Rail King GG-1 ELECTRIC ENGINE User manual

RAILKING GG-1
ELECTRIC ENGINE
OPERATING
INSTRUCTIONS
Thank you for purchasing the RailKing GG-1 Electric Engine with M.T.H.’s
Loco-Sound™ . This RailKing Electric Engine contains state-of-the-art electronics with
many built-in automatic features for incredibly realistic operation. Despite these
advanced features, the locomotive is easy to operate with any compatible standard AC
transformer (see the compatibility chart on page 13), and is completely compatible with
most other 3-rail locomotives, rolling stock, and accessories.
M.T.H. takes pride in manufacturing high quality products like your RailKing GG-1
Electric Engine, and we hope that you will enjoy it for a long time. Please read all the
accompanying instructions carefully before setting up and operating your locomotive.
With proper care, this engine should yield years of trouble-free performance.

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RailKing GG-1 Electric Engine
Table of Contents
Initial Lubrication 3
Basic Operation 3
Throttle 3
Operation Buttons 3
Speed Control 4
Direction Lock 4
Proto-Cast and Proto-Dispatch 5
Volume Control 6
Maintenance 7
Lubrication and Greasing Instructions 7
Cleaning the Wheels, Tires and Track 8
Locomotive Traction Tire Replacement 9
Locomotive Light Bulb Replacement 10
Troubleshooting 11
Compatibility 12
Transformer Compatibility Chart 13
Safety Precautions 14
Service and Warranty Information 16

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RailKing GG-1 Electric Engine
INITIAL LUBRICATION
Although the engine was lubricated at the factory, it is important that you
lubricate the chassis before operation. Lightly grease the outside idler and
drive gears (marked “G” in Fig. 3 on page 7) to prevent them from squeaking.
Use light household oil and follow the lubrication points marked “L” in Fig. 2
on page 7. Do not over-oil. Use only a drop or two on each pivot point.
At this point, you are ready to put your engine on the track and begin running
it.
BASIC OPERATION
Throttle
– Throttle up the power to your track by either firmly pressing the
Direction button on your transformer or remote once or quickly dropping and
advancing the throttle to put the engine in forward.
OperationButtons
Use the operation buttons on your transformer or remote as described below.
Horn/Whistle
- To sound the horn, firmly press the Horn/Whistle button. The
horn will sound for as long as you continue to depress the button. It will stop
when you release the button.
Bell
- To sound the bell, firmly press and release the Bell button. To turn the
bell off, press and release the Bell button again. The bell will continue to ring
from the time your turn it on until you press and release the button again to
turn it off.
Direction
– Your train is programmed to start in neutral. To put the engine
into forward and then to change the direction of the train or to put it into
neutral, firmly press and release the Direction button on your transformer. Just
as you must stop your car between forward and reverse, this engine will not go
directly from forward to reverse; it goes into neutral between directions. If the
train has been moving forward, the first press of the Direction button will put
the train from forward into neutral, the second press into reverse, the third
press back into neutral, and the fourth back into forward. To prevent accidental
high-speed start-ups, this engine is programmed to restart in neutral each time
the track voltage is turned off for 10 seconds or more.

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RailKing GG-1 Electric Engine
Speed Control:
M.T.H. engines equipped with Loco-Sound have speed control capabilities that
allow the engine to maintain a constant speed up and down grades and around
curves, much like an automobile cruise control. You can add or drop cars on
the run, and the engine will maintain the speed you set.
While the engine is programmed to start with the speed control feature
activated, you can opt to turn it off. This means the engine’s speed will fall as
it labors up a hill and increase as it travels downward. It is also affected by the
addition or releasing of cars while on the run.
To turn speed control on and off, put the engine in neutral, then press the
transformer’s Whistle button firmly but quickly one time then immediately
press the Bell button two times. Repeat the 1 whistle, 2 bells code to return it
to the other state. You will want to do this during the initial neutral upon
start-up if you ever couple this engine to another engine that is not equipped
with speed control to avoid damaging the motors in either engine. Each time
you shut down the engine completely, it will automatically turn speed control
on.
Feature to Be Activated:
Speed Control On/Off
Lock into a Direction/Unlock
ButtonCode:
1 Whistle, 2 Bells
1 Whistle, 3 Bells
Lock into a Directional State:
You can lock your engine into a directional state (forward, neutral, or reverse)
so that it will not change directions. To do this, put the engine into the
direction you want or into neutral, to lock it into neutral, run it at a very slow
speed (< 10 scale mph), and quickly but firmly press your remote’s Whistle
button once followed immediately by three presses of the Bell button. The
engine will not change direction (including going into neutral) until you repeat
the 1 whistle, 3 bells code to return the engine to its normal state.

