Prorack EXP360 User manual

Page 1 of 6EXP360U-Rev4.0
Roof Box 360 L
First Time Installation
• Please read instructions carefully before installation.
• Check the contents of kit. Contact your Prorack dealer if any parts appear to be missing or damaged.
• Clean your roof racks prior to fitting the roof box.
Important Warning
• It is critical that all Prorack racks and accessories be properly and securely attached to your vehicle. Improper
attachment could result in an automobile accident, and could cause serious bodily injury or death to you or to others.
• You are responsible for securing the racks and accessories to your car, checking the attachments prior to use, and
periodically inspecting the products for adjustment, wear, and damage.
• If you do not understand all of the instructions and cautions, or if you have no mechanical experience and are not
thoroughly familiar with the installation procedures, you should have the product installed by a professional installer
such as a roof rack specialist.
Kit Contents
Item Component Qty
A Roof Box Base 1
B Roof Box Lid 1
CLatchClamp 4
DNutPlate 6
ELidLifterPivot 2
FCapscrew 12
GLuggageStrap 2
H Fitting Kit 1 (SP166) 1
I Fitting Kit 2 (SP167) 1
J Allen Key 2.5 mm 1
KKeySet 1
LHolePunch 2
2
AB
1
3
2
AB
1
3
2
AB
1
3
2
AB
1
3
OPENS
EITHER SIDE
MAX WEIGHT:
50 KG
LENGTH: 145 CM
WIDTH: 85 CM
HEIGHT: 44 CM
WEIGHT: 10.4 KG
A
B
K
I
J
C
G
H
F
E
L
EXP360U
D

Page 2 of 6EXP360U-Rev4.0
MAX. 75 kg
MAX.
MAX.
10.4 kg
MIN. = 570 mm
MAX. = 840 mm
OK NO
OK NO NO
A
B
C
1Remove Roof Box Base (A) from Roof Box Lid (B)
A
B
A
!

Page 3 of 6EXP360U-Rev4.0
2Attach Latch Clamps to Roof Box Lid sides
B
3Attach Lid Lifter Pivots to Roof Box Lid front and rear
x2
B
x4
4Place Roof Box Lid (B) on Roof Box Base (A)
B
A
LEFT side
RIGHT side
RIGHT side
CF
D
2.5 mm
!
2.5 mm
D
FE
!

Page 4 of 6EXP360U-Rev4.0
5Attach Lid Lifters to Roof Box Lid
Y
Y
H
H
6Your assembled Roof Box is now ready to be fitted
Continue on Step 7 to install Prorack 360 L Roof Box to your Roof Racks

Page 5 of 6EXP360U-Rev4.0
Fitting Kit 1 (SP166)
Use for Standard Bar
2
AB
1
3
2
AB
1
3
!
7A
20 - 60 mm
MAX .
45 mm
4 Nm
67 - 90 mm
33 mm
34 - 66 mm
34 - 66 mm
67 - 90 mm
33 mm
4 Nm
1
2
A
B
3
A
A
A
A
B
B
B
2
1
3
2
1
3
2
1
3
2
AB
1
3
2
AB
1
3
Fitting Kit 2 (SP167)
Use for Aero or Heavy Duty
7B
Securing luggage
SP166
SP167
ABC
VALID FOR MODEL WITH:
+
OK
8

Page 6 of 6EXP360U-Rev4.0
Securing skis with luggage
+
OK
SP166
SP167
SP166
SP167
A
B
CD E
D E
OK
NO
!
MAX.
RE-CHECK
!
A
B
!
C
MAX.
Roof Box Care:
• Use a clean soft cloth. Wash with mild soap and water. Polish
with automotive type wax and UV protectant to prevent
colour fade.
• Periodically check the knobs inside the roof box and tighten
if necessary. Attachment hardware can loosen over time.
Check and tighten if necessary, before each use.
• Be sure all hardware is secured according to instructions.
Failure to perform safety checks before driving away can
result in property damage, personal injury.
Care and Maintenance
Lock Maintenance:
• Spray a small amount of lubricant into lock mechanism once
a month.
If Your Vehicle Has A Rear Hatch:
• On some vehicles, hatch interference is unavoidable.
Use caution when opening your hatch.
Caution
Automatic Car Washes:
• Do not enter car wash with roof box installed on
vehicle.
Prorack
17 Hinkler Court, Brendale
QLD 4500, Australia
Freephone
AU: 1800 143 548 www.prorack.com.au
NZ: 0800 4776 722 www.prorack.co.nz