PROPOINT 8896235 User manual

V1.0 8896235
Please read and understand all instructions before use. Retain this manual for future reference.
SCROLL SAW

METAL CUTTING

8896235 Metal Cutting Scroll Saw V1.0
2 For technical questions call 1-800-665-8685
SPECIFICATIONS
Voltage Rating 120VAC
Amperage Rating 1.2A
Blade Length 5 in.
Blade Stroke 1/2 in.
Cutting Capacity 2-1/16 in.
Throat Depth 15-1/2 in.
Table Size 9-3/4 x 16-1/2 in.
Power Cord Length 6 ft
ON/OFF Switch
Toggle Switch with Removable Key
Table Tilt
45º Left or Right
HAZARD DEFINITIONS
Please familiarize yourself with the hazard notices found in this manual.
A notice is an alert that there is a possibility of property damage, injury
or death if certain instructions are not followed.
DANGER! This notice indicates an immediate and specific hazard that
will result in severe personal injury or death if the proper
precautions are not taken.
WARNING! This notice indicates a specific hazard or unsafe practice
that could result in severe personal injury or death if the
proper precautions are not taken.
CAUTION! This notice indicates a potentially hazardous situation that
may result in minor or moderate injury if proper practices are
not taken.
NOTICE! This notice indicates that a specific hazard or unsafe
practice will result in equipment or property damage, but
not personal injury.

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INTRODUCTION
The Metal Cutting Scroll Saw is ideal for cutting metal pipes and bars. It
includes a foot pedal control and flexible arm LED light.
SAFETY
WARNING! Read and understand all instructions before using this
tool. The operator must follow basic precautions to reduce the
risk of personal injury and/or damage to the equipment.
Keep this manual for safety warnings, precautions, operating or
inspection and maintenance instructions.
WORK AREA
1. Operate in a safe work environment. Keep your work area clean,
well-lit and free of distractions. Place lights so you are not working
in a shadow.
2. Keep anyone not wearing the appropriate safety equipment away
from the work area.
3. Store tools properly in a safe and dry location. Keep tools out of
the reach of children.
4. Do not install or use in the presence of flammable gases, dust or
liquids.
PERSONAL SAFETY
WARNING! Wear personal protective equipment approved by the
Canadian Standards Association (CSA) or American National
Standards Institute (ANSI).
PERSONAL PROTECTIVE EQUIPMENT
1. Always wear impact safety goggles that provide front and side
protection for the eyes. Eye protection equipment should comply
with CSA Z94.3-07 or ANSI Z87.1 standards based on the type of
work performed.
2. Wear the appropriate type of full-face shield in addition to safety
googles, as the work can create chips, abrasive or particulate
matter.
3. Wear gloves that provide protection based on the work materials or
to reduce the effects of tool vibration.

8896235 Metal Cutting Scroll Saw V1.0
4 For technical questions call 1-800-665-8685
3.1 Do not wear gloves when operating a tool that can snag the
material and pull the hand into the tool.
4. Wear protective clothing designed for the work environment and
tool.
5. Non-skid footwear is recommended to maintain footing and
balance in the work environment.
6. Wear steel toe footwear or steel toe caps to prevent a foot injury
from falling objects.
7. Wear the appropriate rated dust mask or respirator.
PERSONAL PRECAUTIONS
Control the tool, personal movement and the work environment to avoid
personal injury or damage to the tool.
1. Do not operate any tool when tired or under the influence of drugs,
alcohol or medications.
2. Avoid wearing clothes or jewelry that can become entangled with
the moving parts of a tool. Keep long hair covered or bound.
3. Do not overreach when operating the tool. Proper footing and
balance enables better control in unexpected situations.
SPECIFIC SAFETY PRECAUTIONS
DANGER! When the tool is in operation, keep hands away from the
saw blade and the area it is being applied to. Keep your hands away
from the cutting area or the saw blade. Failure to follow this
warning will result in amputation, serious personal injury or death.
WARNING! Some surfaces contain materials which can be toxic.
When working on materials that may contain lead, asbestos,
copper chromium arsenate or other toxic materials, extra care
should be taken to avoid inhalation and minimize skin contact.
WARNING! Keep your hands away from the cutting area or the saw
blade. Always make sure to place your hands properly in relation to
the blade. Never try to reach behind or under the blade.
WARNING! DO NOT let comfort or familiarity with product (gained
from repeated use) replace strict adherence to the tool safety rules.
If you use this tool unsafely or incorrectly, you can suffer serious
personal injury.

