Quadra-Fire EXPLR-III-PBK User manual
1 7060-228G November 29, 2016
FRONT PAGE
Explorer III Wood Appliance
Model(s):
EXPLR-III-PBK
EXPLR-III-PDB
EXPLR-III-PFT
EXPLR-III-PMH
EXPLR-III-MBK
WARNING
If the information in these instruc-
tions is not followed exactly, a
re may result causing property
damage, personal injury, or death.
• Donotstoreorusegasolineorotheram-
mable vapors and liquids in the vicinity of
this or any other appliance.
• Donotoverre-Ifapplianceorchimney
connectorglows,youareoverring.Over
ringwillvoidyourwarranty.
• Comply with all minimum clearances to
combustiblesasspecied.Failureto
complymaycausehousere.
WARNING
Fire Risk
Forusewithsolidwoodfuelonly.
Otherfuelsmayoverreandgenerate
poisonous gases (i.e. carbon monoxide).
HOT SURFACES!
Glass and other surfaces are hot
during operation AND cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
replace.
• Alert children and adults to hazards of high temperatures
• High temperatures may ignite clothing or other
ammable materials.
• Keep clothing, furniture, draperies and other ammable
materials away.
WARNING
Installation Manual
Installation & Appliance Set-Up
INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
NOTICE: DO NOT DISCARD THIS MANUAL
NOTE
ToobtainaFrenchtranslationofthismanual,pleasecontact
yourdealerorvisitwww.quadrare.com
Pourobtenirunetraductionfrançaisedecemanuel,s’ilvous
plaîtcontactervotrerevendeurouvisitezwww.quadrare.com
O-T L
Tested and
Listed by
Portland
Oregon USA
OMNI-Test Laboratories, Inc.
CUS
Installation and service of this appliance should be performed by
qualified personnel. Hearth & Home Technologies recommends
HHT Factory Trained or NFI certified professionals.
2 7060-228G November 29, 2016
Explorer III Wood Stove
TABLE OF CONTENTS
Safety Alert Key:
• DANGER! Indicatesahazardoussituationwhich,ifnotavoidedwill result in death or serious injury.
• WARNING!Indicatesahazardoussituationwhich,ifnotavoidedcould result in death or serious injury.
• CAUTION! Indicatesahazardoussituationwhich,ifnotavoided,could result in minor or moderate injury.
• NOTICE:Indicatespracticeswhichmaycausedamagetotheapplianceortoproperty.
Quadra-FireisaregisteredtrademarkofHearth&HomeTechnologies.
1 Important Safety Information .............3
A.ApplianceCertication ......................................................3
B.BTU&EfciencySpecications........................................3
C.MobileHomeApproved(USAONLY) ............................... 3
D.GlassSpecications .........................................................3
E. Non-Combustible Materials ..............................................3
F.CombustibleMaterials.......................................................3
2 Getting Started ....................................4
A.DesignandInstallationConsiderations ............................4
B.FireSafety ........................................................................4
C.NegativePressure............................................................5
D.ToolsAndSuppliesNeeded..............................................5
E.InspectApplianceandComponents .................................5
F.RemovalofAppliancefromShippingMaterials.................5
F.InstallChecklist .................................................................6
3 Dimensions and Clearances ..............7
A. Appliance Dimensions ......................................................7
B.HearthProtectionRequirements ......................................8
C. Clearances to Combustibles.............................................9
D.LocatingYourAppliance&Chimney.................................10
E. Chimney Termination Requirements.................................10
F.2-10-3Rule.......................................................................11
4 Chimney Systems .............................12
A. Venting Components .......................................................12
B.ChimneySystems.............................................................12
C.InstallingChimneyComponents.......................................14
5 Appliance Set-Up ..............................15
A.OutsideAirKitInstallation................................................15
B.InstallingGriddleHandleStorageBracket.......................16
C.Blower(Optional)..............................................................16
D.OptionalFirescreen .........................................................16
E.ReversibleFlueCollarandHorizontalFlueHeatShield...17
6 Mobile Home Installation ..................18
7 Accessory List ..................................19
November 29, 2016 7060-228G 3
Explorer III Wood Stove
Model: ExplorerIIIWoodAppliance
Laboratory: OMNI-TestLaboratories,Inc.
Report No & Date: 061-S-87-21/15
Type: Safety
Standard: UL1482-11;ULCS627-00;UL737-11
1 Important Safety Information
A. Appliance Certication
NOTE:Hearth&HomeTechnologies,manufacturerof
this appliance, reserves the right to alter its products, their
specicationsand/orpricewithoutnotice.
• This appliance is approved for mobile home installa-
tionsintheUSAwhennotinstalledinasleepingroom
and when an outside combustion air inlet is provided.
• Thestructuralintegrityofthemobilehomeoor,ceil-
ing, and walls must be maintained.
• The appliance must be properly grounded to the
frame of the mobile home with #8 copper ground wire,
and chimneymustbelistedtoUL103HToralisted
UL-1777 full length six inch (152mm) diameter liner
must be used.
• OutsideAirKit,partOAK-ACCmustbeinstalledina
mobile home installation.
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage.
Forassistanceoradditionalinformation,consultaqualied
installer, service agency or your dealer.
• Installationanduseofanydamagedappliance.
• Modicationoftheappliance.
• InstallationotherthanasinstructedbyHearth&Home
Technologies.
• Installationand/oruseofanycomponentpartnotapproved
byHearth&HomeTechnologies.
• Operatingappliancewithoutfullyassemblingall
components.
• Operatingappliancewithoutlegsattached(ifsuppliedwith
it).
