Quadra-Fire CLASSIC BAY 1200 Configuration guide

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www.quadrare.com 7014-145 May 9, 2008
CLASSIC BAY 1200 PELLET STOVE & INSERT
Heat Exchanger & Exhaust Cleaning Instructions
Refer to your Owner’s Manual for complete cleaning
instructions for all components.
For trouble free use of your pellet appliance you must perform cleaning
as called for in these instructions. Not doing so will result in:
• Poor operating performance
• Smoke spillage into the home
• Overheating of components
Not properly cleaning your appliance on a regular basis will void your
warranty.
WARNING
Fire Risk

Page  7014-145 May 9, 2008
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FIREPOT MAINTENANCE
Pull Cleaning Rod OUT and IN a couple of times to shake
debris loose.
The repot air holes will need to be scraped occasionally
depending on the quality of fuel being used. Use a putty
knife, a at head screwdriver or the repot clean-out tool
provided to remove excess carbon and clinkers from the
repot.
Firepot Cleaning Rod
Firepot Air Holes
PROPER SHUTDOWN PROCEDURE
NOTE: Performing this routine service will require approximately 20
minutes a month depending on type and quality of fuel you burn.
CLEANING OR FREQUENCY DAILY WEEKLY MONTHLY YEARLY
INSPECTION
FIREPOT
Wood Pellets
FIREPOT
Corn
Every 3 bags
Every 1 bag
ASHPAN
Wood Pellets Every 5 bags
HEAT EXCHANGER Every 1 ton of
fuel
-OR-
-OR-
-OR-
-OR-
X
X
X
X
EXHAUST BLOWER
CONVECTION
BLOWER
Every 3 tons of fuel
or more frequently
depending on fuel
type
X
ASHPAN
Corn X
-OR-
Daily
Shock and Smoke Hazard
• Turn down thermostat, let appliance completely cool and exhaust
blower must be off. Now you can unplug appliance before servicing.
• Smoke spillage into room can occur if appliance is not cool before un-
plugging.
• Risk of shock if appliance not unplugged before servicing appliance.
CAUTION
Sample of a larger clinker

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May 9, 2008 7014-145 Page 
Tools Needed: Shop Vac, Phillips head and at head screwdriver
1200 Pellet Insert
Heat Exchanger
Cleaning Rods
1. Lift the hopper lid to access the cleaning rods. Both
black bent handle pull rods are located close to the face
of the appliance to the left and right side. Figure 3.1.
2. Pull the rods straight out until they stop, approximately
0 inches (508mm).
. To clean, slide the rods OUT and IN a couple of times.
1. Open the right side access door and then open the
glass door.
. Grasp the bottom of the bafes and pull up to dis-
lodge from hook attachment.
. Use a standard screw driver to unlatch the covers
beneath the bafes of each side.
4. Re-install in reverse order.
B. Remove Bafe to Access Heat Exchanger
Tubes and Firebox Exhaust Exits
A. Cleaning the Heat Exchanger Chambers
Figure 3.1
Left & Right Access Covers
Remove Screws
Exposed Heat Exchanger Tubes
Drop Tube
Figure 3.2 - Bafe Removed
1.
Use a Shop Vac to vacuum any y ash and soot from the
heat exchanger tubes and rebox area. Figure 3.2.
. Remove any debris that may be in the drop tube.
C. Vacuum Heat Exchanger Tubes, Firebox Area
and Drop Tube
D. Clean Firebox Exhaust Exits & Exhaust Blow er
1. There are  exhaust exits at the back of the rebox on
the left and right side. Figure 2.
. Using a Phllips head screwdriver remove the screws
and set aside the access covers.
. Vacuum the  exhaust exits thoroughly.
4. Clean the exhaust blower blades while the access
cover on the left side is still removed. Figure 3.3.
Clean-Out Door
Exhaust Blower
Vent Pipe Adapter
Figure 3.4
Exhaust Blower
Left Access Cover
Figure 3.3
E. Clean Exhaust Exit Behind the Exhaust Blower
1. Open the hinged access door on the left of the insert.
Figure 3.5.
. Reach in and unlatch the clean-out door that is con-
nected to the rear of exhaust blower. Figure 3.4.
. Use a small vacuum hose attachment to clean area.
4. Re-latch and close clean-out door.
Exhaust
Blower
Convection
Blower
Hinged Access Door
Clean-Out
Door
Vent Pipe
Adapter
Firepot
Cleaning Rod
Figure 3.5

Page 4 7014-145 May 9, 2008
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Tools Needed: Shop Vac and Phillips head screwdriver
1200 Pellet Stove
1. Lift the hopper lid to access the cleaning rods. Both
black bent handle pull rods are located close to the face
of the appliance to the left and right side. Figure 4.1.
2. Pull the rods straight out until they stop, approximately
0 inches (508mm).
. To clean, slide the rods OUT and IN a couple of times.
A. Cleaning the Heat Exchanger Chambers
Heat Exchanger Cleaning Rods
Figure 4.1
1. Open the upper right side panel door and then open
the glass door.
. The  bafes are located at the top inside of re-
box.
. Place your hand on the bafe and slide it up and the
bottom edge will fall down and then you can lift the
bafe out. Repeat for the other side.
4. Re-install in reverse order.
B. Remove Bafe to Access Heat Exchanger
Tubes and Firebox Exhaust Exits
Exposed Heat Exchanger Tubes
Drop Tube
1. Use a Shop Vac to vacuum any y ash and soot from the
heat exchanger tubes and rebox area. Figure 4.2.
. Remove any debris that may be in the drop tube.
C. Vacuum Heat Exchanger Tubes, Firebox Area
and Drop Tube
Figure 4.2
D. Clean Exhaust Exit Behind the Exhaust Blower
1. Open both the upper and lower right side panels.
Figure 4.3.
. Using a Phillips head screwdriver remove the 4 screws
from the clean-out plate and set aside. Figure 4.3.
. Use a small vacuum hose attachment to clean area.
Figure 4.4.
4. Re-attach clean-out plate and close side panels.
Clean-Out Plate Removed
Exhaust Blower
Clean-Out Plate
Remove 4 Screws
Open Right
Side Panels
Figure 4.3
Figure 4.4