Pylontech Phantom-S User manual

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Version: 2.0
Lithium-Iron Phosphate Battery
Phantom-S Product Manual

Contents
1. Safety Precautions...............................................................................................................................1
1.1 Before Connecting.................................................................................................................1
1.2 In Using.....................................................................................................................................1
2. Introduction..............................................................................................................................................3
2.1 features:...................................................................................................................................3
2.2 Specifications..........................................................................................................................4
2.3 Equipment Interface Instruction...........................................................................................5
Phantom-S Product Front Interface............................................................................................5
LED Indicators................................................................................................................................5
Phantom-S Product Back Interface...........................................................................................6
Definition of RJ45 Port Pin ............................................................................................................7
Definition of RJ11 Port Pin ............................................................................................................7
BMS function .................................................................................................................................8
3. Safe Handing of Lithium batteries Guide.............................................................................................. 9
3.1 Schematic Diagram of Solution...........................................................................................9
3.2 Explanation of Symbols.........................................................................................................9
3.3 Tools........................................................................................................................................10
3.4 Safety Gear...........................................................................................................................10
4. Installation..............................................................................................................................................11
4.1 Package Items......................................................................................................................11
4.2 Installation Location.............................................................................................................12
4.3 Installation .............................................................................................................................12
5. Trouble Shooting Steps..........................................................................................................................22
5.1 Problem determination based on:.....................................................................................22
5.2 Preliminary determination steps: ........................................................................................22
5.3 The battery cannot be charged or discharged ..............................................................22
6. EMERGENCY SITUATIONS ......................................................................................................................23
This manual introduces Phantom-S from Pylontech. Please read this manual before you
install the battery and follow the instruction carefully during the installation process. Any
confusion, please contact Pylontechimmediately for advice and clarification.

1. Safety Precautions
Reminding
1) It is very important and necessary to read the user manual carefully (in the accessories)
before installing or using battery. Failure to do so or to follow any of the instructions or
warnings in this document can result in electrical shock, serious injury, or death, or can
damage battery, potentially rendering it inoperable.
2) If the battery is stored for long time, it is required to charge them every six months, and the
SOC should be no less than 90%;
3) Battery needs to be recharged within 12 hours, after fully discharged;
4) Do not expose cable outside;
5) All the battery terminals must be disconnected for maintenance;
6) Please contact the supplier within 24 hours if there is something abnormal.
7) Do not use cleaning solvents to clean battery;
8) Do not expose battery to flammable or harsh chemicals or vapors;
9) Do not paint any part of battery, include any internal or external components;
10) Do not connect battery with PV solar wiring directly;
11) The warranty claims are excluded for direct or indirect damage due to items above.
12) Any foreign object is prohibited to insert into any part of battery.
Warning
1.1 Before Connecting
1) After unpacking, please check product and packing list first, if product is damaged or
lack of parts, please contact with the local retailer;
2) Before installation, be sure to cut off the grid power and make sure the battery is in the
turned-off mode;
3) Wiring must be correct, do not mistake the positive and negative cables, and ensure no
short circuit with the external device;
4) It is prohibited to connect the battery and AC power directly;
5) The embedded BMS in the battery is designed for 48VDC, please DO NOT connect
battery in series;
6) Battery system must be well grounded and the resistance must be less than 1Ω;
7) Please ensured the electrical parameters of battery system are compatible to related
equipment;
8) Keep the battery away from water and fire.
1.2 In Using
1) If the battery system needs to be moved or repaired, the power must be cut off and the
battery is completely shutdown;
2) It is prohibited to connect the battery with different type of battery.
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1) It is prohibited to put the batteries working with faulty or incompatible inverter;
2) It is prohibited to disassemble the battery (QC tab removed or damaged);
3) In case of fire, only dry powder fire extinguisher can be used, liquid fire extinguishers are
prohibited;
4) Please do not open, repair or disassemble the battery except staffs from Pylontech or
authorized by Pylontech. We do not undertake any consequences or related
responsibility which because of violation of safety operation or violating of design,
production and equipment safety standards.
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2. Introduction
Phantom-S lithium iron phosphate battery is one of new energy storage products developed and
produced by Pylontech, it can be used to support reliable power for various types of equipment
and systems. Phantom-S is especially suitable for application scene of high power, limited
installation space, restricted load-bearing and long cycle life.
Phantom-S has built-in BMS battery management system, which can manage and monitor cells
information including voltage, current and temperature. What’s more, BMS can balance cells
charging and discharging to extend cycle life.
Multiple batteries can connected in parallel to expand capacity and power in parallel for larger
capacity and longer power supporting duration requirements.
2.1 features:
The whole module is non-toxic, non-polluting and environmentally friendly;
Cathode material is made from LiFePO4 with safety performance and long cycle life;
Battery management system (BMS)has protection functions including over-discharge,
over-charge, over-current and high/low temperature;
The system can automatically manage charge and discharge state and balance current
and voltage of each cell;
Flexible configuration, multiple battery modules can be in parallel for expanding capacity
and power
Adopted self-cooling mode rapidly reduced system entire noise;
The module has less self-discharge, up to 6 months without charging it on shelf, no memory
effect, excellent performance of shallow charge and discharge;
Working temperature range is from -10℃to 50℃, (Charging 0~50℃; discharging -10~50℃)
with excellent discharge performance and cycle life;
Small size and light weight, standard of 19-inch embedded designed module is comfortable
for installation and maintenance;
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2.2 Specifications
Basic Parameters Phantom-S
Nominal Voltage (V) 48
Nominal Capacity (Wh) 2400
Usable Capacity (Wh) 2200
Dimension (mm) 440*440*88.5
Weight (Kg) 24
Discharge Voltage (V) 45 ~ 53.5
Charge Voltage (V) 52.5 ~ 53.5
Recommend Charge/Discharge Current (A) 25
Max. Charge/Discharge Current (A) 50
Peak Charge/Discharge Current (A) 100A@15sec
Communication RS232, RS485, CAN
Configuration (max. in 1 battery group) 8pcs
Working Temperature 0℃~50℃Charge
-10℃~50℃Discharge
Shelf Temperature -20℃~60℃
Certification TÜV / CE / UN38.3
Design life 10+ Years (25℃/77℉)
Cycle Life >6,000 25℃
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440.00
465.00
482.60
440.00
21.13
80.50
60.33