• DoNOTOverre-Ifapplianceorchimneyconnectorglows,
youareoverring.
Anysuchactionthatmaycausearehazard.
WARNING
Fire Risk.
Hearth&HomeTechnologiesdisclaimsany
responsibility for, and the warranty will be voided by,
thefollowingactions:
B. BTU & Efciency Specications
Hearth&HomeTechnologiesWILLNOTwarrantyapplianc-
esthatexhibitevidenceofover-ring.Evidenceofover-r-
ingincludes,butisnotlimitedto:
• Warpedairtube
• Deterioratedrefractorybrickretainers
• Deterioratedbafeandotherinteriorcomponents
Material which will not ignite and burn, composed of any
combinationofthefollowing:
-Steel -Plaster
-Brick -Iron
- Concrete - Tile
-Glass -Slate
Materials reported as passing ASTM E 136, Standard
Test Method for Behavior of Metals, in a Vertical Tube
Furnace of 750° C.
NOTE:Thisinstallationmustconformwithlocalcodes.Inthe
absenceoflocalcodesyoumustcomplywiththeUL1482-11,UL
737-11,(UM)84-HUDandNPFA211intheU.S.A.andtheULC
S627-00andCAN/CSA-B365InstallationCodesinCanada.
NOT APPROVED FOR MOBILE HOME INSTALLATIONS IN
CANADA!
EPACertication#: 983-15
EPACertiedEmissions: 2.0 grams per hour
*LHVTestedEfciency: 74.4 %
**HHVTestedEfciency: 68.9 %
***EPABTUOutput: 12,800to41,900/hr.
****PeakBTU/HourOutput: 70,300
VentSize: 6 inches
FireboxSize: 3.0 cubic feet
RecommendedWoodLength: 22 inches
FuelOrientation: Side-to-Side
Fuel SeasonedCordWood
*WeightedaverageLHVefciencyusingDouglasFirdimension-
allumberanddatacollectedduringEPAemissionstest.
**Weighted average HHV efciency using Douglas Fir dimen-
sionallumberanddatacollectedduringEPAemissionstest.
***ArangeofBTUoutputsbasedonEPADefaultEfciencyand
theburnratesfromthelowandhighEPAtests,usingDouglas
Firdimensionallumber.
****ApeakBTUoutoftheappliancecalculatedusingthemax-
imumrsthourburnratefromtheHighEPATestandtheBTU
contentofcordwood(8600)timestheefciency.
TheQuadra-FireExplorerIIIWoodAppliance(ACC)meets
theU.S.EnvironmentalProtectionAgency’scribwoodemis-
sion limits for wood appliances sold after May 15, 2015.
This wood appliance needs periodic inspection and repair for
properoperation.Itisagainstfederalregulationstooperate
this wood appliance in a manner inconsistent with operating
instructions in this manual.
D. Glass Specications
This appliance is equipped with 5mm ceramic glass.
Replaceglassonlywith5mmceramicglass.Pleasecon-
tact your dealer for replacement glass.
C. Mobile Home Approved (USA ONLY)
E. Non-Combustible Materials
F. Combustible Materials
Materialmadeof/orsurfacedwithanyofthefollowing
materials:
-Wood -CompressedPaper
-PlantFibers -Plastic
-Plywood/OSB -SheetRock(drywall)
Anymaterialthatcanigniteandburn:ameproofedornot,
plastered or non-plastered.
4 7060-228G November 29, 2016
Explorer III Wood Stove
Install Guide
2 Getting Started
A. Design and Installation Considerations
Considerationmustbegivento:
• Safety
• Convenience
• Trafcow
• Chimney and chimney connector required
Itisagoodideatoplanyourinstallationonpaper,usingexact
measurements for clearances and oor protection, before
actuallybeginningtheinstallation.Ifyouarenotusingan
existing chimney, place the appliance where there will be a
clear passage for a factory-built listed chimney through the
ceiling and roof.
Werecommendthataqualiedbuildinginspectorandyour
insurance company representative review your plans before
and after installation.
Ifthisapplianceisinanareawherechildrenmaybenearitis
recommended that you purchase a decorative barrier to go
in front of the appliance.
Remembertoalwayskeepchildren
away while it is operating and do not let anyone operate
this appliance unless they are familiar with these operating
instructions.
WARNING
Asphyxiation Risk
• DONOTCONNECTTHISAPPLIANCETOACHIM-
NEYFLUESERVICINGANOTHERAPPLIANCE.
• DONOTCONNECTTOANYAIRDISTRIBUTION
DUCTORSYSTEM.
Mayallowuegasestoenterthehouse.
C. Negative Pressure
Negative pressure results from the imbalance of air avail-
ablefortheappliancetooperateproperly.Itcanbestron-
gest in lower levels of the house.
Causesinclude:
• Exhaustfans(kitchen,bath,etc.)
• Range hoods
• Combustion air requirements for furnaces, water
appliances and other combustion appliances
• Clothes dryers
• Locationofreturn-airventstofurnaceorairconditioning
• ImbalancesoftheHVACairhandlingsystem
• Upperlevelairleakssuchas:
- Recessed lighting
- Attic hatch
- Ductleaks
WARNING
Asphyxiation Risk
• Negative pressure can cause spillage of com-
bustion fumes, soot and carbon monoxide.
• Appliance needs to draft properly for safety.
Checkbuildingcodespriortoinstallation.
• Installation MUST comply with local, regional, state and
national codes and regulations.
• Consult insurance carrier, local building, fire officials or
authorities having jurisdiction about restrictions, installation
inspection, and permits.