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1. Use the correct tool for the job. This tool was designed for a
specific function. Do not modify or alter this tool or use it for an
unintended purpose.
2. Do not use the tool if any parts are damaged, broken or misplaced.
Repair or replace the parts.
3. Only use saw blades that are specifically designed for use with the
tool. Ensure the saw blade is tightly installed.
4. Do not use a dull or damaged cutting saw blade. A dull saw blade
requires more force to use the tool, possibly causing the saw blade
to break. This may cause an injury and will damage the workpiece.
4.1 Dull or improperly set saw blade produce a narrow kerf that can
cause excessive friction on the saw blade, resulting in binding or
a kickback. Keep the saw blade’s edge sharp and clean.
5. Only use a saw blade that exceeds the Speed Rating (see
Specifications).
6. Use the correct mounting hardware. The mounting hardware is
designed to hold the saw blade on the tool to allow optimum
performance and safety of operation. Mismatched mounting
hardware may result in a tool malfunction and cause an injury.
6.1 Always use blades that are correctly sized and shaped for the
tool. Blades that do not match the tool’s mounting hardware
will run erratically, causing loss of control.
7. Check the saw blade for damage before each use. A damaged
accessory can break during use and cause serious injury.
8. Check that the tool’s safety guard opens and closes freely and
does not touch the cutting accessory. Do not operate the tool if the
guard’s movement is impaired.
9. Always handle the band saw blade with care when mounting or
removing it.
10. Never confine the part of the workpiece being cut away by holding,
clamping or using length stops against it. That part of the workpiece
could become wedged against the blade and be thrown violently. The
cut away part of the workpiece must be free to move sideways.
11. Always wait until the motor has reached full speed before starting a
cut.

8896235 Metal Cutting Scroll Saw V1.0
6 For technical questions call 1-800-665-8685
POWER TOOL PRECAUTIONS
1. DO NOT use any power tool with a malfunctioning power switch or
control. A power tool that fails to respond to the controls is dangerous
and could cause an injury. A qualified technician must repair and
verify the power tool is operating correctly before it can be used.
2. Do not allow the tool to run without load for an extended period of
time, as this will shorten its life.
3. Avoid unintentional starting. Ensure the switch is off when connecting
to the power source.
4. Disconnect the power source before installing or servicing the tool.
5. After making adjustments, make sure that any adjustment devices
are securely tightened.
6. Never force the tool. Forcing the tool will slow it down and could cause
the saw blade to bind or kickback. If your tool runs smoothly under no
load, but does not run smoothly under load, then excessive pressure is
being used. Apply gentle pressure and allow the tool to do the work.
7. Never touch the saw blade or workpiece during or immediately after
use. They may be hot and could inflict a burn injury.
8. Always be aware of the position of your hands relative to the blade.
Avoid awkward hand positions where a sudden slip could cause a
hand to move into the blade.
9. This tool will not stop moving immediately. Do not lay the tool down
or leave it unattended until it has come to a complete stop. A part
that is moving could make the tool jump or grab a surface and pull
the tool out of your control.
KICKBACK PRECAUTIONS
Kickback is a sudden reaction to a pinched or snagged cutting
accessory caught on the material. The material can be ejected and
inflict a serious injury on the user or a bystander. Kickback can also
damage the tool or workpiece.
Kickback can be avoided by taking proper precautions:
1. Maintain a firm grip on the material and position your body and
arms to allow you to resist a kickback. Kickback can propel the
material in the direction of the cutting accessory’s rotation.

