1006 10 6.00 0.83 5 7.2 1.00 120 DN15 1.3 - 3.5
1310 10 10.50 1.59 6 11.9 1.80 110 DN15 1.9 - 2.0
0814 8 14.00 2.12 5 15.4 2.33 110 DN15 2 - 1.5
Metering pump with self-degassing liquid end ***
EXBa bar l/h ml/stroke bar l/h ml/stroke strokes/min mm m Wc m Wc bar
1601 16 0,66 0,09 - - - 120 6x4 - 1.8 0.2
1201 12 1.0 0.14 - - - 120 6x4 - 2.0 0.2
0803 8 2.4 0.33 - - - 120 6x4 - 2.8 0.2
1002 10 1.8 0.25 - - - 120 6x4 - 2.0 0.2
*) Suction lift: with intake line filled
**) P riming lift: with intake line not filled
***) The specified performance data are guaranteed minimum values determined with water at room temperature.
3.3 Capacity Data

ProMinent® ProMinent®
Page 8
3.5 Material Specifications
PP1 PP4 PC5 NP1/NP3 NS3 PS3 TT1/TX1 SS_
Polypropylene Polypropylene PVC Acrylic Acrylic PVC PTFE with Stainless steel
carbon 1.4571
Polypropylene Polypropylene PVC PVC PVC PVC PTFE with Stainless steel
carbon 1.4571
EPDM EPDM FPM-A FPM-A/B FPM-B FPM-B PTFE PTFE
Ceramic — Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic
Duran Ceramic — Duran — — Ceramic 1.4401
Type 1000 with ceramic seat rings in all material versions
PP4 with Hastelloy C valve springs
DEVELOPAN®metering diaphragm with PTFE base in all versions
FPM-A (Viton-A), FPM-B (Viton-B) and Duran (laboratory glass) are registered trademarks.
3.6 Electrical Data
1000, 1601, 1201, 0803, 1002, 0308 2502, 1006, 0613, 0417, 1006 2505, 1310, 0814, 0430, 0260
100 V 115 V 200 V 230 V 500 V 100 V 115 V 200 V 230 V 500 V 100 V 115 V 200 V 230 V 500 V
2.5 A 1.5 A 1.1 A 0.9 A 0.3 A 4.2 A 4.1 A 2.2 A 2.1 A 0.7 A 5.6 A 5.5 A 2.8 A 3.1 A 0.7 A
20 W 15 W 25 W 23 W 20 W 37 W 44 W 41 W 54 W 35 W 51 W 63 W 50 W 77 W 43 W
22 W 17 W 27 W 25 W 20 W 39 W 47 W 44 W 61 W 35 W 55 W 65 W 55 W 83 W 43 W
*) Current intake at metering pulse
**) At max. stroke frequency (rate)
ATTENTION!
Observe the safety requirements in the intrinsically safe power circuit!
Max. possible short-circuit current IK= 93 mA
Max. possible voltage UZ= 28 V
Max. permissible inductance La= 4 mH
Max. permissible capacitance Ca = 70 nF
Liquid end
Intake-/ delivery connection
Seals
Balls Ø6–Ø 12
Balls DN10–DN15
Pump type
Power connection
Max. current input*
Mean power consumption**
at 50 Hz
at 60 Hz
Technical Data
Intrinsically safe power circuit
3.4 Accuracies
-5 % +15 %
at max. stroke length and max. backpressure,
in all material versions.
Better than ± 2 %
under constant conditions and min. 30 % stroke length;
observe following notes:
• All specifications refer to metering measurements with water at 20 °C.
• Constant backpressure, above 1 bar if possible.
• If metering takes place via a free outlet, a pressure retension valve must be used to generate
a backpressure of min. 1.5 bar (refer to the installation examples).
• Wherever possible, lay intake and metering lines with a constant ascent.
• If the liquid level of the supply tank is above the pump during operation, admission pressure
will be applied on the intake side; in this case, the backpressure should be so high that there
is a minimum differential pressure of 1.5 bar otherwise a pressure retention valve or a spring-
loaded injection valve with corresponding admission pressure must be used.
IMPORTANT!
A pressure retention valve or a spring-loaded injection valve is not an absolutely tight-closing
shut-off element. For this reason, an intake valve which is closed when the metering pump is at
a standstill, must be installed if admission pressure is applied on the intake side.
Metering accuracy
Reproducibility