CAUTION
NOTICE:HEARTH&HOMETECHNOLOGIESASSUMESNO
RESPONSIBILITY FORTHE IMPROPER PERFORMANCE
OFTHEAPPLIANCESYSTEMCAUSEDBY:
• Inadequatedraftduetoenvironmentalconditions
• Down drafts
• Tight sealing construction of the structure
• Mechanical exhausting devices
• Overdraftingcausedbyexcessivechimneyheights
• Idealperformanceiswithheightofchimneybetween14-16feet
(4.26-4.88m) measured from the base of the appliance.
B. Fire Safety
To provide reasonable re safety, the following should be
givenseriousconsideration:
1. Install at least one smoke detector on each oor of
your home to ensure your safety. They should be
located away from the heating appliance and close
to the sleeping areas. Follow the smoke detector
manufacturer’splacementandinstallationinstructions,
and be sure to maintain regularly.
2. A conveniently located Class A fire extinguisher to
contendwithsmallresresultingfromburningembers.
3. ACOdetectorshouldbeinstalledintheroomwiththe
appliance.
4. A practiced evacuation plan, consisting of at least two
escape routes.
5. Aplantodealwithachimneyreasfollows:
Intheeventofachimneyre:
a Evacuate the house immediately
b. Notifyredepartment.
November 29, 2016 7060-228G 5
Explorer III Wood Stove
Screws
x4
Ash pan
Pallet
Attach
Bracket
Ash Pan
Retention Bracket
D. Tools And Supplies Needed
Before beginning the installation be sure the following tools
andbuildingsuppliesareavailable:
Reciprocatingsaw Framingmaterial
Pliers Hightempcaulkingmaterial
Hammer Gloves
Phillipsscrewdriver Framingsquare
Flatbladescrewdriver Electricdrillandbits
Plumbline Safetyglasses
Level Tapemeasure
Misc. screws and nails
1/2-3/4in.length,#6or#8self-drillingscrews
• Removeapplianceandcomponentsfrompackagingand
inspect for damage.
• Report to your dealer any parts damaged in shipment.
• Read all the instructions before starting the installation.
Follow these instructions carefully during the
installation to ensure maximum safety and benet.
E. Inspect Appliance and Components
Fire Risk
Inspectapplianceandcomponentsfordamage.
Damaged parts may impair safe operation.
WARNING
• DoNOTinstalldamagedcomponents.
• DoNOTinstallincompletecomponents.
• DoNOTinstallsubstitutecomponents.
Report damaged parts to dealer.
• Installationanduseofanydamagedappliance.
• Modicationoftheappliance.
• Installation other than as instructed by Hearth & Home
Technologies.
• Installationand/oruseofanycomponentpartnotapproved
byHearth&HomeTechnologies.
• Operatingappliancewithoutfullyassemblingallcomponents.
• Operatingappliancewithoutlegsattached(ifsuppliedwith
appliance).
• DoNOTOverre-Ifapplianceorchimneyconnectorglows,
youareoverring.
Any such action that may cause a re hazard.
WARNING
Fire Risk.
Hearth&HomeTechnologiesdisclaimsany
responsibility for, and the warranty will be voided
by,thefollowingactions:
Tominimizetheeffectsofnegativeairpressure:
• Installtheoutsideairkitwiththeintakefacingprevailing
winds during the heating season
• Ensure adequate outdoor air for all combustion appliances
and exhaust equipment
• Ensure furnace and air conditioning return vents are not
located in the immediate vicinity of the appliance
• Avoid installing the appliance near doors, walkways or
small isolated spaces
• Recessed lighting should be a “sealed can” design
• Attic hatches weather stripped or sealed
• Atticmountedductworkandairhandlerjointsandseams
taped or sealed
• Basement installations should be avoided
1. Remove box and 2x4 structural boards being careful
not to damage product.
2. UsingaPhillipsscrewdriver,removeanddiscardthe
4screwsandashpanretentionbracketfromfrontof
appliance (Figure 5.1).
3. Remove ash pan and set aside (Figure 5.1).
4. Removeanddiscardthepalletattachbracket(Figure
5.1).
5. Usinga3/8socketoropenendwrench,removetwo
boltsonbacksideasshown(Figure 5.2).
6. Slideapplianceforwardoffofpalletsupportbrackets.
7. Replace ash pan (Figure 5.1).
F. Removal of Appliance from Shipping
Materials
Figure 5.1
Bolts
x2
Figure 5.2
6 7060-228G November 29, 2016
Explorer III Wood Stove
Appliance Install
Appliance is leveled and connector is secured to appliance.
Hearth extension size/height decided.
Outside air kit installed.
Floor protection requirements have been met.
If appliance is connected to a masonry chimney, it should be cleaned and
inspected by a professional. If installed to a factory built metal chimney, the
chimney must be installed according to the manufacturer’s instructions and
clearances.
Chimney
Chimney installed, locked and secured in place with proper clearance.
Chimney meets recommended height requirements (14-16 feet).
Terminations installed and sealed.
Clearances
Combustible materials not installed in non-combustible areas.
Mantels and wall projections comply with installation manual requirements.
Protective hearth strips and hearth extension installed per manual requirements.
Appliance Setup
All packaging and protective materials removed.
All labels have been removed from the door.
All packaging materials are removed from inside/under the appliance.
Manual bag and all of its contents are removed from inside/under the appliance
and given to the party responsible for use and operation.
ATTENTION INSTALLER:
Follow this Standard Work Checklist
This standard work checklist is to be used by the installer in conjunction with, not instead of, the instructions contained in this installation manual.