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2. Use special care when working on corners, sharp edges or flexible
material. These workpieces have a tendency to snag the cutting
accessory.
3. Only use cutting accessories designed for the tool.
ELECTRICAL SAFETY
WARNING! Do not touch or handle a live tool with any part of your
body that is wet or damp. Wet skin reduces resistance to electrical
current, increasing the danger of a serious or fatal shock.
WARNING! To reduce risk of electric shock, be certain that the
plug is connected to a properly grounded receptacle.
WARNING! All wiring should be performed by a qualified electrician.
1. Disconnect tool from power source before cleaning, servicing,
changing parts/accessories or when not in use.
2. Protect yourself against electric shocks when working on electrical
equipment. Avoid body contact with grounded surfaces. There is
an increased chance of electrical shock if your body is grounded.
3. Do not expose the tool to rain or wet conditions. Water entering a
tool will increase the risk of electric shock.
4. Do not disconnect the power cord in place of using the ON/OFF
switch on the tool. This will prevent an accidental start-up when the
power cord is plugged into the power supply.
4.1 In the event of a power failure, turn off the machine as soon as
the power is interrupted. The possibility of accidental injury
could occur if the power returns and the unit is not switched off.
5. Do not alter any parts of the tool or accessories. All parts and
accessories are designed with built-in safety features that may be
compromised if altered.
6. Make certain the power source conforms to requirements of your
equipment (see Specifications).
7. This tool is only for use on 120 V (single phase) and is equipped
with a three-prong grounded power supply cord and plug. Check
with a qualified electrician if you are in doubt as to whether the
outlet is properly grounded. If the tool should electronically
malfunction or break down, grounding provides a low resistance
path to carry electricity away from the user.

8896235 Metal Cutting Scroll Saw V1.0
8 For technical questions call 1-800-665-8685
7.1 Never remove the grounding prong or modify the plug in any
way, as this will render the tool unsafe.
7.2 Do not use any adapter plugs.
POWER CORD
1. Insert the power cord plug directly to the power supply whenever
possible. Use extension cords or surge protectors only when the
tool's power cord cannot reach a power supply from the work area.
1.1 When operating a tool outside, use an outdoor extension cord
marked W-A or W. These cords are rated for outdoor use and
reduce the risk of electric shock.
1.2 Use in conjunction with a Ground Fault Circuit Interrupter
(GFCI). It is recommended that the GFCI should have a rated
residual current of 30 mA or less.
2. Do not operate this tool if the power cord is frayed or damaged as an
electric shock or surge may occur, resulting in personal injury or
property damage.
2.1 Inspect the tool's power cord for cracks, fraying or other faults
in the insulation or plug before each use.
2.2 Discontinue use if a power cord feels more than comfortably
warm while operating the tool.
2.3 Have the power cord replaced by a qualified service technician.
3. Keep all connections dry and off the ground to reduce the risk of
electric shock. Do not touch plug with wet hands.
4. Prevent damage to the power cord by observing the following:
4.1 Do not pull on the cord to disconnect the plug from an outlet.
4.2 Keep cord away from heat, oil, sharp edges or moving parts.
4.3 Never use the cord to carry the tool.
4.4 Place the electrical cord in a position that prevents it from
coming into contact with the tool and from getting caught by
the workpiece. The cord should always stay behind the tool.
5. Do not allow people, mobile equipment or vehicles to pass over
unprotected power cords.
5.1 Position power cords away from traffic areas.
5.2 Place cords in reinforced conduits or place planks on either
side of the power cord to create a protective trench.

