Prorack K945 User manual

K945
Fitting Kit
EN Fitting Instructions for Basic Carrier
x 6 x 6 x 6 x 6
Revision No: 1A 1

Fitting Kit K945
MAX kgs (lbs)
W/P WHD
Iveco
Daily Low Roof, 4dr Van 15-+ NZ 100 kgs (220 lbs) 100 kgs (220 lbs)
Daily Low Roof, 4dr Van 15-+ ZA 100 kgs (220 lbs) 100 kgs (220 lbs)
Daily Low Roof, 4dr Van May 15-+ AU 100 kgs (220 lbs) 100 kgs (220 lbs)
Daily Mid Roof, 4dr Van 15-+ AU 100 kgs (220 lbs) 100 kgs (220 lbs)
Daily Mid Roof, 4dr Van 15-+ NZ 100 kgs (220 lbs) 100 kgs (220 lbs)
Daily Mid Roof, 4dr Van 15-+ ZA 100 kgs (220 lbs) 100 kgs (220 lbs)
2

Fitting Kit K945
X
A B C 1 2 3
Daily Low Roof, 4dr Van 15-+ (NZ) 1060mm 1860mm 2660mm 1050mm 1050mm 1050mm
41 3/4ths" 73 1/4ths" 104 3/4ths" 41 5/16ths" 41 5/16ths" 41 5/16ths"
Daily Low Roof, 4dr Van 15-+ (ZA) 1060mm 1860mm 2660mm 1050mm 1050mm 1050mm
41 3/4ths" 73 1/4ths" 104 3/4ths" 41 5/16ths" 41 5/16ths" 41 5/16ths"
Daily Low Roof, 4dr Van May 15-+ (AU) 1060mm 1860mm 2660mm 1050mm 1050mm 1050mm
41 3/4ths" 73 1/4ths" 104 3/4ths" 41 5/16ths" 41 5/16ths" 41 5/16ths"
Daily Mid Roof, 4dr Van 15-+ (AU) 1400mm 2300mm 3200mm 735mm 735mm 735mm
55 1/8ths" 90 9/16ths" 126" 28 15/16ths" 28 15/16ths" 28 15/16ths"
Daily Mid Roof, 4dr Van 15-+ (NZ) 1400mm 2300mm 3200mm 735mm 735mm 735mm
55 1/8ths" 90 9/16ths" 126" 28 15/16ths" 28 15/16ths" 28 15/16ths"
Daily Mid Roof, 4dr Van 15-+ (ZA) 1400mm 2300mm 3200mm 735mm 735mm 735mm
55 1/8ths" 90 9/16ths" 126" 28 15/16ths" 28 15/16ths" 28 15/16ths"
3

Fitting Kit EN
K945
Items you will require:
●Tape measure
Pen
Flat-head screwdriver
Craft knife
Side cutters or tin snips
Hammer
8mm (3/8") punch
Cordless drill
Depth stop
Vacuum cleaner
Rust inhibitor
Small paint brush
Neutral cure silicon sealant
Rivet gun
Attention:
●Attaches with riveted mounts under rubber
ditch mould. Professional installation
advised.
First Time Installation
●Remove parts from inside the package and
check. Contact your dealer if any parts are
missing or damaged.
4

Fitting Kit EN
K945
●This kit fits type A, B, C and D.
●These instructions show type A crossbar
fitted. They also apply to type B, C and D.
●Assemble front and rear plugs to tracks.
Note: Rear plug shown in picture.
●Carefully select position on vehicle roof
making sure that your crossbar lengths will
match selected positions for the tracks.
●Apply long lengths of masking tape to
vehicle roof in both positions.
●Make sure there is no interference between
what you intend to carry with aerials,
sunroof or tailgate.
5

Fitting Kit EN
K945
●Tracks can be fitted either parallel or
tapered to match vehicle roof shape.
●Parallel Tracks:
A1 & A2 are equal
B1 & B2 are equal
C1 & C2 are equal
D1 & D2 are equal
●Tapered Tracks:
A1 & A2 are different
B1 & B2 are equal
C1 & С2 are equal
D1 & D2 are equal
●With help from another person, carefully lay
tracks over the masking tape and mark
rivet hole positions with a pencil or pen.
●Take care not to move the tracks until the
holes are marked out.
●Use drill bit supplied, to drill rivet holes in
marked positions.
●Take care not to drill too deep.
●Vacuum and clean swarf from channel.
●Treat holes to prevent corrosion.
6

Fitting Kit EN
K945
●Remove masking tape and apply silicon
sealant around drilled holes.
●Sit tracks on roof and line up tracks with
drilled holes.
●Insert rivets through the tracks and into
drilled holes.
●Fit pop rivet nozzle supplied with tracks to
your rivet gun.
Note: It is a standard thread to fit most rivet
guns. Use low pressure on air rivet guns.
●Ensure that the front plugs are at the front
of the track and rear plugs at the rear.
●Rivet tracks to roof.
●Slide metal T-bolt into the track channel via
the entrance on the rear end plug.
7

Fitting Kit EN
K945
Fitment
●Use keys to remove covers.
●Use hex screwdriver to reverse adjusting
screw 10 turns.
●Press adjusting screw and pull crossbar
legs out. Refer to the crossbar instructions
for crossbar adjustment method.
●Ensure each end of the crossbar is
adjusted equally.
8

Fitting Kit EN
K945
●Remove plastic clamp block by gripping bar
leg with fingers and push firmly with
thumbs until clamp block drops out behind
leg.
●Select plastic internal block (from fitting kit)
and insert into foot.
●Repeat for all legs.
●Fit rubber pads (supplied with fitting kit) to
foot. Pad may vary in shape to that shown.
●Make sure the pad fits into the holes
underneath the foot.
9

Fitting Kit EN
K945
●Adjust crossbar in or out to suit vehicle.
Refer to the crossbar instructions for
crossbar adjustment.
●Ensure that the crossbar is adjusted evenly
at both ends.
●Mount crossbar over metal T-bolt.
●Tighten adjusting screw to 2 Nm (1.5 ft lb)
hand tight.
●Tighten the plastic knob.
●Ensure the plastic knob is in the position
shown when fully tightened.
10