Customer: __________________________________________________________________________
Date Installed: __________________________________________________________________________
Lot/Address: __________________________________________________________________________
Location of Appliance: ______________________________________________________________
Installer: __________________________________________________________________________
Dealer/ Distributor Phone #: ______________________________________________________________
Serial #: __________________________________________________________________________
Model : __________________________________________________________________________
WARNING! Risk of Fire or Explosion!
Hearth & Home Technologies recommends the following:
• That this checklist remain visible at all times on the appliance until the installation is complete.
Comments: Further description of the issues, who is responsible (Installer/Builder/Other Trades, etc.) and corrective action needed:
Comments communicated to party responsible by on
(Builder/Gen. Contractor) (Installer) (Date)
YES IF NO, WHY?
G. Install Checklist
November 29, 2016 7060-228G 7
Explorer III Wood Stove
16-15/16
31-7/16
21-5/16
28
Figure 7.1 Front View
Figure 7.2 Side View
8-3/16
28-5/16
31-3/8
13-1/16
20-1/16
Figure 7.2 Top View
30 1/8
3
28-5/8
24-1/8
Center
of Flue
Figure 7.4 Side View with horizontal ue
3 Dimensions and Clearances
A. Appliance Dimensions NOTE:FlueCollarsizeis6inch(152mm)diameter(ID)
8 7060-228G November 29, 2016
Explorer III Wood Stove
57-1/4 in.
33-3/4 in.
19-1/8 in.
47-1/4 in.
16 in.
(front door opening)
USA
35-3/8 in.
minimum
39-3/8 in.
minimum
16 in
(FRONT DOOR OPENING)
8 in
USA
Figure 8.2
Figure 8.1 Figure 8.3
457MM
(FRONT DOOR OPENING)
203MM
1114mm
minimum
1254mm
minimum
203MM
Must extend 51mm
beyond each side
of pipe (shaded area)
CANADA
B. Hearth Protection Requirements
FLOOR PROTECTION: It is necessary to install a Type
II oor protector.
Floorprotectormustbenon-combustiblematerial
of a min-
imumof3/8inch(10mm)thick,withaminimumRvalueof
1.06 extending under the appliance to a minimum of 16
inches
(406mm) in front of glass, and 8 inches (203mm) to both
sidesofthefuelloadingdoor.Openthedoorandmeasure
8 inches (203mm) from the side edge of the opening in the
face of the appliance. *See exception.
In Canada,similaroorprotectionmustbeprovided18inches
(457mm) in front and 8 inches (203mm) from the sides and
rear of the appliance. Figure 8.2
*EXCEPTION: Non-combustible floor protections must
extendbeneaththeuepipewheninstalledwithhorizontal
venting and extend 2 inches (51mm) beyond each side. See
Figure 8.4
WARNING
Fire Risk
Hearthpadsmustbeinstalledexactlyasspecied.
Hightemperaturesorhotembersmayigniteconcealed
combustibles.
60-7/8 in.
36-1/4 in.
19-1/8 in.
49-3/4 in.
16 in.
(front door opening)
USA
Figure 8.4
Corner hearth pad dimensions with single wall pipe
Corner hearth pad dimensions with double wall pipe
1594mm
956mm
486mm
1295mm
457mm
(front door opening)
CANADA
1507mm
895mm
486mm
1237mm
457mm
(front door opening)
CANADA
Figure 8.5
Figure 8.6
November 29, 2016 7060-228G 9
Explorer III Wood Stove
Fire Risk
• Comply with all minimum clearances to
combustiblesasspecied.
• Failuretocomplymaycausehousere.
WARNING
MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS in inches (Millimeters)
Note: A, C, and F Dimensions are to the center of the flue collar
EXPLORER-III
INSTALLATION: FULL VERTICAL
A B C D E F G H*
SINGLE WALL PIPE 10-1/2 (267) 7 (178) 27 (686) 12 (305) 7 (178) 18 (457) 52-1/2 (1334) N/A
DOUBLE WALL PIPE 9-1/2 (241) 6 (153) 27 (686) 12 (305) 5 (127) 16 (406) 52-1/2 (1334) N/A
INSTALLATION: 90 DEGREE ELBOW OFF TOP OF APPLIANCE THROUGH BACKWALL
DOUBLE WALL PIPE 9-1/2 (241) 6 (153) 27 (686) 12 (305) N/A N/A 52.1/2 (1334) 18 (457)
INSTALLATION: HORIZONTAL THROUGH THE WALL
SINGLE WALL PIPE N/A N/A 43-1/2 (1105) 25-1/2 (648) N/A N/A 52-1/2 (1334) N/A
For alcove only: Six inch diameter listed Double wall air insulated connector pipe with UL103 HT listed factory built Class A
chimney or masonry chimney. Maximum depth of Alcove shall be no more than 48 inches (1219mm) and the referenced alcove
clearances. Canada must comply with CAN/ULC-S269 M87 for the 650° factory built chimney.
* FOLLOW PIPE MANUFACTURES CLEARANCES AS REQUIRED
BACKWALL / SIDEWALL
B
AC
D
F
CORNER INSTALLATION
E
GA
ALCOVE SIDE VIEW
C
ALCOVE TOP VIEW
12 in.
304.8mm
40.5 in.
1029 mm
52.5 in.
