Prorack K564 User manual

K564
Fitting Kit
EN Fitting Instructions for Basic Carrier
x 1 x 1 x 1 x 1
x 8 x 4 x 4 x 1
Revision No: 5E 1

Fitting Kit K564
x 4 x 2 x 2 x 6
x 2 x 6
2

Fitting Kit K564
MAX kgs (lbs)
W/P WHD
Citroen
Berlingo L1, 5dr Van 15-+ AU 75 kgs (165 lbs) 100 kgs (220 lbs)
Berlingo L1, 5dr Van 15-+ NZ 75 kgs (165 lbs) 100 kgs (220 lbs)
Berlingo L1, 5dr Van 15-+ EU 75 kgs (165 lbs) 100 kgs (220 lbs)
Berlingo L2, 5dr Van 15-+ AU 75 kgs (165 lbs) 100 kgs (220 lbs)
Berlingo L2, 5dr Van 15-+ NZ 75 kgs (165 lbs) 100 kgs (220 lbs)
Berlingo L2, 5dr Van 15-+ EU 75 kgs (165 lbs) 100 kgs (220 lbs)
Berlingo LWB, 5dr Van 08-15 AU 75 kgs (165 lbs) 100 kgs (220 lbs)
Berlingo LWB, 5dr Van 08-15 EU 75 kgs (165 lbs) 100 kgs (220 lbs)
Berlingo LWB, 5dr Van 08-15 NZ 75 kgs (165 lbs) 100 kgs (220 lbs)
Peugeot
Partner LWB, 5dr Van 08-+ US 75 kgs (165 lbs) 100 kgs (220 lbs)
Partner LWB, 5dr Van 08-15 EU 75 kgs (165 lbs) 100 kgs (220 lbs)
Partner LWB, 5dr Van 08-15 ZA 75 kgs (165 lbs) 100 kgs (220 lbs)
Partner LWB, 5dr Van 08-15 NZ 75 kgs (165 lbs) 100 kgs (220 lbs)
Partner LWB, 5dr Van 08-15 AU 75 kgs (165 lbs) 100 kgs (220 lbs)
Partner, 5dr Van 15-18 NZ 75 kgs (165 lbs) 100 kgs (220 lbs)
Partner, 5dr Van 15-18 EU 75 kgs (165 lbs) 100 kgs (220 lbs)
Partner, 5dr Van 15-18 ZA 75 kgs (165 lbs) 100 kgs (220 lbs)
3