2.3 Equipment Interface Instruction
This section details the front and back panel of the interface functions.
PHANTOM Product Front Interface
Start Button
After turn on the Power Switch (back face), touch it 3sec to start up the battery, or touch 3sec to turn the
battery into sleep mode (Soft-start/shut down).
LED Status Indicators (Run, Alarm, SOC)
LED Indicator
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Condition RUN Alarm 1 2 3 4
Power off - - - - - -
Power on
●●● ● ● ●
Idle/Normal
●
- - - - -
Discharge ●
Alarm
System
-
●
- - - -
●/●
●
●/●
Charge ●-Show soc; highest LED flash
on: 0.5s; off 0.5s
Show soc
ALR:●; Other LEDs are same as above.
ON
flash, on: 0.3s; off: 3.7s
flash, on:0.5s; off: 1.5s

PHANTOM Product Back Interface
Power Switch
Power Switch: BMS standby, no power output
RUN
RUN LED: to show the Power Switch is ON, and the equipment has electricity.
ADD Switch (5)
ADD Switch: 4 ADD switches, Dip1 to definite different baud rate (0 is 115200, 1 is
9600). Nether position is OFF, means “0”. Upper position is ON, means “1”. “0000”
setup the baud rate 115200, and “1000” setup the baud rate 9600. The settings will
be active only after restart the battery.
The slave battery’s address will be assigned automatically. 1 master battery can supervise 7 slave
batteries (maximum 8 batteries in each battery group). Multiple battery group should setup the master
batteries’ ADD switch. (Refer to Chapter 4 / D)
Dip2 Dip3 Dip4 Group Address Number
0 0 0 0th: Single battery group’s master battery should setup as this.
1 0 0 1st: 1st battery group’s master battery should setup as this.
0 1 0 2nd: 2nd battery group’s master battery should setup as this.
1 1 0 3rd: 3rd battery group’s master battery should setup as this.
0 0 1 4th: 4th battery group’s master battery should setup as this.
1 0 1 5th: 5th battery group’s master battery should setup as this.
0 1 1 6th: 6th battery group’s master battery should setup as this.
1 1 1 7th: 7th battery group’s master battery should setup as this.
OFF
ON
Console
Console Communication Terminal: (RJ11 port) follow RS232 protocol, for manufacturer or professional
engineer to debug or service.
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+ Power Terminal - Power Terminal Dry Contact Terminal ON/Off Led
Link Port 0/1 CAN/RS485 Console ADD Power
Switch
Grounding
Point