1334 mm
MANTEL
12” MAX
HORIZONTAL THROUGH WALL
TOP AND SIDE VIEW
G
H*
APPLIANCE TO
CEILING
CLEARANCE
C. Clearances to Combustibles
10 7060-228G November 29, 2016
Explorer III Wood Stove
Recommended
Location
Marginal
Location
Location
Not
Recommended
Recommended
Location
Location NOT
Recommended
Multi-level Roofs
Windward
Leeward
Outside Air Kit Termination Cap
Figure 10.1
E. Chimney Termination Requirements
Followmanufacturer’sinstructionsforclearance,securing
ashingandterminatingthechimney.Fig. 11.1 & 11.2
•MusthaveanapprovedandListedcap
•Must not be located where it will become plugged by
snow or other material
• Must terminate at least 3 feet (91cm) above the roof
and at least 2 feet (61cm) above any portion of the
roof within 10 feet (305cm).
• Must be located away from trees or other structures
D. Locating Your Appliance & Chimney
Location of the appliance and chimney will affect perfor-
mance. As shown in Figure 10.1thechimneyshould:
• Installthroughthewarmspaceenclosedbythebuild-
ing envelope. This helps to produce more draft, espe-
ciallyduringlightinganddiedownofthere.
• Penetratethehighestpartoftheroof.Thisminimizes
the affects of wind turbulence and down drafts.
• Considertheappliancelocationinordertoavoidoor
and ceiling attic joists and rafters.
• Locate termination cap away from trees, adjacent
structures, uneven roof lines and other obstructions.
Yourlocaldealeristheexpertinyourgeographicareaand
canusuallymakesuggestionsordiscoversolutionsthatwill
easilycorrectyourueproblem.
NOTICE:
• Chimney performance may vary.
• Trees, buildings, roof lines and wind conditions affect
performance.
• Chimneyheightmayneedadjustmentifsmokingor
overdraft occurs.
NOTICE: Locating the appliance in a basement or in a
location of considerable air movement can cause intermittent
smokespillagefromappliance.Donotlocateappliancenear
• Frequentlyopendoors
• Central heat outlets or returns
November 29, 2016 7060-228G 11
Explorer III Wood Stove
3 ft. (91cm)
Minimum
Lessthan10ft.(305cm)
2 ft. (61cm) 3 ft. (91cm)
Minimum
10 ft. (305cm) To Nearest Roofline
2 ft. (61cm)
PitchedRoof
Figure 11.1
Figure 11.2
10 ft. (305cm) or more
3 ft. (91cm) Minimum
Less than 10 ft. (305cm)
2 ft. (61cm) Minimum
3 ft. (91cm) Minimum
Wall or Parapet
Flat Roof
F. 2-10-3 Rule
These are safety requirements and are not meant to assure proper ue draft.
Thisapplianceismadewitha6inch(152mm)diameterchimneyconnectorastheuecollarontheappliance.
• Changing the diameter of the chimney can affect draft and cause poor performance.
• Itisnotrecommendedtouseoffsetsandelbowsataltitudesabove4000feetabovesealevelandorwhenthere
areotherfactorsthataffectuedraft.
12 7060-228G November 29, 2016
Explorer III Wood Stove
4 Chimney Systems
NOTE: In Canada when using a factory-built chimney it must
be safety listed, Type UL103 HT (2100
o
F) CLASS “A” or
conforming to CAN/ULC-S629M, STANDARD FOR 650oC
FACTORY-BUILT CHIMNEYS.
Floor
Protector
Chimney
Connector
Insulated "T "
Flashing
Listed Termination Cap
Trim Collar on
Inside Wall Listed Chimney
Storm Collar
Wall Support
Roof Brace (if required)
Thimble
Floor
Protector
Chimney
Connector
Ceiling Support
Listed Chimney
Listed Termination Cap
Storm Collar
Flashing
Figure 12.1 Prefabricated Exterior Chimney Figure 12.2 - Prefabricated Interior Chimney
A. Venting Components
Chimney Connector:
Itisalsoknownasuepipeorappliancepipe.Thechimney
connectorjoinstheappliancetothechimney.Itmustbea6
inch(152mm)minimumdiameter24gaugemildsteelblack
or 26 gauge blued steel, or an approved air-insulated double
wall venting pipe.
Thimble:
A manufactured or site-constructed device installed in
combustible walls through which the chimney connector
passes to the chimney. It is intended to keep the walls
from igniting. Site constructed thimbles must meet NFPA
211Standards.Prefabricatedmustbesuitableforusewith
selectedchimneyandmeetUL103TypeHTStandards.Follow
instructions provided by the manufacturer for manufactured
thimbles for masonry chimney and prefabricated chimneys.
Chimney:
The chimney can be new or existing, masonry or prefabricated
andmustmeetthefollowingminimumrequirementsspecied
inSection5B.
B. Chimney Systems
Prefabricated Metal Chimney
• Mustbeminimum6inch(152mm)diameter(ID)high
temperaturechimneylistedtoUL103HT(2100oF)or
ULCS629M.
• Must use components required by the manufacturer
for installation.
• Must maintain clearances required by the manufacturer
for installation.
• Refer to manufacturers instructions for installation.
November 29, 2016 7060-228G 13
Explorer III Wood Stove
Thimble
Siteconstructedformasonrychimneyinstallation:
Components
• A minimum length of 12 inches [305mm] (longer for
thicker walls) of solid insulated factory-built chimney
lengthconstructedtoUL103TypeHT6inch(152mm)
inside diameter. Chimney needs to extend a minimum
of 2 inches (51mm) from the interior wall and a minimum
of 1 inch (25mm) from the exterior wall.
• Wall spacer, trim collar and wall band to t solid pack
chimney selected.
• Minimum 8 inch (203mm) diameter clay liner section (if
not already present in chimney) and refractory mortar.
• When jurisdiction requires install approved chimney
liner in masonry chimney.
Air Clearances
• MasonrychimneyclearancemustmeetNFPA211mini-
mum requirement of 2 inches (51mm) to sheet metal sup-
ports and combustibles.