Fitting Kit K564
X
A B C 1 2 3
Berlingo L1, 5dr Van 15-+ (AU) -185mm 665mm - 980mm 936mm 920mm
-7 -1/4ths" 26 3/16ths" - 38 9/16ths" 36 7/8ths" 36 1/4ths"
Berlingo L1, 5dr Van 15-+ (NZ) -185mm 665mm - 980mm 936mm 920mm
-7 -1/4ths" 26 3/16ths" - 38 9/16ths" 36 7/8ths" 36 1/4ths"
Berlingo L1, 5dr Van 15-+ (EU) -185mm 665mm - 980mm 936mm 920mm
-7 -1/4ths" 26 3/16ths" - 38 9/16ths" 36 7/8ths" 36 1/4ths"
Berlingo L2, 5dr Van 15-+ (AU) -185mm 665mm - 980mm 936mm 920mm
-7 -1/4ths" 26 3/16ths" - 38 9/16ths" 36 7/8ths" 36 1/4ths"
Berlingo L2, 5dr Van 15-+ (NZ) -185mm 665mm - 980mm 936mm 920mm
-7 -1/4ths" 26 3/16ths" - 38 9/16ths" 36 7/8ths" 36 1/4ths"
Berlingo L2, 5dr Van 15-+ (EU) -185mm 665mm - 980mm 936mm 920mm
-7 -1/4ths" 26 3/16ths" - 38 9/16ths" 36 7/8ths" 36 1/4ths"
Berlingo LWB, 5dr Van 08-15 (AU) -180mm 670mm - 985mm 945mm 915mm
-7 -1/16ths" 26 3/8ths" - 38 3/4ths" 37 3/16ths" 36"
Berlingo LWB, 5dr Van 08-15 (EU) -180mm 670mm - 985mm 945mm 915mm
-7 -1/16ths" 26 3/8ths" - 38 3/4ths" 37 3/16ths" 36"
Berlingo LWB, 5dr Van 08-15 (NZ) -180mm 670mm - 985mm 945mm 915mm
-7 -1/16ths" 26 3/8ths" - 38 3/4ths" 37 3/16ths" 36"
Partner LWB, 5dr Van 08-+ (US) -180mm 670mm - 985mm 945mm 915mm
-7 -1/16ths" 26 3/8ths" - 38 3/4ths" 37 3/16ths" 36"
Partner LWB, 5dr Van 08-15 (EU) -180mm 670mm - 985mm 945mm 915mm
-7 -1/16ths" 26 3/8ths" - 38 3/4ths" 37 3/16ths" 36"
Partner LWB, 5dr Van 08-15 (ZA) -180mm 670mm - 985mm 945mm 915mm
-7 -1/16ths" 26 3/8ths" - 38 3/4ths" 37 3/16ths" 36"
Partner LWB, 5dr Van 08-15 (NZ) -180mm 670mm - 985mm 945mm 915mm
-7 -1/16ths" 26 3/8ths" - 38 3/4ths" 37 3/16ths" 36"
Partner LWB, 5dr Van 08-15 (AU) -180mm 670mm - 985mm 945mm 915mm
-7 -1/16ths" 26 3/8ths" - 38 3/4ths" 37 3/16ths" 36"
Partner, 5dr Van 15-18 (NZ) -185mm 665mm - 980mm 936mm 920mm
-7 -1/4ths" 26 3/16ths" - 38 9/16ths" 36 7/8ths" 36 1/4ths"
4

Fitting Kit K564
Partner, 5dr Van 15-18 (EU) -185mm 665mm - 980mm 936mm 920mm
-7 -1/4ths" 26 3/16ths" - 38 9/16ths" 36 7/8ths" 36 1/4ths"
Partner, 5dr Van 15-18 (ZA) -185mm 665mm - 980mm 936mm 920mm
-7 -1/4ths" 26 3/16ths" - 38 9/16ths" 36 7/8ths" 36 1/4ths"
5

Fitting Kit EN
K564
First Time Installation
●Remove parts from inside the package and
check. Contact your dealer if any parts are
missing or damaged.
●This kit fits type D only.
●Use keys to remove covers.
6

Fitting Kit EN
K564
●Remove Hex Key from right hand cover.
Front and rear crossbars only:
●Use the Hex Key to remove the endcap
screw.
●Remove the endcap by pulling on the
endcap pin and pushing on the top of the
endcap. Use a side to side motion to assist.
●Repeat on other crossbar.
7

Fitting Kit EN
K564
●Use hex screwdriver to reverse adjusting
screw 10 turns.
●Press adjusting screw and slide the leg
completely off the crossbar.
●Use the Hex Key to fully undo the adjusting
screw.
8

Fitting Kit EN
K564
●Remove the adjusting screw and store in a
safe place.
●Repeat on both leg assemblies.
●Use the Hex Key to lift the toggle
assembly.
●Remove the complete toggle assembly.
9

Fitting Kit EN
K564
●Store items away in a safe place.
●Place two packers on each leg.
●Repeat on both leg assemblies.
●Insert the capscrew and washer together
through the back of the leg.
10

Fitting Kit EN
K564
●Assemble the nut onto the capscrew. Do
Not Fully Tighten.
●Place leg assembly back onto crossbar.
Ensure the nut goes into the bottom slot of
the crossbar.
●Repeat on other crossbar.
●Carefully hold the endcap assembly and
reinsert back onto the crossbar.
●Use the Hex Key to secure the endcap
screw back into place.
11

Fitting Kit EN
K564
Fitment
●Attaches to factory-fitted mounting points
●Open or remove fixed-point covers.
●It is important to put the grubscrews in the
correct position on the vehicle.
●Use the following grubscrew lengths:
A = M8 x 50mm
B = M8 x 65mm
C = M8 x 75mm
●Select grubscrews and screw into the
vehicle's fixed points.
12