ProMinent® ProMinent®Page 9
3.7 Mechanical Data of Cables Used
Pump type Voltage V Cable Cable type Colour Ømm
EXBaE up to 250 power supply cable H 07 RNF 3G1.5 black 10.0
EXBaE > 250 power supply cable NSSHÖU 3x1.5 yellow 12.5
EXBaS all power supply cable NSSHÖU 3x1.5 yellow 14.0
+3x1,5/3E
EXBaE < 60 external/analog cable Ölflex 110 grey 6.3
EXBaE (ia) < 60 external/analog cable Ölflex EB blue 5.9
EXBaS < 60 external/analog cable L-YY (zg) Y grey 11.4
The ”FM“ and ”CSAV“ versions of H07 RNF up to 500 V feature a line lead-in fitting with a 1/2"
NPT internal thread for connection to the North American system of lines.
3.8 Ambient Conditions
Permissible storage temperaturer -20 °C to +50 °C
Permissible storage temperature -20 °C to +45 °C
Permissible medium temperature -10 °C to +35 °C (in accordance with IEC 335-2-41)
Temperature compatibility of material versions
Material PP NP TT/TX SS
long-term at max. backpressure 50 °C 45 °C 50 °C 50 °C
max. 15 min at max. 2 bar 100 °C 60 °C 120 °C 120 °C
Permissible humidity 92 % no condensation
Load in moist changeable climate FW 24 in accordance with DIN 50016
IP 65
£70 dB (A), 1 m distance
Temperatures
Climate
Type of enclosure
Sound pressure level
Technical Data
Voltage level at open contact approx. +4.8 V
Max. pulse frequency see stroke rate
Necessary contact duration 20 ms
Contact load approx. 1 mA at 4.8 V
Max. permissible load current IL = 30 mA
Max. permissible connection voltage UE= 24 V
Load resistance not intrinsically safe R = 70 W
Load resistance intrinsically safe R = 475 W
Entity Parameters in accordance with FMR approval for USA:
max. possible max. possible max. permissible max. permissible
voltage short-circuit current capacitance inductance
Terminal 13 (2) to Ground: V oc = 28 V Isc = 93 mA Ca = 0.14 µF La = 4.38 mH
Terminal 23 (1) to Ground: V oc = 28 V Isc = 0 mA Ca = 0.13 µF La = 5.50 mH
Terminal 13 to 23: V t = 29.75 V It = 93 mA Ca = 0.12 µF La = 4.38 mH
Analog input
Contact input

ProMinent® ProMinent®
Page 10
4 Unpacking
NOTICE!
Polystyrene parts are recyclable. They do not belong in the household waste!
➤It is advisable to keep the outside packing complete with the polystyrene parts in order to be
able to return the metering pump in the case of repairs and warranty claims.
➤Compare your delivery note with the packed contents.
➤Check whether the data on the type identification plate (8) of the metering pump agree with
your order data!
➤Should any problems arise, contact your ProMinent dealer or representative. You will find the
addresses on the back page of these operating instructions.
➤Always specify the identity code and the serial number which you will find on the type
identification plate when making any inquiries or ordering spare parts. In this way, the pump
type and material variants can be clearly identified.
• Metering pump with power cable
• Operating instructions with conformity certificate
5 Mounting and Installation
WARNING!
•When installing the metering pump, observe the ”Ordinance governing Electrical Installations
in Explosion-Proof Rooms“(Elex V) and DIN DE 0165 or 0118 ”Installing Electrical
Installations in Hazardous Locations“ !
•Observe the regulations governing transport and storage of combustible liquids (Ex Vo, Vb F)
when using the metering pump to meter combustible media!
•Observe valid national regulations when installing the pump abroad!
•Remove all traces of water from the liquid end before starting operation with media which
must not come in contact with water! The metering pump may still have water residue in the
liquid end from the tests carried out at the factory.
5.1 Installing Metering Pump
IMPORTANT!
•Secure the pump such that no vibrations can occur.
•Ensure free access to facilitate operation and maintenance.
•The valves of the liquid end must be in vertical position!
➤The metering pump must be secured with screws and washers Ø 6 mm on a horizontal, firm
base.
5.2 Installing Hose Lines
IMPORTANT!
•Lay and secure intake and delivery lines such that they cannot chafe.
•Lay intake and delivery lines such that they are free of mechanical stress.
•Arrange all lines such that the pump and liquid end can be removed laterally if required.
•When metering extremely aggressive or hazardous media, a venting facility with return into
the supply tank as well as a shut-off valve must be provided on the delivery and intake sides.
•Ensure all connections are tight:
only use the clamping rings and hose sockets as specified for the relevant hose diameter, only
use original hoses with specified hose dimensions and wall thickness.
•Avoid reductions in hose sizes: use the next higher line cross-section for long hose lines and
viscous media or install a compressed air vessel or diaphragm pulsation damper!
Unpacking
Scope of delivery
Unpacking/Mounting and Installation