• Minimum of 1 inch (25mm) clearance around the chim-
ney connector.
• Top of wall opening is a minimum of 13-1/2 inches
(343mm) from ceiling or 4-1/2 inches (114mm) below
minimum clearance specied by chimney connector
manufacturer.NFPA211minimumverticalclearanceof
18 inches (457mm) from chimney connector and ceiling
or minimum recommended by chimney connector manu-
facturer. Figure 13.1
Instructions:
1. Openinsidewallatproperheightforthechimneycon-
nector to entry the masonry chimney. Figure 13.1
2. Entry hole to masonry chimney must be lined with an 8
inch (203mm) minimum diameter clay liner, or equiva-
lent, secured with refractory mortar.
3. Construct a 17 inch x 17 inch (432mm x 432mm) outside
dimensionframefrom2x2framinglumbertotintowall
opening.Insideopeningofframeshouldbenolessthan
14 inch x 14 inch (356mm x 356mm). Figure 13.1
4. Attach the wall spacer to the chimney side of the frame.
5. Nail the frame into the wall opening. The spacer should
be on the chimney side.
6. Insertthesectionofthesolidinsulatedchimneyintothe
outer wall of the masonry chimney.
7. Tightly secure the length of the solid insulated chimney
with the wall band to the masonry chimney.
8. Insertasectionofchimneyconnectorintothechimney.
Makesureitdoesnotprotrudepasttheedgeoftheclay
chimney liner inside the chimney.
9. Sealtheendofthechimneyconnectortotheclayliner
with refractory mortar.
10.
Installtrimcollararoundthesoldpackchimneysection
.
Figure 13.1
Trim Collar
Chimney Section
with 2 inch
(51mm)
Clearance to
Combustibles
Chimney
Connector
Fire Clay Flue
Liner
with Airspace
Masonry
Chimney
Wall Band to
Secure Chimney
Section
Wood Studs Used
for Framing - Spaced
2 inch (51mm)
clearance from
Masonry Chimney
Wall Spacer
Solid Pack Chimney with Metal Supports as a Thimble
Figure 13.2
Fire Risk
DoNOTpackinsulationorothercombustiblesbetween
spacers.
• ALWAYSmaintainspeciedclearancesaroundvent-
ing and spacers.
• Installspacersasspecied.
Failuretokeepinsulationorothermaterialawayfromventpipe
maycausere.
WARNING
1.5”
1.0”
2.0”
2.0”
1.5”
14.0” ID
17.0” OD
ceiling
Minimum18.0”
NFPA 211
13.5” below ceiling to top
of opening
1.0”
8.0”
1.5 2x2 framing stud
2.0 min air clearance
1.0 min air clearance
4.5
or top of opening is a min.of
4.5” below min.clearance
specified by connector mfg.
Center of Hole
Thimble
C
L
C
L
Wall
Include depth
of hearth pad
14 7060-228G November 29, 2016
Explorer III Wood Stove
NOTE:OptionalFireScreen,PartSCR-7006,
canonlybeusedinFULLVerticalinstallations.
Chimney Height / Rise and Run
This product was designed for and tested on a 6 inch (152mm)
chimney, 14 to 16 feet (420-480cm) high, (includes appliance
height) measured from the base of the appliance. The further
yourstackheightordiametervariesfromthisconguration,
the possibility of performance problems exists.
Chimney height may need to be increased by 2
- 3% per
each1000feetabovesealevel.Itisnotrecommendedto
use offsets or elbows at altitudes above 4000 feet above sea
levelorwhenthereareotherfactorsthataffectuedraft.
C. Installing Chimney Components
Chimney Connector
Singlewallconnectororappliancepipe.
This must be at least 24 gauge mild steel or 26 gauge blue
steel. The sections must be attached to the appliance and
to each other with the crimped (male) end pointing toward
theappliance.Alljoints,includingtheconnectionattheue
collar,shouldbesecuredwith3sheetmetalscrews.Make
sure to follow the minimum clearances to combustibles.
Wherepassagethroughthewall,orpartitionofcombustible
construction is desired in Canada, the installation shall con-
formtoCAN/CSA-B365.
Factory-builtlistedchimneyconnector(vented).
A listed connector (vented) must be used when installing
this appliance in a mobile home. The listed connectors must
conformtoeachothertoensureapropertandseal.
Flue Gas
Direction
Crimped
End
Toward
Appliance
Secure pipe sections with a
minimum of 3 screws
Figure 14.2 Chimney Connector (Appliance Pipe)
WARNING
Asphyxiation Risk
• DONOTCONNECTTHISApplianceTOACHIM-
NEYFLUESERVICINGANOTHERAPPLIANCE.
• DONOTCONNECTTOANYAIRDISTRIBUTION
DUCTORSYSTEM.
Mayallowuegasestoenterthehouse.
Improperinstallation,adjustment,alteration,serviceormain-
tenance can cause injury or property damage. Refer to the
owner’sinformationmanualprovidedwiththisappliance.For
assistanceoradditionalinformationconsultaqualiedinstaller,
service agency or your dealer.
WARNING
Fire Risk
InspectionofChimney:
• Chimney must be in good condition.
•MeetsminimumstandardofNFPA211
• Factory-builtchimneymustbe6inch(152mm)UL103HT.
WARNING
WARNING
Fire Risk
FollowChimneyConnectorManufacturer’sInstructions
forProperInstallation.
ONLYuseconnector:
• Withintheroom,betweenapplianceandceilingor
wall.