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6. Do not wrap cord around the tool as sharp edges may cut insulation
or cause cracks if wound too tight. Gently coil cord and either hang on
a hook or fasten with a device to keep cord together during storage.
LOW VOLTAGE
Low voltage may cause overheating due to higher power current being
drawn to the tool that will shorten the motor life.
An extension cord may cause a drop in power to the tool if it is too long
or the amperage rating is not correct. This may result in the following:
1. The tool will not activate when switched on.
2. The tool may switch on, but fails to maintain power when operated.
3. The tool may overheat, possibly starting a fire.
Test the tool by plugging it directly to the power supply. If it powers on,
change the extension cord with the correct rating and as short as needed.
The workpiece may also need to be relocated closer to the power supply.
UNPACKING
WARNING! Do not operate the tool if any part is missing. Replace
the missing part before operating. Failure to do so could result in
a malfunction and personal injury.
Remove the parts and accessories from the packaging and inspect for
damage. Make sure that all items in the contents are included.
Contents: • Scroll Saw • Plain End blade adapter (upper and lower)
• Saw Blade • Hex Keys (2)

8896235 Metal Cutting Scroll Saw V1.0
10 For technical questions call 1-800-665-8685
IDENTIFICATION KEY
A Battery Operated LED Lamp
B Saw Blade Guard
C Upper Mounting Arm
D Hold-Down Shoe
E Table
F Table Tilt Locking Knob
G Dust Port
H ON/OFF Switch with Key
I Speed Control Knob and
Power Indicator
J Foot Pedal Switch
K Foot Pedal
L DC Motor
M Lower Rocker Arm
N Table Insert
O Saw Blade
P Upper Rocker Arm
Q Blade Tension Lever
ASSEMBLY & INSTALLATION
Letter references in parenthesis (A) refer to the included Identification
Key. Dashed numbers in parenthesis (Fig. 1-1) refer to a specific point
in an illustration or image.
MOUNT TOOL ON A PEDESTAL
The hardware to mount tool is not included. The pedestal must be
secured to the floor to prevent it from tipping over.
1. Align the tool’s mounting holes
(Fig. 2) with the corresponding
pedestal holes.
2. Slide a flat washer over a 5/16 x 1
in. hex head bolt and insert through
tool’s base and pedestal holes.
3. Slide a 5/16 in. flat washer and lock nut over the end of the bolt
and screw a 5/16 in. hex nut onto the bolt end. Tighten until the
space between the tool’s base and pedestal is 1/8 in.
4. Screw a second nut onto the bolt and secure against the first. This
will prevent them from loosening due to the tool’s vibration.
5. Repeat steps 1 to 4 for the other two bolt holes.
Fig. 1
Fig. 2

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MOUNT TOOL ON A WOOD WORKBENCH
The hardware to mount the tool is not included. If securing with bolts
instead of screws, follow the Mount Tool on a Pedestal. When drilling
the mounting holes in the workbench use a 5/16 in. bit.
1. Clean the work area where the tool will be mounted.
2. Position the tool, check that it will be level and there are no
obstructions around it that will interfere with a long workpiece.
3. Drill a 3/8 in. pilot hole for each screw. Use the tool’s mounting
holes as a template (Fig. 2).
4. Slide a flat washer over a 5/16 x 1 in. wood screw and secure the
tool in place.
5. Repeat with two more screws. Tighten all screws until the gap
between the tool and the bench top is 1/8 in.
REMOVING AND INSTALLING BLADES
1. Flip the ON/OFF switch (H) to the OFF position and remove the
yellow key (Operations - ON/OFF Switch with Key).
2. Turn the blade tension lever (Q) counterclockwise to loosen the
saw blade.
3. Lift the blade guard (B).
4. Remove the table insert (M).
5. Remove the saw blade (O) from the upper mounting arm by
pushing down slightly on the upper rocker arm (P).
6. Remove the blade from the lower blade holder.
7. Install the new blade with the teeth pointing downward. The blade
can be installed with the teeth facing the tool’s front or the right
side, based on the type of cutting you intend to do.
8. Pin-End Saw Blade - Insert the pin-end saw blade into the blade
slot’s V-grove in the lower blade holder. Then insert the upper pin-
end into the blade slot’s V-groove of the upper blade holder.
9. Plain-End Saw Blade
9.1 Insert the saw blade (Fig. 3-3) into the plain-end adapters
(Fig. 3-1) with the teeth visible through the front holes. (Fig. 3-2).