CAN
CAN Communication Terminal: (RJ45 port) follow CAN protocol, for output batteries information.
RS485
R485 Communication Terminal: (RJ45 port) follow RS485 protocol, for output batteries information.
Link Port 0, 1
Link Port 0, 1 Communication Terminal: (RJ45 port) follow RS485 protocol, for communication between
multiple parallel batteries.
Definition of RJ45 Port Pin
No. RS485 Pin CAN Pin
1 -- --
2 -- GND
3 -- --
4 -- CANH
5 -- CANL
6 GND --
7 RS485A --
8 RS485B --
Definition of RJ11 Port Pin
No. RS232 Pin
1 GND
2 TXD
3 RXD
4 GND
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Lock
Button
Power Terminals
Power cable terminals: there are two pair of terminals with same function, one
connect to equipment, the other one paralleling to other battery module for
capacity expanding. For each single module, each terminal can achieve charging
and discharging function. For power cables uses water-proofed connectors. It must
keep pressing this Lock Button before pulling out the power plug.
Dry Contact Terminal
Dry Contact Terminal: provided 1 way input and 3 ways output dry contact signal.
BMS function
Protection and Alarm Management and Monitor
Charge/Discharge End Cells Balance
Charge Over Voltage Intelligent Charge Model
Charge/Discharge Over Current Capacity Retention Calculate
High/Low Temperature Administrator Monitor
Short Circuit Operation Record
Power Cable Reverse
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3.2 Explanation of Symbols
* Do not disconnect or disassemble by non-professional personnel.
* Do not drop, deform, impact, cut or spearing with a sharp object.
* Do not place at a children or pet touchable area.
* Do not place near open flame or flammable material.
* Do not cover or wrap the product case.
* Do not sit or put heavy things on battery.
* Do not touch the leaking liquid.
* Avoid of direct sunlight.
* Avoid of moisture or liquid.
* The product Ingress Protection (IP) class is IP20.
* Make sure the grounding connection set correctly before operation.
* Follow the product manual to make wiring connection.
* If leaking, fire, wet or damaged, switch off the breaker on DC side and
stay away from battery.
* Contact your supplier within 24 hours if anything failure happens.
3. Safe handling of lithium batteries Guide
3.1 Schematic Diagram of Solution
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3.3 Tools
The following tools are required to install the battery pack
Wire cutter Crimping modular Plier Screw driver
NOTE
Use properly insulated tools to prevent accidental electric shock or short circuits.
If insulated tools are not available, cover the entire exposed metal surfaces of the available tools, except
their tips, with electrical tape.
3.4 Safety Gear
It is recommended to wear the following safety gear when dealing with the battery pack
Insulated gloves Safety goggles Safety shoes
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4. Installation
4.1 Package Items
Unpacking and check the Packing List
1) For battery module package:
Two power cables and one communication cable for each battery package:
2) For battery system connects to inverter:
Two long power cables (current capacity 120A) and one communication cable for each energy storage
system:
NOTE
These three long cables are NOT in battery package, they are in another extra small cable box.
If there is anything missed please contact dealer.
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Grounding cable:
180
180
210
1000
3500
2000
2000
3500

4.2 Installation Location
Make sure that the installation location meets the following conditions:
The area is completely water proof.
The floor is flat and level.
There are no flammable or explosive materials.
The ambient temperature is within the range from 0°C to 50°C.
The temperature and humidity is maintained at a constant level.
There is minimal dust and dirt in the area.
CAUTION
If the ambient temperature is outside the operating range, the battery pack stops operating to protect itself.
The optimal temperature range for the battery pack to operate is 0°C to 50°C. Frequent exposure to harsh
temperatures may deteriorate the performance and life of the battery pack.
4.3 Installation
A. Put battery modules into cabinet and connect the cables:
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①Put the battery into the cabinet;
②Drive the 4 pcs screws;
③Connect the cables between battery modules
④Connect the cables to inverter
Back Face
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The power cables’ current capacity is 120A. If the battery string’s current over this limit, it must
configure 2 pare external power cables to reach 240A.
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B. Power On
Double check all the power cable and communication cable.
(1) Switch power on
Switch on all the battery modules and the green LED light below will be on:
(2) The one with empty Link Port 0 is the Master Battery Module, others are slaves:
(3) Touch the start button of master battery to power on, all the battery LED light will be on one by one from
the Master battery:
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If all the battery LED lights on, and then off, which means the battery system is good and working.
B. Installation with bracket:
1 2 3
6
5
4
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