Prorack K954 User manual

K954
Fitting Kit
EN Fitting Instructions for Basic Carrier
x 4 x 4 x 4
Revision No: 4D 1

Fitting Kit K954
MAX kgs (lbs)
W/P WHD
Toyota
Fortuner GX, 5dr SUV 16-+ NZ 75 kgs (165 lbs) 75 kgs (165 lbs)
Fortuner GX, 5dr SUV Nov 15-+ AU 75 kgs (165 lbs) 75 kgs (165 lbs)
Hilux Double Cab, 4dr Ute 16-+ EU 75 kgs (165 lbs) 75 kgs (165 lbs)
Hilux Double Cab, 4dr Ute 16-+ ZA 75 kgs (165 lbs) 75 kgs (165 lbs)
Hilux Double Cab, 4dr Ute Oct 15-+ NZ 75 kgs (165 lbs) 75 kgs (165 lbs)
Hilux Double Cab, 4dr Ute Oct 15-+ AU 75 kgs (165 lbs) 75 kgs (165 lbs)
Hilux Extra Cab, 2dr Ute 16-+ EU 75 kgs (165 lbs) 75 kgs (165 lbs)
Hilux Extra Cab, 2dr Ute 16-+ ZA 75 kgs (165 lbs) 75 kgs (165 lbs)
Hilux Extra Cab, 2dr Ute Oct 15-+ AU 75 kgs (165 lbs) 75 kgs (165 lbs)
Hilux Extra Cab, 2dr Ute Oct 15-+ NZ 75 kgs (165 lbs) 75 kgs (165 lbs)
Hilux Single Cab, 2dr Ute 16-+ EU 35 kgs (77 lbs) 50 kgs (110 lbs)
Hilux Single Cab, 2dr Ute 16-+ ZA 35 kgs (77 lbs) 50 kgs (110 lbs)
Hilux Single Cab, 2dr Ute Oct 15-+ AU 35 kgs (77 lbs) 50 kgs (110 lbs)
Hilux Single Cab, 2dr Ute Oct 15-+ NZ 35 kgs (77 lbs) 50 kgs (110 lbs)
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Fitting Kit K954
X
A B C 1 2 3
Fortuner GX, 5dr SUV 16-+ (NZ) -230mm 465mm - 880mm 880mm -
-9 -1/16ths" 18 5/16ths" - 34 5/8ths" 34 5/8ths" -
Fortuner GX, 5dr SUV Nov 15-+ (AU) -230mm 465mm - 880mm 880mm -
-9 -1/16ths" 18 5/16ths" - 34 5/8ths" 34 5/8ths" -
Hilux Double Cab, 4dr Ute 16-+ (EU) -200mm 500mm - 885mm 885mm -
-7 -7/8ths" 19 11/16ths" - 34 13/16ths" 34 13/16ths" -
Hilux Double Cab, 4dr Ute 16-+ (ZA) -200mm 500mm - 885mm 885mm -
-7 -7/8ths" 19 11/16ths" - 34 13/16ths" 34 13/16ths" -
Hilux Double Cab, 4dr Ute Oct 15-+ (NZ) -200mm 500mm - 885mm 885mm -
-7 -7/8ths" 19 11/16ths" - 34 13/16ths" 34 13/16ths" -
Hilux Double Cab, 4dr Ute Oct 15-+ (AU) -200mm 500mm - 885mm 885mm -
-7 -7/8ths" 19 11/16ths" - 34 13/16ths" 34 13/16ths" -
Hilux Extra Cab, 2dr Ute 16-+ (EU) -350mm 300mm - 885mm 885mm -
-13 -3/4ths" 11 13/16ths" - 34 13/16ths" 34 13/16ths" -
Hilux Extra Cab, 2dr Ute 16-+ (ZA) -350mm 300mm - 885mm 885mm -
-13 -3/4ths" 11 13/16ths" - 34 13/16ths" 34 13/16ths" -
Hilux Extra Cab, 2dr Ute Oct 15-+ (AU) -350mm 300mm - 885mm 885mm -
-13 -3/4ths" 11 13/16ths" - 34 13/16ths" 34 13/16ths" -
Hilux Extra Cab, 2dr Ute Oct 15-+ (NZ) -350mm 300mm - 885mm 885mm -
-13 -3/4ths" 11 13/16ths" - 34 13/16ths" 34 13/16ths" -
Hilux Single Cab, 2dr Ute 16-+ (EU) -200mm - - 885mm - -
-7 -7/8ths" - - 34 13/16ths" - -
Hilux Single Cab, 2dr Ute 16-+ (ZA) -200mm - - 885mm - -
-7 -7/8ths" - - 34 13/16ths" - -
Hilux Single Cab, 2dr Ute Oct 15-+ (AU) -200mm - - 885mm - -
-7 -7/8ths" - - 34 13/16ths" - -
Hilux Single Cab, 2dr Ute Oct 15-+ (NZ) -200mm - - 885mm - -
-7 -7/8ths" - - 34 13/16ths" - -
3

Fitting Kit EN
K954
First Time Installation
●Remove parts from inside the package and
check. Contact your dealer if any parts are
missing or damaged.
●This kit fits type A, B, C and D.
●These instructions show type A crossbar
fitted. They also apply to type B, C and D.
NOTE: Clamp images in these instructions may
not be representative of the clamps in this kit
4

Fitting Kit EN
K954
●Use keys to remove covers.
●Use hex screwdriver to reverse adjusting
screw 10 turns.
●Press adjusting screw and pull crossbar
legs out. Refer to the crossbar instructions
for crossbar adjustment method.
●Ensure each end of the crossbar is
adjusted equally.
5

Fitting Kit EN
K954
●Remove locking screw.
●Refer to the underside of the pad for the
part number.
●It is important to put the pads in the correct
position on the vehicle.
●Letters refer to the pad part numbers and
position.
●Pad Part Number:
A = 244
6

Fitting Kit EN
K954
●Place rubber pads (supplied with fitting kit)
on the vehicle roof. Pad may vary in shape
to that shown.
●Make sure the pad fits into the holes
underneath the foot.
●Apply protective strip as shown.
Trim if required.
7

Fitting Kit EN
K954
●It is important to put the clamps in the
correct position on the vehicle.
●Letters refer to the part numbers stamped
on clamps.
●Clamp Part Number:
A = A715
●Attach clamp to each leg. NOTE; clamps
may have labels showing their positions on
the vehicle (For example; "Front Right").
●Refit locking screw so that it goes through
the hole in the clamp. Do not begin to
tighten the locking screw.
8

Fitting Kit EN
K954
Fitment
●Clamps directly to edge of roof under the
doors
●Please check the front of this manual for
information relating specifically to your
vehicle.
●Place crossbar on vehicle. Minimum
recommended spacing between the bars is
700mm (27 1/2") (unless otherwise stated).
●Adjust the legs on the crossbar so that they
are positioned equally from the ends of the
crossbar, and the clamps engage firmly on
the body work of the vehicle.
●Tighten adjusting screw to 3 Nm (2.2 ft lb)
hand tight.
9

Fitting Kit EN
K954
●Tighten locking screw on both legs evenly,
2.5 Nm (1.8 ft lb).
●Check crossbar is securely attached to the
vehicle.
●Use keys to fit and lock covers
10