Prorack K619 User manual

K619
Fitting Kit
EN Fitting Instructions for Basic Carrier
x 1 x 1 x 2 x 4
x 4 x 4
Revision No: 7G 1

Fitting Kit K619
MAX kgs (lbs)
W/P WHD
Opel
Agila, 5dr Hatch 08-15 EU 50 kgs (110 lbs) 50 kgs (110 lbs)
Vauxhall
Agila, 5dr Hatch 08-15 EU 50 kgs (110 lbs) 50 kgs (110 lbs)
Suzuki
Splash, 5dr Hatch 08-16 EU 50 kgs (110 lbs) 50 kgs (110 lbs)
Splash, 5dr Hatch 11-+ NZ 50 kgs (110 lbs) 50 kgs (110 lbs)
2

Fitting Kit K619
X
A B C 1 2 3
Agila, 5dr Hatch 08-15 (EU) -150mm 470mm - 765mm 745mm -
-5 -15/16ths" 18 1/2ths" - 30 1/8ths" 29 5/16ths" -
Agila, 5dr Hatch 08-15 (EU) -150mm 470mm - 765mm 745mm -
-5 -15/16ths" 18 1/2ths" - 30 1/8ths" 29 5/16ths" -
Splash, 5dr Hatch 08-16 (EU) -150mm 470mm - 765mm 745mm -
-5 -15/16ths" 18 1/2ths" - 30 1/8ths" 29 5/16ths" -
Splash, 5dr Hatch 11-+ (NZ) -150mm 470mm - 765mm 745mm -
-5 -15/16ths" 18 1/2ths" - 30 1/8ths" 29 5/16ths" -
3

Fitting Kit EN
K619
First Time Installation
●Remove parts from inside the package and
check. Contact your dealer if any parts are
missing or damaged.
●This kit fits type A, B, C and D.
●These instructions show type A crossbar
fitted. They also apply to type B, C and D.
NOTE: Clamp images in these instructions may
not be representative of the clamps in this kit
4

Fitting Kit EN
K619
●Use keys to remove covers.
●Use hex screwdriver to reverse adjusting
screw 10 turns.
●Press adjusting screw and pull crossbar
legs out. Refer to the crossbar instructions
for crossbar adjustment method.
●Ensure each end of the crossbar is
adjusted equally.
5

Fitting Kit EN
K619
●Remove locking screw.
●Apply protective strip as shown.
Trim if required.
●Attach clamp to each leg. NOTE; clamps
may have labels showing their positions on
the vehicle (For example; "Front Right").
6

Fitting Kit EN
K619
●Refit locking screw so that it goes through
the hole in the clamp. Do not begin to
tighten the locking screw.
●Refer to the underside of the pad for the
part number.
●It is important to put the pads in the correct
position on the vehicle.
●Letters refer to the pad part numbers and
position.
●Pad Part Number:
A = 11-04-250
B = 11-04-251
C = 11-04-292
7

Fitting Kit EN
K619
●Fit rubber pads (supplied with fitting kit) to
foot. Pad may vary in shape to that shown.
●Make sure the pad fits into the holes
underneath the foot.
Fitment
●Clamps directly to edge of roof under the
doors
●Please check the front of this manual for
information relating specifically to your
vehicle.
●Place crossbar on vehicle. Minimum
recommended spacing between the bars is
700mm (27 1/2") (unless otherwise stated).
8

Fitting Kit EN
K619
●Adjust the legs on the crossbar so that they
are positioned equally from the ends of the
crossbar, and the clamps engage firmly on
the body work of the vehicle.
●Tighten adjusting screw to 5 Nm (3.7 ft lb)
hand tight.
●Tighten locking screw on both legs evenly.
9

Fitting Kit EN
K619
●Check crossbar is securely attached to the
vehicle.
●Use keys to fit and lock covers
CAUTION: Recheck all fasteners immediately after
a load is applied to the crossbars.
Regularly check screws are tight.
10