8896235 Metal Cutting Scroll Saw V1.0
12 For technical questions call 1-800-665-8685
9.2 Place both plain end blade adapters in the depressions on the
upper rocker arm. Tighten the set screws (Fig. 3-4) in each
adapter with a hex key to secure the saw blade. Tighten the
screw on each side of the adapter to keep the blade centered.
10. Hook the lower adapter onto the crossbar of the lower blade
holder. Hook the upper adapter onto the crossbar of the upper
blade holder. The teeth must face downward.
11. Reinsert the table insert (N) into the table.
TILT ANGLE ADJUSTMENT
The tilt angle indicator (Fig. 4-1) may require calibration before using the
tool. The saw blade must be installed before adjusting the table.
1. Loosen the table tilt locking knob (Fig. 4-2).
2. Place a small 90° square on the table and
align it against the saw blade.
3. Push the table down or lift it up until the table
is square with the saw blade.
4. Tighten the locking knob.
5. Loosen the screw on the tilt indicator (Fig. 4-1).
6. Rotate the tilt indicator until the point is
centered on the zero degree (0°) gradation.
Tighten the screw enough to secure the
indicator without moving it.
CONNECTING TO A DUST COLLECTOR SYSTEM
Connect a 1-1/4 in. hose or collection bag to the dust port (G) and
secure it with a spring hose clamp.
Fig. 3
Fig. 4

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INSTALLING BATTERIES IN LED LIGHT
1. Remove the screws from the LED lamp’s (A) battery cover. Set the
cover aside.
2. Align each AA battery’s polarity correctly and insert both into lamp.
3. Reattach the battery cover and secure with the screws.
OPERATION
DANGER! Do not try to remove splinters, chips, or jammed
material while the machine is running. Allow the machine to
come to a full stop and switch off the main power switch before
attempting to do so.
ON/OFF SWITCH WITH KEY
The ON/OFF switch with key (H) is located on the front of the scroll
saw. Press the switch up to turn the power ON. Push the switch down to
turn the power OFF.
Remove the yellow key from the switch when you are finished working
with the scroll saw. The power switch will not work
without the yellow safety key in place. The safety key
can only be removed when the power switch is in the
OFF position.
Make sure the key is removed from the ON/OFF switch
(H) to prevent an accidental start when adjusting or
repositioning any part of the scroll saw.
SET THE BLADE TENSION
1. Lift the blade guard (B) out of the way.
2. Gently press against each side of the saw blade. A slight deflection
without moving the saw blade ends is correct. Too much deflection
may allow the blade to drift during a cut. No deflection might cause
the blade to break during use.
3. Turn the blade tension lever (Q) clockwise to increase the tension
and counterclockwise to loosen the tension. Check the saw blade
while adjusting until the tension is correct.
Fig. 5

8896235 Metal Cutting Scroll Saw V1.0
14 For technical questions call 1-800-665-8685
TILTING THE TABLE
The user may change the table (E) angle up to 45º to the left.
1. Loosen the table tilt locking knob (Fig. 4-2).
2. Push the table (E) down or lift it up while watching the tilt indicator
(Fig. 4-1). Stop once the indicator is at the correct angle on the scale.
2.1 The tilt scale is not reliable for precision cuts. Use precision
tools such as an inclinometer or a protractor and sliding bevel
to set the tilt angle.
3. Tighten the locking knob to secure the table.
4. Cut a test piece and check the angle and adjust the table if needed.
BLADE GUARD AND HOLD-DOWN SHOE
1. Loosen the knob (Fig. 6-1) for the hold-
down shoe’s rod.
2. Adjust the height so the shoe is a maximum
of 1/16 in. above the workpiece.
3. Tighten the knob to secure the rod.
ANGLE THE HOLD-DOWN SHOE
The shoe angle must match the table angle to
control the material during the cut. When you
change the table angle, also change the shoe angle.
1. Loosen the screw connecting the hold-down shoe to the rod until
the shoe moves freely.
2. Loosen the knob (Fig. 6-1) for the hold-down shoe rod.
3. Lower the rod until the hold-down shoe sits flush on the table,
adjusting it manual if needed.
4. Tighten the hold-down shoe’s screw, then raise the rod until the
shoe is a maximum 1/16 in. above the workpiece. Tighten the
knob to secure the rod in place.
FOOT PEDAL
1. Place the foot pedal (K) down in a spot that is convenient, but will
not be accidental trod on.
2. Test the placement by stepping on the pedal and make sure it is
comfortable and you will not lose your balance.
Fig. 6