Fitting Kit EN
K564
●Refer to the underside of the pad for the
part number.
●It is important to put the pads in the correct
position on the vehicle.
●Letters refer to the pad part numbers and
position.
●Pad Part Number:
Supplied with crossbars:
A = 11-04-216
Supplied in fitting kit box:
B = 11-04-229
C = 11-04-230
D = 11-04-233
E = 11-04-234
●Place pad over grubscrew.
●Repeat for all six positions.
13

Fitting Kit EN
K564
●Please check the front of this manual for
information relating specifically to your
vehicle.
●Adjust crossbar in or out to suit vehicle.
Refer to the crossbar instructions for
crossbar adjustment.
Front and rear crossbars only:
●Ensure each end of the crossbar is
adjusted equally.
●Using 5mm Hex Key supplied with this kit,
fully tighten to 5Nm (3.7 ft lb) hand tight.
14

Fitting Kit EN
K564
Centre crossbars only:
●Use the Hex Key to fully undo the adjusting
screw.
●Press adjusting screw and pull crossbar
legs out. Refer to the crossbar instructions
for crossbar adjustment method.
●Ensure each end of the crossbar is
adjusted equally.
●Tighten adjusting screw to 3 Nm (2.2 ft lb)
hand tight.
15

Fitting Kit EN
K564
All Crossbars:
●Remove plastic clamp block by gripping bar
leg with fingers and push firmly with
thumbs until clamp block drops out behind
leg.
●Select plastic internal block (from fitting kit)
and insert into foot.
●Place crossbars on pads ensuring the pads
fit into the holes underneath the foot and
the grubscrew passes through the hole in
the foot.
16

Fitting Kit EN
K564
●Tighten the plastic knob.
●Ensure the plastic knob is in the position
shown when fully tightened.
●Repeat for all six positions.
●Check crossbar is securely attached to the
vehicle.
17

Fitting Kit EN
K564
●Use keys to fit and lock covers
CAUTION: Recheck all fasteners immediately after
a load is applied to the crossbars.
Regularly check screws are tight.
18

Fitting Kit EN
K564
Maintenance
●Clean the car roof and surfaces of the
product that will be in contact with the car
roof.
●Follow the fitting instructions for fitting the
product to your vehicle. Make sure all steps
are carried out in order.
●Set crossbars a minimum distance of
700mm (27 1/2") apart where no other
distance is specified in the fitting
instructions. This is especially important
when carrying long loads.
●Check unit is securely attached whenever
you refit it to the vehicle. If the unit feels
loose, refer to the fitting instructions and
readjust.
●Some glass/panoramic roofs and radio
antennae may not be able to be used when
the product is fitted.
●Do not modify this product.
●Refer to the maximum permitted load
capacity specified in the fitting instructions.
Do not exceed the vehicle manufacturers
roof load rating if it is lower than the
maximum load capacity specified in the
fitting instructions.
●Loads should not overhang the sides of the
product and be evenly distributed with the
lowest possible centre of gravity.
●Long loads should be secured with non-
elastic straps to the front and rear of the
vehicle.
●Objects with pointed ends (e.g. ski poles)
should be carried with the pointed ends to
the rear of the vehicle.
●Remove all loose or removable objects
from the load prior to loading.
●Make sure all loads are securely fastened
with non-elastic straps. Check regularly
during longer journeys.
●A loaded roof rack system can alter the
performance of your vehicle. Be especially
aware of the effects of side winds,
changing of direction, and braking
performance. Avoid rapid acceleration and
deceleration. Drive carefully.
●Note that the total height of the vehicle
increases when upright loads are carried.
●Products should be locked during transport
if they have locks fitted.
19

Fitting Kit EN
K564
●Check and replace worn out or defective
parts.
●Keep the product clean and maintained.
●Never drive into a car wash with the roof
rack system fitted.
●Lubricate locks and adjusting screws at
regular intervals.
●Remove the products from the vehicle
when not in use. Make sure all loose parts
are stored safely.
●Yakima Australia Pty Ltd
17 Hinkler Court
Brendale QLD 4500
AUSTRALIA
www.prorack.com.au
www.prorack.co.nz
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