Punair ARC 160 MAX User manual

INVERTER MMA/ARC SMART WELDER MAX SERIES
USER`S MANUAL
PLEASE CAREFULLY READ THIS MANUAL BEFORE ASSEMBLY、
USEING OR MAINTAINANCE

ARC160MAX、ARC200MAX、ARC250DMAX、ARC250MAX、ARC315MAX
INVERTER MMA/ARC SMART WELDER MAX SERIES
CAUTION
Please make the generator’s power at least 2 times than the welder’s rated power when
using generators as power supply
When the DC inverter welder works with AC welder, please don’t let the output cable of two
different machine connected together in case of welder damage
Once you touch the electric parts will result in electric shock
● Don’t touch the electric parts.
● Make sure the welder connect to earth before using.
● Off power supply while assembly and maintenance.
● Don’t use the welder while opening the case.
● Please use the good insulating gloves.
ARC、Spatter and slag may burn eyes and skin, abnormal noise may hurt hearing
● Please use the welding mask to protect your face and eye
● Please use the welding clothes to protect your body
● Please use hearing protecting tool when it is noising
Using welder in a narrow place or higher have the potential to cause electric shocks, stinging
lead to falls and other accidents.
● Please use the VRD device or build-in VRD welder in the following location
●2m or higher location with risk of falling, workers who may be exposed to bars and other
places of grounding electrical conductivity.
● Please check the VRD device per the safety rule while operating
The dust, smoke or gas caused by welding are bad for health
● Please use local exhaust ventilation equipment and respiratory protective equipment.
● When operating in narrow places, please check and accept monitoring of adequate
ventilation, wearing of respiratory protective equipment
● Please don’t use the welder in the degreasing, cleaning and spraying area
It may result in fire, blasting or other accident during welding
● Please don’t place any Combustible and flammable gases in the welding location.
● Please don’t weld any airtight container, like oil tank or tube or others
● Please equip with fire apparatus in welding location.
Lifting Device:
The standard package for this welder is carton or wooden box without any connector for
lifting device, so when the welder arrive, please use the fork lift truck to move the machine
and then open it.
●When the welder equipped with rings for lifting, you can use the ring to transport the
machine, but please notice that don’t use roller to move the welder since it may damage the
welder
● Please make sure all accessories have been removed when lifting
● When the welder is being lifted, please make sure there is nobody below the welder and
there is someone to mention the passengers.
● Please don’t use the crane to move the welder quickly.
● Please install the welder in accordance with the assembly direction.
DANGER
CAUTION
DANGER
CAUTION
CAUTION

CONTENTS
CONTENTS·······························································································1
1、MACHINE DESCRIPTION··········································································· 2
2、TECHNICAL PARAMETERS TABLE································································· 3
3、PANEL FUNCTION INSTRUCTION································································· 4
4、ACCESSORY DRAWING·············································································5
5、INSTALLATION INSTRUCTION····································································· 5
6、OPERATING INSTRUCTIONS ····································································· 6
7、PRECAUTIONS·······················································································7
8、MAINTENANCE,AFTER-SALES·····································································8
9、TROUBLESHOOTING AND FAULT FINDING······················································8

ARC160MAX、ARC200MAX、ARC250DMAX、ARC250MAX、ARC315MAX
INVERTER MMA/ARC SMART WELDER MAX SERIES
·user’s manual·HW-YF-240D-A1
2
1. MACHINE DESCRIPTION
1) INVERTER MMA/ARC SMART WELDER MAX SERIES FEATURES
ARC160MAX、 ARC200MAX、 ARC230MAX、 ARC260MAX、 ARC330MAX inverter MMA/ARC smart
welder max series are our company's own R & D design , which has the following advantages:
① Strong ability against the power fluctuation, it can work normally under the fluctuation of
±15%;
② Fashionable appearance, LED display ,small size, light weight and easy to move;
③ Using the three-proofed structure against the dust,moisture and corrosion, very considerable
protection for all the electronic components;
④ This series of manual arc welding machine have been used the current-mode PWM pulse width
adjustment technology,IGBT inverter technology and high-power fast recovery diode application
technology, to ensure the product stability;
⑤ With under-voltage, overheating, over current, lack of phase protection, to ensure product
reliability;
⑥ Stable output performance, real-time monitoring of the welding output power, the effective
management of the output current to ensure welding welding reliability;
⑦ With a good dynamic characteristics, easy arc, arc stability, easy to control the pool;
⑧ With precise preset welding current to make sure good welding result and energy saving more
energy ,easy to operate and suitable for different thickness work-piece, thin plate in small current and
thick plate in large current.
2) APPLICATION:
Suitable for welding of carbon steel, alloy steel, non-ferrous metals, suitable for boiler pressure-melt
industrial power plants, aerospace manufacturing, industrial, automotive and vehicle manufacturing,
construction and other related metals welding industry.
3) MODEL EXPLANATION:
ARC □□□ MAX
4) LABEL EXPLANATIONS:
and instructions Earthing loop
Disconnet the machine from the mains Attention.Warning of possible
before installation or adjustment user health damage
Wear a welding mask Movement direction
Wear a dust mask Unlocked
Rotation direction Locked
ARC/MMA inverter welder
Indicate the product name
Indicate parameter difference
Read all safety regulations
and instructions
Earthing loop
Unlocked
Movement direction