ConnectorshallNOTpassthrough:
• Attic or roof space
• Closet or similar concealed space
• Floororceiling
Maintain minimum clearances to combustibles
Chimney Flue
Liner
Fireclay
Liner or
Equivalent
Masonry Chimney
Constructed to NFPA 211
Wall Spacer
Wall Band
Trim Collar
Chimney
Connector
1 inch (25mm) Air
Space to Chimney
Section
Min. Clearance
2 inch (51mm)
Min. Chimney Clearance to
Wall Spacer and
Combustibles - 2 inch (51mm)
Chimney Section
Figure 14.1
Solid Pack Chimney with Metal Supports as a Thimble
(Cont’d)
November 29, 2016 7060-228G 15
Explorer III Wood Stove
A. Outside Air Kit Installation
A source of air (oxygen) is necessary in order for combus-
tion to take place. Whatever combustion air is consumed
bytheremustbereplaced.Airisreplacedviaairleakage
aroundwindowsandunderdoors.Inhomesthathavetightly
sealed doors and windows, an outside air source is needed.
AnoptionalOutsideAirKitisavail
able.
Included in OAK-ACC: Termination cap, (2) wire ties, flex
adapter, and fasteners
Items Needed for Installation (not supplied)
• 4inchexaluminumpipe,orifusingalternatematerial,
then it shall be made from durable, non-combustible,
heat resistant material up to 350oF.Cutthepipetothe
required length for your installation.
•Phillipsheadscrewdriver
•Siliconesealant
• Drills and saws necessary for cutting holes through the
wallorooringinyourhome.
1. Removeallmaterialsfrompackingbox.
2. Usinga#2Phillipsscrewdriverattachtheexadapterto
the appliance using 4 screws. Figure 15.1 & 15.2
3.Floor & Rear Installation: Cut a 4 inch (102mm) hole in
outsidewalloroortoaccommodateoutsideairpiping.
Use4inch(102mm)aluminummetalexorrigidpiping
todirectlyconnectoutsideairtoapplianceintake.Use
thesuppliedterminationcapwitharodentscreen.Seal
betweenthewall(oroor)andthepipewithsiliconeto
prevent moisture penetration.
WARNING
Fire Risk
Asphyxiation Risk
Donotdrawoutsidecombustionairfrom:
• Wall,oororceilingcavity
• Enclosed space such as an attic or garage
• Close proximity to exhaust vents or chimneys
Fumesorodormayresult
Asphyxiation Risk
Outsideairinletmustbelocatedtopreventblockage
from:
•Leaves•Snoworice•Otherdebris
Blockmaycausecombustionairstarvation
Smokespillagemaysetoffalarmsorirritatesensitiveindividuals.
WARNING
Asphyxiation Risk
LengthofoutsideairsupplyductshallNOTexceedthe
lengthoftheverticalheightoftheexhaustue.
• Firewillnotburnproperly
• Smokespillageoccurswhendoorisopenedduetoairstar-
vation
WARNING
5 Appliance Set-Up
Figure 15.2 - Floor InstallationFigure 15.1 - Rear Installation
16 7060-228G November 29, 2016
Explorer III Wood Stove
C. Blower (Optional)
Tools Required:#2Phillipsheadscrewdriver
1.Locateboltssuppliedwiththeblower.
2.Alignholesinmountingangeofblowerwithboltholesin
appliance. Blower should be positioned at bottom of rear
outerskinasshowninFigure 16.2
3. Re-insert and tighten bolts, securing blower onto outer
wall of appliance.
4.
Place the bracket containing the snap disc and magnet
under the bottom left rear corner.
SeeOwner’s Manual for detailed operating instructions
for the blower and snap disc.
Shock Risk
• DoNOTremovegroundingprongfromplug.
• Route cord away from appliance.
•
DoNOTroutecordunderorinfrontofappliance.
• Plugdirectlyintoproperlygrounded3prongreceptacle.
CAUTION
MANUAL: Overides the
Snap Disc
AUTO: Fan will turn
ON/OFF Automatically
by the Snap Disc
Controls the Fan Speed
SNAP DISC LOCATION
B. Installing Griddle Handle to Storage
Bracket
Figure 16.2
1. Hanging Griddle Handle
Whennotinuse,placegriddlehandleongriddlehandle
storagebracketasshowninFigure 16.1.
Figure 16.1
November 29, 2016 7060-228G 17
Explorer III Wood Stove
Convection
chamber top
Flue collar
Flue transition
Upper ue cover
Figure 17.3 - Completed View
Figure 17.1
E. Reversible Flue Collar and Horizontal Flue
Heat Shield
Tools Required:#2Phillipsheadscrewdriver;1/2"
wrench
Theuecollarisreversibleforeitheratoporrearventing
installation.Theapplianceisshippedwiththeuecollarin
the top vent position.
Converting Collar For Rear Vent Installation
and
Installing Required Horizontal Flue Shield
1. Removeuecollar(#3Phillips)andconvectionchamber
top(#2Phillips).
2. Remove1boltfromeachsideoftheuetransitionand
retrieve nuts attached to bolts.
3. Turn ue transition to horizontal position. Inspect rope
gaskettoensurealeakfreeseal.Re-attach.
4. Removeupperuecoverfromconvectionchambertop.
Rotate180degreesandreassemble.Usepaintsupplied
to cover unpainted areas.
5. Reattachconvectionchambertoptouecollartoappli-
ance.
Figure 17.2
D. Optional Fire Screen
AnoptionalrescreenisavailablefortheExplorerIII.
OptionalFireScreenPartSCR-7060maybeusedONLYin
U.S.residentialinstallations.Followallsafetywarningsto
prevent any hazards.
• Donotleavethereunattendedwhenthedooris
unlatchedorwhenusingtherescreen.