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CUTTING THE WORKPIECE
WARNING! Keep hands away from the saw blade to avoid a
serious injury or amputation.
WARNING! Do not cut round stock on this machine without using
a device to support the stock.
Four different cuts can be made with the scroll saw: straight, cross,
bevel and ripping.
1. Mark the desired cut-line on the workpiece.
2. Insert the key into the ON/OFF Switch (H) and flick the switch up.
The power light indicator below the switch will glow.
3. Position the workpiece for a cut. Do not allow the workpiece to
touch the saw blade.
4. Check and adjust if necessary the height of the hold-down shoe.
5. Press the foot pedal switch (J) to supply power to the foot pedal (K).
6. Step on the pedal to start the saw blade.
7. Adjust the saw blade speed by turning the speed control knob (I)
clockwise to increase speed or counterclockwise to decrease speed.
8. Position your hands on the workpiece to avoid the saw blade
throughout the cut. Your hands should be in a comfortable position
to avoid awkward cuts that can cause an injury.
8.1 A workpiece may be too small to safely cut. Clamp the
workpiece to a large workpiece to allow safe control.
9. Guide the workpiece against the blade. Do not force the material
against the blade as this can cause it to snap.
9.1 Reduce the speed that you guide a thicker material through
the saw blade to avoid damaging the blade.
9.2 Reduce your speed when making a curved cut to allow the
saw blade to cut the material.
10. Continue the cut in one smooth motion, if possible, until complete.
10.1 The blade may catch in the kerf. Release the foot pedal and
wait for the blade to stop. Flip the power and foot pedal
switches to the OFF position. Wedge the kerf open and the
workpiece.

8896235 Metal Cutting Scroll Saw V1.0
16 For technical questions call 1-800-665-8685
10.2 Turn the scroll saw off and wait for the saw blade to stop
before backing the blade out of a cut.
11. Remove your foot from the pedal and press the foot pedal switch to
the OFF position, once the cut is complete.
12. Once the task is complete, flick the ON/OFF switch down and
remove the key (H).
INSIDE CUT
An inside cut involves removing material without cutting from the
workpiece’s edge.
1. Mark the cut-line on the workpiece.
2. Drill a 1/4 in. hole inside the cut-line boundary at the start and end
points of each cut.
3. Remove the table insert and saw blade.
4. Center the workpiece hole where the blade will intersect it.
5. Reinstall the saw blade through the drilled hole, then return the
table insert into position.
6. Proceed with the steps in Cutting The Workpiece.
CURVED CUT
NOTICE! Avoid twisting the saw blade when making a curved cut.
A twisted blade will snap.
1. Mark the workpiece to determine the curve.
2. Sharp curves may require multiple relief cuts to avoid twisting or
applying lateral pressure to the saw blade. Plan ahead to avoid
sharp angles.
CARE & MAINTENANCE
1. Maintain the tool with care. A tool in good condition is efficient,
easier to control and will have fewer problems.
2. Inspect the tool components periodically. Repair or replace
damaged or worn components. Only use identical replacement
parts when servicing.
3. Follow instructions for lubricating and changing accessories.
4. Only use accessories intended for use with this tool.
5. Keep the tool clean, dry and free from oil/grease at all times.

