ProMinent DULCO flex DFAa User manual

DULCO®flex DFAa
Peristaltic Pump
Assembly and operating instructions
A0380
EN
Original Operating Instructions (2006/42/EC)Part no. 986229 BA DX 019 12/15 EN
Please carefully read these operating instructions before use. · Do not discard.
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.

In order to make it easier to read, this document uses the male
form in grammatical structures but with an implied neutral sense. It
is aimed equally at both men and women. We kindly ask female
readers for their understanding in this simplification of the text.
Please read the supplementary information in its entirety.
Information
This provides important information relating to the cor‐
rect operation of the unit or is intended to make your
work easier.
Safety Information
The safety information includes detailed descriptions of the haz‐
ardous situation, see
Ä Chapter 2.1 ‘Explanation of the safety
information’ on page 8
The following symbols are used to highlight instructions, links, lists,
results and other elements in this document:
More symbols
Symbol Description
Action, step by step
⇨Outcome of an action
Links to elements or sections of these instructions or other applicable documents
nList without set order
[Button] Display element (e.g. indicators)
Operating element (e.g. button, switch)
‘Display /GUI’ Screen elements (e.g. buttons, assignment of function keys)
CODE Presentation of software elements and/or texts
General non-discriminatory approach
Supplementary information
Supplemental instructions
2

Table of contents
1 Product identification............................................................. 4
1.1 Identity Code for DULCO®flex DFAa 003..................... 4
1.2 Identity Code for DULCO®flex DFAa 008..................... 6
2 Safety and Responsibility...................................................... 8
2.1 Explanation of the safety information............................ 8
2.2 Intended Use................................................................ 9
2.3 Users' qualifications.................................................... 10
2.4 Dulcoflex general safety information........................... 11
3 Transport and Storage........................................................ 13
3.1 Transport.................................................................... 13
3.2 Storage....................................................................... 13
4 Functional description......................................................... 14
4.1 Construction................................................................ 14
4.2 Overview of the device............................................... 15
5 Assembly............................................................................ 16
5.1 Ambient conditions..................................................... 16
5.2 Alignment of the suction side...................................... 16
5.3 Alignment of the discharge side.................................. 16
6 Commissioning................................................................... 17
6.1 Testing prior to commissioning the pump................... 17
7 Operation of the peristaltic pump........................................ 18
8 Maintenance....................................................................... 19
8.1 Maintenance............................................................... 19
8.2 Replacing the Pump Hose.......................................... 19
9 Troubleshooting.................................................................. 21
10 Disposal of Used Parts....................................................... 23
11 Spare parts......................................................................... 24
12 DFAa Technical Data.......................................................... 27
12.1 Technical Data.......................................................... 27
12.2 Performance curves.................................................. 28
12.3 Dimensions DFAa 003/008....................................... 29
13 EC Declaration of Conformity for Machinery....................... 30
14 Index................................................................................... 31
Table of contents
3

1 Product identification
1.1 Identity Code for DULCO®flex DFAa 003
Identity code
DFAa DULCO®flex DFAa 003
Type
003 DFAa 003, with 3.2 mm hose, wall thickness 2.4 mm,1.66 ml/revolution
Power end/drive
000 Pump without power end/drive
Reduction gear system / 3 x 230 / 400 VAC
A10 0.12 kW, 14 rpm, 1.4 l/h, 2 bar
A11 0.12 kW, 35 rpm, 3.5 l/h, 2 bar
A12 0.12 kW, 70 rpm, 7.0 l/h, 2 bar
A13 0.18 kW, 93 rpm, 9.3 l/h, 2 bar
A14 0.18 kW, 140 rpm, 13.9 l/h, 2 bar
Manual adjustment gears / 3 x 230 / 400 VAC
A21 0.12 kW, 10.9 ... 57 rpm, 1.1 ... 5.7 l/h, 2 bar
A22 0.25 kW, 34 ... 176 rpm, 3.4 ... 17.5 l/h, 2 bar
Gear motor with integrated frequency converter / 1x 230 VAC
A31 0.18 kW, 13 ... 130 rpm, 1.3 ... 12.9 l/h, 2 bar, 7 ... 70 Hz
Gear motor (external frequency converter required) / 3 x 230 / 400 VAC
A41 0.18 kW, 4 ... 105 rpm, 0.4 ... 10.5 l/h, 2 bar, 3 ... 75 Hz
Hose material
ANorprene® A60G
CSolva®
D Silicone
Base plate
0 Base plate, lacquered steel
1 Base plate, stainless steel
Batch control
0 No batch control
R With batch control
Special version of motor
0 Standard (3 phase) 3x230/400 VAC
D Single-phase motor, 0.12 kW (only for A10 ... A12) 1x230
VAC
E Single-phase motor, 0.18 kW (only for A13 ... A14) 1x230
VAC
Pump head
0 Standard with one pump head
Product identification
4

Identity code
C Double head version
Approvals
01 CE mark
Product identification
5