ARC160MAX、ARC200MAX、ARC250DMAX、ARC250MAX、ARC315MAX
INVERTER MMA/ARC SMART WELDER MAX SERIES
·user’s manual·HW-YF-240D-A1
3
Note:Be sure to identify the product model on the nameplate, the same product model may have different parameters.
2. TECHNICAL PARAMETERS TABLE
Model
Parameters
ARC 160 MAX
ARC 200 MAX
ARC 250D MAX
ARC 250 MAX
ARC 300 MAX
Power voltage（V）
AC220
±15%
AC220
±15%
AC220
±15%
AC380V
±15%
AC380V
±15%
Frequency （Hz）
50/60
50/60
50/60
50/60
50/60
Rated input current
（A）
32
40
56
16
21
No-load voltage
（V）
70
70
62
60
60
Output current（A）
30-170
30-210
30-240
30-260
30-300
Rated output
voltage (V)
26.8
28.4
29.2
30.4
32
Hot Start(A)
1-100
1-100
1-100
1-100
1-100
Force adjusting
range(A)
1-10
1-10
1-10
1-10
1-10
Duty cycle （%）
30
30
30
40
30
No-load loss （W）
40
40
40
80
80
Efficiency（%）
80
80
80
85
85
Power factor
0.73
0.73
0.73
0.93
0.93
Insulation grade
F
F
F
F
F
Housing protection
grade
IP21
IP21
IP21
IP21
IP21
Weight (kg)
4.64
4.64
9.19
6.6
9.19
Dimensions（mm）
305*146*258
305*146*258
403*181*324
350*159*300
403*181*324

ARC160MAX、ARC200MAX、ARC250DMAX、ARC250MAX、ARC315MAX
INVERTER MMA/ARC SMART WELDER MAX SERIES
·user’s manual·HW-YF-240D-A1
4
Model
Parameters
ARC 160 MAX
ARC 200 MAX
ARC 250D MAX
ARC400 MAX
Power voltage（V）
AC220
±15%
AC380
V±15%
AC220
±15%
AC380
V±15%
AC220
±15%
AC380
V±15%
AC380V
±15%
Frequency （Hz）
50/60
50/60
50/60
50/60
Rated input current
（A）
32
15
40
21
45
23
23
No-load voltage
（V）
77
68
77
68
77
68
60
Output current（A）
30-170
30-210
30-200
30-240
30-400
Rated output
voltage (V)
26.4
28
28
29.6
36
Hot Start(A)
1-100
1-100
1-100
1-100
Force adjusting
range(A)
1-10
1-10
1-10
1-10
Duty cycle （%）
30
30
30
30
No-load loss （W）
40
40
40
80
Efficiency（%）
80
80
80
85
Power factor
0.73
0.73
0.73
0.93
Insulation grade
F
F
F
F
Housing protection
grade
IP21
IP21
IP21
IP21
Weight (kg)
4.64
4.64
6.6
12.51
Dimensions（mm）
305*146*258
305*146*258
350*159*300
458*219*353

ARC160MAX、ARC200MAX、ARC250DMAX、ARC250MAX、ARC315MAX
INVERTER MMA/ARC SMART WELDER MAX SERIES
·user’s manual·HW-YF-240D-A1
5
3. PANEL FUNCTION INSTRUCTION
Function description：
1
LED display
2
①current adjustment knob
②Press to switch functions
3
Positive output
4
Negative output
5
Grounding bolt
6
Power switch
7
Input power cable
Function description：
1
LED display
2
①current adjustment knob
②Press to switch functions
3
Positive output
4
Negative output
5
Grounding bolt
6
Power switch
7
Input power cable
Picture3-1 ARC160MAX/ARC200MAX/ARC250DMAX