ProMinent® ProMinent®Page 11
18
19
20
21
22
20a
18a
19a
19b
22a
➤Remove plug if fitted in the intake/delivery connection.
➤Cut end of hose straight.
➤Fit union nut (18) and clamping ring (19) over hose (20).
➤Fit end of hose as far as it will go over socket (21) widen end
if necessary.
➤Fit hose (20) with socket (21) on to valve (22).
➤Clamp hose connection:
Firmly tighten union nut (18) while at the same time pressing
down hose (20).
➤Retighten hose connection:
Pull the hose line secured at the liquid end and then tighten
the union nut (18) once again.
➤Fit union nut (18a) and clamping rings (19a and 19b) on to
pipe (20a) with a projection of approx. 10 mm.
➤Fit pipe (20a) as far as it will go into valve (22a).
➤Firmly tighten union nut (18a).
➤Additionally fit a stainless steel support sleeve in the plastic sleeve.
➤The intake and delivery connections of material version TX1 are equipped with an Rp 1/4
internal thread. We recommend the use of commercially available screw-in fittings with
G 1/4 inch external thread, e.g. available from
EM-Technik GmbH
Industriestraße 2
D-67133 Maxdorf
Tel. [phone]
Fax [phone]
Pump type Fitting Type Material for Hose
1000, 1601, 1201,
0803, 1002 1.0100.31 DN 4/6 PVDF 6/4
0308, 1006, 0613,
0814, 0417 1.0100.31 DN 8/12 PVDF 12/8*
*) Hose 12/8 in PTFE is available from EM-Technik.
Fitting stainless steel pipe
connections:
Fitting PE or PTFE lines on
stainless steel valves:
Connection parts
for TX1 version:
Fitting hose lines:
Mounting and Installation
18 Union nut
19 Clamping ring
20 Hose
21 Socket
22 Valve
18a Union nut
19a Rear clamping ring
19b Front clamping ring
20a Pipe
22a Valve

ProMinent® ProMinent®
Page 12
5.2.1 Installing the Intake Line
IMPORTANT!
•The intake line should be as short as possible.
•Fit intake line in upright position in order to avoid air bubbles forming.
•Wherever possible use pipe bends and not elbows for bends in the intake line.
•Select cross section and length such that the vacuum which occurs during intake does not
reach the vapour pressure of the medium to be metered. In extreme cases, excessively high
vacuum on the intake side is reflected in collapse of the liquid column or by an incomplete
return stroke.
•Do not exceed the permissible admission pressure on the intake side.
•Note: Suction lift x medium density £ max. suction lift in m water column
•Refer to the installation examples.
➤Cut the free end of the intake line to size such that the foot valve just hangs over the bottom
of the tank. In the case of metered solutions with impurities or bottom deposits, the foot
valve should be located at an adequate distance above the tank bottom or bottom deposits.
5.2.2 Installing the Delivery Line
ATTENTION!
•A multiple of the maximum operating pressure can build up if the metering punp is operated
against a closed shut-off element on the delivery side.This can cause the delivery line to burst!
An overflow valve should be installed in order to avoid this, e.g. a ProMinent multi-function
valve.
•Install the delivery line such that the pressure peaks during the metering stroke do not exceed
the max. permissible operating pressure. Check length and cross-section.
If necessary, install an overflow valve, compressed air vessel or diaphragm pulsation damper.
•Refer to installation examples!
When metering with atmospheric discharge, an metering valve with 0.5 bar response pressure
should be mounted at the end of the line. Or a back-pressure valve should be mounted directly
onto the liquid end in order to create and maintain a counter-pressure of approx. 1.5 bar.
If the level of the fluid of the supply tank is above the pump in operating condition, the response
pressure is on the suction end. In this case the counter-pressure should be sufficiently high
such that a minimum differential pressure of 1.5 bar exists. If this is not the case a back-
pressure valve or a spring-loaded metering valve with the respective response pressure should
be used.
IMPORTANT!
A back-pressure valve or a spring-loaded metering valve is not an absolutely leakproof shut-off
device!
On the suction end a stop valve is therefore to be installed which is closed when the metering
pump is idle.
5.2.3 Installing the Bypass Vent Line
The liquid end of the pump types 1000 - 0417 NP and PP is equipped with a vent valve (5) with
bypass (6).
The admission pressure on the intake side must be at least the same pressure as in the bypass
line. Operation is not possible with admission pressure in the bypass and no pressure on the
intake side
➤Fit hose line with Øinternal = 4 mm (max. 6 mm) on to bypass hose socket,
PVC-soft 6x4 is recommended.
➤Secure PE lines with a cable tie to prevent them slipping.
➤Route the free end of the line back into the metering tank.
➤Cut the bypass line to size such that it is not submerged in the metering medium.
Installing foot valve
Mounting and Installation