1.2 Identity Code for DULCO®flex DFAa 008
Identity code
DFAa DULCO®flex DFAa 008
Type
008 DFAa 008, with 8 mm hose, wall thickness 2.4 mm,10 ml/revolution
Power end/drive
000 Pump without power end/drive
Reduction gear system / 3 x 230 / 400 VAC
B10 0.12 kW, 14 rpm, 8.4 l/h, 2 bar
B11 0.12 kW, 35 rpm, 21 l/h, 2 bar
B12 0.12 kW, 70 rpm, 42 l/h, 2 bar
B13 0.18 kW, 93 rpm, 55.8 l/h, 2 bar
B14 0.18 kW, 140 rpm, 84 l/h, 2 bar
Manual adjustment gears / 3 x 230 / 400 VAC
B21 0.12 kW, 10.9 ... 57 rpm, 6.5 ... 34.2 l/h, 2 bar
B22 0.25 kW, 34 ... 176 rpm, 20.4 ... 105 l/h, 2 bar
Gear motor with integrated frequency converter / 1x 230 VAC
B31 0.18 kW, 13 ... 130 rpm, 7.8 ... 78 l/h, 2 bar, 7 ... 70 Hz
Gear motor (external frequency converter required) / 3 x 230 / 400 VAC
B41 0.18 kW, 4 ... 105 rpm, 2.4 ... 63 l/h, 2 bar, 3 ... 75 Hz
Hose material
ANorprene® A60G
BNorprene® A60F
CSolva®
D Silicone
Base plate
0 Base plate, lacquered steel
1 Base plate, stainless steel
Batch control
0 No batch control
R With batch control
Special version of motor
0 Standard (3 phase) 3x230/400 VAC
D Single-phase motor, 0.12 kW (only for B10 ... B12) 1x230
VAC
E Single-phase motor, 0.18 kW (only for B13 ... B14) 1x230
VAC
Pump head
0 Standard with one pump head
Product identification
6

Identity code
C Double head version
Approvals
01 CE mark
Product identification
7

2 Safety and Responsibility
The pump is intended for pumping pasty, viscose, abrasive, shear-
sensitive and/or gaseous media or media containing solids.
2.1 Explanation of the safety information
These operating instructions provide information on the technical
data and functions of the product. These operating instructions pro‐
vide detailed safety information and are provided as clear step-by-
step instructions.
The safety information and notes are categorised according to the
following scheme. A number of different symbols are used to
denote different situations. The symbols shown here serve only as
examples.
DANGER!
Nature and source of the danger
Consequence: Fatal or very serious injuries.
Measure to be taken to avoid this danger
Danger!
– Denotes an immediate threatening danger. If this is
disregarded, it will result in fatal or very serious
injuries.
WARNING!
Nature and source of the danger
Possible consequence: Fatal or very serious injuries.
Measure to be taken to avoid this danger
Warning!
– Denotes a possibly hazardous situation. If this is
disregarded, it could result in fatal or very serious
injuries.
CAUTION!
Nature and source of the danger
Possible consequence: Slight or minor injuries, mate‐
rial damage.
Measure to be taken to avoid this danger
Caution!
– Denotes a possibly hazardous situation. If this is
disregarded, it could result in slight or minor inju‐
ries. May also be used as a warning about material
damage.
Introduction
Safety and Responsibility
8

NOTICE!
Nature and source of the danger
Damage to the product or its surroundings
Measure to be taken to avoid this danger
Note!
– Denotes a possibly damaging situation. If this is
disregarded, the product or an object in its vicinity
could be damaged.
Type of information
Hints on use and additional information
Source of the information, additional measures
Information!
– Denotes hints on use and other useful information.
It does not indicate a hazardous or damaging sit‐
uation.
2.2 Intended Use
CAUTION!
Intended Use
Possible consequences if the instructions are not
observed: Minor injuries and material damage
– The pump is intended for pumping pasty, viscose,
abrasive, shear-sensitive and/or gaseous media or
media containing solids
– The pump is not intended for pumping gaseous
media
– Only use the pump in accordance with the tech‐
nical data and specifications outlined in the oper‐
ating instructions
– The pump is not designed for use in areas at risk
from explosion
– Only switch the pump on if it has been properly
fixed to the floor
– Only switch the pump on if it the front cover has
been attached
Safety and Responsibility
9

2.3 Users' qualifications
WARNING!
Danger of injury with inadequately qualified personnel!
The operator of the plant / device is responsible for
ensuring that the qualifications are fulfilled.
If inadequately qualified personnel work on the unit or
loiter in the hazard zone of the unit, this could result in
dangers that could cause serious injuries and material
damage.
– All work on the unit should therefore only be con‐
ducted by qualified personnel.
– Unqualified personnel should be kept away from
the hazard zone
Training Definition
Instructed personnel An instructed person is deemed to be a person who has been instructed and,
if required, trained in the tasks assigned to him/her and possible dangers that
could result from improper behaviour, as well as having been instructed in the
required protective equipment and protective measures.
Trained user A trained user is a person who fulfils the requirements made of an instructed
person and who has also received additional training specific to the system
from ProMinent or another authorised distribution partner.
Trained qualified per‐
sonnel
A qualified employee is deemed to be a person who is able to assess the
tasks assigned to him and recognize possible hazards based on his/her
training, knowledge and experience, as well as knowledge of pertinent regula‐
tions. The assessment of a person's technical training can also be based on
several years of work in the relevant field.
Electrician Electricians are deemed to be people, who are able to complete work on elec‐
trical systems and recognize and avoid possible hazards independently based
on his/her technical training and experience, as well as knowledge of pertinent
standards and regulations.
Electricians should be specifically trained for the working environment in
which the are employed and know the relevant standards and regulations.
Electricians must comply with the provisions of the applicable statutory direc‐
tives on accident prevention.
Customer Service depart‐
ment
Customer Service department refers to service technicians, who have
received proven training and have been authorised by ProMinent to work on
the system.
Note for the system operator
The pertinent accident prevention regulations, as well
as all other generally acknowledged safety regulations,
must be adhered to!
Safety and Responsibility
10