ARC160MAX、ARC200MAX、ARC250DMAX、ARC250MAX、ARC315MAX
INVERTER MMA/ARC SMART WELDER MAX SERIES
·user’s manual·HW-YF-240D-A1
6
4. ACCESSORY DRAWING
Picture 4-1 Electrode holder with cable Picture 4-2 Earth clamp with cable
Picture 4-3 Connector assembly way Picture 4-4 Internal hexagonal wrench
5. INSTALLATION INSTRUCTION
If the connecting cable is too long, it will have a great influence on the arcing performance as well
as the stability of the welding performance. Therefore,please use the recommended length.If you want
to reduce the voltage drop, please use a cable with a larger cross section.
1) Ground the cables with section area no less than 6mm2to the housing,the way is connecting
screw in the back of the power source to ground device;
2) Connect the power cable to the distribution box with the corresponding voltage level of the
welder . Do not connect the wrong voltage and ensure that the fluctuation of the input voltage is within
the allowable range;
3) Make sure that the input power cable, output electrode holder, and output earth clamp are
reliably connected. For the output interface, refer to the connection method below and tighten it
clockwise;
4) Please pay attention to the connecting terminal, DC welding machine has two connecting ways:
positive connection and negative connection. Positive connection: connect the electrode holder with
“-” terminal,while workpiece with the “+” terminal. Negative connection: workpiece with the“-”
terminal, holder with the “+” terminal. Choose suitable way according to the working situation. If
unsuitable choice is made,it will cause unstable arc, more spatters and conglutination. If such problems
occur, please change the polarity of the fastening plug.
Grounding
Picture3-2 ARC250MAX/ARC315MAX

ARC160MAX、ARC200MAX、ARC250DMAX、ARC250MAX、ARC315MAX
INVERTER MMA/ARC SMART WELDER MAX SERIES
·user’s manual·HW-YF-240D-A1
7
Picture5-1 Installation of ARC 200 MAX
6. OPERATION INSTRUCTION
1) Turn the power switch to “ON”,the power indicator lit up,cooling fan within the machine start to
work immediately
2) Please ensure the suitable welding current and arc force current according to the thickness of
the workpiece ,the diameter of the electrode, station and technology needs
3) Clip electrode to the electrode holder,the machine is in the manual welding mode and standby
state.
Flat welding current and electrode specification list:
Specification
φ2.5
φ3.2
φ4.0
φ5.0
Current
70-100A
110-140A
170-220A
230-280A
4) Arc force adjusting function is used to adjust the welding performance, specially in vertical and
overhead welding.With the use of welding current adjusting knob,it can achieve the ideal effect of
welding.
5) When welding in wet, high altitude, narrow, metal containers and other places, it is
recommended to use the VRD function which can ensure the no-load output voltage is about 14v-24v .
(VRD indicator is on, VRD function is on)
WARNING!
Before connecting operation,please make sure all the power is turned off. The right
order is to connect the electrode cable and earth clamp cable to the machine first, and make sure
they are firmly connected and then put the power plug to the power source.

ARC160MAX、ARC200MAX、ARC250DMAX、ARC250MAX、ARC315MAX
INVERTER MMA/ARC SMART WELDER MAX SERIES
·user’s manual·HW-YF-240D-A1
8
7. PRECAUTIONS
1) Environment
① The machine should be operated in dry environments with humidity level of max 90%.
② Ambient temperature should be between -10 to 40 degree centigrade.
③ Avoid welding in sunshine or drippings. Do not let water infilter the machine.
④ Avoid welding in dusty area or the environment with corrosive gas.
2) Safety norms
The welding machine is installed with protection circuit of over voltage, over current and over
heat. When voltage, output current and temperature of machine exceed the required standard, welding
machine will stop working automatically. However, overuse (such as over voltage) will still result in
damage to the welding machine. To avoid this, the user must pay attention to the following notes.
① The working area is adequately ventilated!
The welding machine is powerful machine.When it is being operated, it generated by high current,
under this situation,natural wind will not satisfy machine cool demands. So a fan is used into
inner-machine to cool down itself. Make sure the intake is not blocked or covered.The objects around
the welding machine should be kept away not less than 0.3 meters.Make sure the working area
adequately ventilated is specially necessary. It is vitally important for the performance and longevity of
the machine
② Do not over load!
The operator should remember to watch the max duty current (Response to the selected duty
cycle). Keep welding current is not exceed max duty cycle current. Over-load current will damage and
burn up machine.
③ Do not over voltage!
Power voltage can be found in diagram of main technical data. Automatic compensation circuit of
voltage will assure the welding current keep in allowable range. If power voltage exceeds the allowable
range limited, it will damage to components of machine. The operator should understand this situation
and take preventive measures.
④ There is a grounding screw behind welding machine, with a grounding marker on it. Before
operation , welding crust must be grounded reliable with cable which section is over 6 square
millimeter, in order to prevent from static electricity , and accidents possibly caused by electricity
leaking.
⑤ If welding time exceeds the duty cycle limited, welding machine will stop working for
protection. Because machine is overheated, temperature control switch is on “ON’’ position and the
indicator light is yellow (red). In this situation, you needn't pull the plug, in order to let the fan cool the