• Unstable rewood could fall out of the rebox
creatingarehazardtoyourhome.
WARNING
FireRisk.
18 7060-228G November 29, 2016
Explorer III Wood Stove
CAUTION
THESTRUCTURALINTEGRITYOFTHEMOBILEHOME
FLOOR,WALLANDCEILING/ROOFMUSTBEMAINTAINED
DoNOTcutthrough:
• Floorjoist,wall,studsorceilingtrusses.
• Any supporting material that would affect the structural integ-
rity.
Asphyxiation Risk
NEVERINSTALLINASLEEPINGROOM.
Consumes oxygen in the room.
WARNING
You must use a Quadra-Fire Outside Air Kit Part
OAK-ACC for installation in a mobile home.
1. An outside air inlet must be provided for combustion.
2. Appliance must be secured to the mobile home structure
byboltingthelegstotheoor.
3. Appliance must be grounded with #8 solid copper
grounding wire or equivalent and terminated at each end
with N.E.C. approved grounding device.
4. AppliancemustbeinstalledwithanapprovedUL103HT
ventilated chimney connector, UL103 HT chimney, and
terminalcapwithsparkarrestor.Neveruseasinglewall
connector (appliance pipe) in a mobile home installation.
Use only double-wall connector pipe, Dura-Vent DVL,
Selkirk Metalbestos DS or Security DL double-wall
connector or any listed double-wall connector pipe.
5.
InCanada,thisappliancemustbeconnectedtoa6inch
(152mm) factory-built chimney conforming to CAN/ULC-
629M,STANDARDFORFACTORYBUILTCHIMNEYS.
6. Followthechimneyandchimneyconnectormanufacturer’s
instructionswheninstallingtheue system foruseina
mobile home.
7. Maintain clearance to combustibles.
8. Floorprotectionrequirementsmustbefollowedprecisely.
9. Use silicone to create an effective vapor barrier at the
location where the chimney or other component penetrates
to the exterior of the structure.
NOTE: Offsets from the vertical, not exceeding 45°, are
allowedperSection905(a)oftheUniformMechanicalCode
(UMC).Offsetsgreaterthan45°areconsideredhorizontaland
are also allowed, providing the horizontal run does not exceed
75% of the vertical height of the vent. Construction, clearance
andterminationmustbeincompliancewiththeUMCTable
9C.ThisinstallationmustalsocomplywithNFPA211.
NOTE: Top sections of chimney must be removable to allow
maximum clearance of 13.5 feet (411cm) from ground level
for transportation purposes.
10. Burn wood only. Other types of fuels may generate
poisonous gases (e.g., carbon monoxide).
11. Ifapplianceburnspoorlywhileanexhaustblowerison
in home, (i.e., range hood), increase combustion air.
12. InstallationshallbeinaccordancewiththeManufacturers
Home&SafetyStandard(HUD)CFR3280,Part24.
Approved for USA Installation only!
6 Mobile Home Installation
November 29, 2016 7060-228G 19
Explorer III Wood Stove
7 Accessory List
Service Parts Explorer III
Beginning Manufacturing Date: Feb 2015
Ending Manufacturing Date: Active
R
IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or
distributor. Hearth and Home Technologies does not sell directly to consumers. Provide
model number and serial number when requesting service parts from your dealer or distributor.
Stocked
at Depot
ITEM DESCRIPTION COMMENTS PART NUMBER
30 Bafe Assembly SRV7060-025
30.1 Bafe Cover Top ( Includes Insulation Blanket ) SRV7060-238
30.2 Bafe Blanket SRV7060-233 Y
30.3 Bafe Plate SRV7060-250
30.4 Bafe Board SRV7060-148 Y
30.5 Secondary Tubes Qty 3 req SRV7060-226 Y
30.6 Bafe Cover Plates SRV7060-206
30.7 Bafe Linkage SRV7060-044
31 Side Right
Matte Black 7060-033MBK
Porcelain Mahogany 7060-033PMH
Porcelain Dark Blue 7060-033PDB
Porcelain Black 7060-033PBK
Porcelain Frost 7060-033PFT
32 Manifold Gaskets Qty 2 req SRV7060-221
33 Air Supply Chambers Right and Left SRV7060-189
34 Pivot Tube Assemblies Qty 2 req SRV7060-018
35 Rear Bafe Plate SRV7060-201
36 Bafe Board Rear SRV7060-213
37 Top Load Handle Hanger SRV7060-262
Additional service part numbers appear on following page.
#30 Bafe Assembly
30.1
30.2
30.3
30.4
30.5
30.6
30.7
20 7060-228G November 29, 2016
Hearth & Home Technologies
1445 North Highway
Colville, WA 99114
Division of HNI INDUSTRIES
DO NOT DISCARD THIS MANUAL
CAUTION
• Important operating and
maintenance instruc-
tions included.
•
Leave this manual with
party responsible for use
and operation.
•
Read, understand and
follow these instruc-
tions for safe installa-
tion and operation.
DO NOT
DISCARD
Please contact your Quadra-Fire dealer with any questions or concerns.
For the number of your nearest Quadra-Fire dealer
log onto www.quadrare.com
CONTACT INFORMATION
This product may be covered by one or more of the following patents: (United States) 5341794, 5263471, 6688302, 7216645, 7047962
or other U.S. and foreign patents pending.
We recommend that you record the following pertinent
information for your heating appliance.
Date purchased/installed:
Serial Number: Location on appliance:
Dealership purchased from: Dealer phone:
Notes:
Other manuals for EXPLR-III-PBK
2
This manual suits for next models
4
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