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6. Maintain the tool’s labels and name plates. These carry important
information. If unreadable or missing, contact Princess Auto Ltd. for
replacements.
WARNING! Only qualified service personnel should repair the
tool. An improperly repaired tool may present a hazard to the
user and/or others.
CLEANING
Clean particulate material from the tool with a clean cloth. Apply a light
coating of wax to the table top to maintain a smooth surface if you wish.
LUBRICATION
Lubricate the rocker arms after every 8 to 10 hours of use.
1. Lay the machine on it side with the rocker arm
bearings (Fig. 7-1) facing up. The rocker arms
must be level.
2. Remove the plastic dust caps and set aside.
3. Add several drops of SAE30 oil to each
bearing. Allow the oil to seep into the bearings
for 6 to 8 hours.
4. Wipe away excess oil and insert the dust caps
back into place.
5. Return the machine to the upright position.
When not in use for an extended period, apply a thin coat of lubricant to the
steel parts to avoid rust. Remove the lubricant before using the tool again.
DISPOSAL
Recycle a tool damaged beyond repair at the appropriate facility.
Contact your local municipality for a list of disposal facilities or by-laws for
electronic devices, batteries, oil or other toxic liquids.
TROUBLESHOOTING
Visit a Princess Auto Ltd. location for a solution if the tool does not
function properly or parts are missing. If unable to do so, have a
qualified technician service the tool.
Fig. 7

8896235 Metal Cutting Scroll Saw V1.0
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PROBLEM(S) POSSIBLE CAUSE(S) SUGGESTED SOLUTION(S)
Machine
doesn’t start
or
fuse/ breaker
trips
immediately
after startup.
1. Faulty variable speed
potentiometer.
2. ON/OFF key removed.
3. Power supply fuse or
circuit breaker tripped.
4.
Power supply voltage or
circuit size incorrect.
5. Faulty circuit board
6. Faulty motor
1. Repair and test.
2 Install Disabling Key.
3 Ensure circuit is correct and free
from shorts. Reset the circuit
breaker or replace the fuse.
4. Ensure correct circuit size and
power supply voltage.
5. Inspect and replace circuit
board.
6. Repair or replace.
Machine stalls
or is under
powered.
1. Blown fuse.
2. Workpiece material to
hard.
3. Cutting speed or feed
rate too fast.
4. Machine undersized for
task.
5. Faulty motor brushes.
6. Overheated motor.
1. Check for shorts and replace
fuse.
2. Use a softer material.
3. Decrease cutting speed and
slow down feed rate.
4. Review the blade type or move
to a different type of machine.
5. Replace the motor brushes.
6. Reduce the workload and allow
the motor to cool.
Machine is
noisy or has
excessive
vibration
1. Motor or component
loose.
2. Faulty blade.
3. Machine mounting
loose.
4. Loose or broken motor
mount.
1. Tighten the fasteners for the
motor or component.
2. Replace the worn, warped, or
bent blade.
3. Tighten the machine mounting
bolts.
4. Tighten the motor fasteners or
replace the motor
Blade will not
stay on cut-line
1. Blade not tensioned
properly.
2. Too much pressure
applied to the
workpiece against the
blade.
3. Blade holders not
aligned correctly.
1. Re-tension the blade.
2. Reduce the pressure against
the blade to lower the feed rate.
3. Re-adjust blade holders.

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PROBLEM(S) POSSIBLE CAUSE(S) SUGGESTED SOLUTION(S)
Excessive blade
breakage
1. Blade not tensioned
correctly.
2. Not using relief cuts in
tight curves, or blade
twisting.
3. Wrong blade for the
material.
4. Too much pressure
applied to the workpiece
against the blade.
1. Re-tension the blade.
2. Let the blade to do the
work. Use more relief cuts
for tight turns; reduce the
feed rate; do not twist the
blade.
3. Use the correct blade for
the material being cut.
4. Reduce the pressure
against the blade to lower
the feed rate.

8896235 Metal Cutting Scroll Saw V1.0
20 For technical questions call 1-800-665-8685
PARTS BREAKDOWN