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RailKing GG-1 Electric Engine
Proto-Cast and Proto-Dispatch:
When used with the RailKing Remote Lock-on (sold separately),
Loco-Sound-equipped engines gain Proto-Cast
™and Proto-Dispatch™
features.
Proto-Cast:
This feature allows you to play audio recordings through your
engine’s speakers. You must supply the audio source (a small portable is
sufficient) and a male-to-male mini cable (1/8” plug, like that used for the
headset with a portable CD/tape player) to connect your audio source to the
remote lock-on. To use Proto-Cast, simply plug the mini-cable into your
audio source (usually into the headphone jack) and into the “Audio” port on
the right side of the remote lock-on and adjust the volume.
Proto-Dispatch:
This feature allows you to broadcast your own voice
through your engine’s speakers. You must supply the microphone and a mini
cable (1/8” plug, like that used for the headset with a portable CD/tape player)
to connect your microphone to the remote lock-on. To use Proto-Dispatch,
simply plug the mini-cable into the microphone and into the “Mic” port on the
left side of the remote lock-on and speak into the microphone.
When these features are in use, the locomotive’s own sounds (engine sounds
and bells, whistles, and horns) will be muted so that only the sounds you
broadcast will be heard. Because these two features are voice activated, there
will be a 10-15 second delay after you stop speaking into the microphone or
turn off the audio source before the engine sounds resume. To stop using the
feature and return to normal operation, unplug the cable from the lock-on jack.
If using parallel tracks with multiple Loco-Sound-equipped engines,
Proto-Cast and Proto-Dispatch transmissions from one track may be picked up
by the other nearby engines.
If you experience popping and interference, try cleaning the track with
denatured alcohol as described in the “Cleaning the Wheels, Tires and Track”
section of this booklet.
Note: M.T.H. does not recommend using Proto-Cast and Proto-Dispatch
at the same time.

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RailKing GG-1 Electric Engine
Volume Control –To adjust the volume of all sounds made by this engine,
turn the master volume control knob located under the engine clockwise to
increase the volume and counter-clockwise to decrease the volume (see Fig. 1).
Loco-Sound
Volume Adjustment
Knob
Figure 1. Location of the Loco-Sound Volume
Adjustment Knob

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RailKing GG-1 Electric Engine
MAINTENANCE
Lubrication and Greasing Instructions
The engine should be well oiled and greased in order to run properly.
You should regularly lubricate the pickup rollers to prevent them from
squeaking. Use light household oil and follow the lubrication points marked
“L” in Fig. 2. Do not over oil. Use only a drop or two on each pivot point.
The locomotive’s internal gearing was greased at the factory and should not
need additional grease until after 50 hours of operation or one year, whichever
comes first. Follow the greasing instructions below. Note that in some tightly
packed engines you may need to move internal components temporarily in
order to access the gears.
Lubricate(L)
Lubricate (L) Lubricate(L)
Lubricate (L)
Lubricate (L)
Figure 2
. Lubrication Points on the Locomotive
Grease(G)
Grease (G)
Body Mount
Screws
Body Mount
Screws
Figure 3.
Greasing Points on the Locomotive and the Locations of the Body Mounting
Screws.

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RailKing GG-1 Electric Engine
1. Remove the screws from the chassis, as seen in Figure 3 on page 7, then lift
the body away from the chassis.
2. After removing the body shell, turn your engine upside down and remove
the two Phillips screws holding the pick-up roller to its truck. Lift pick-up
roller and unplug the wire.
3. Remove the single flathead screw in the adjacent pilot/trailing truck.
4. Remove the single Phillips screw that was hidden by the pick-up roller
before you removed it. Lift off the truck block and turn it over.
5. Remove the four Phillips screws from the truck block and pull apart.
6. Once the motor mount screw has been removed, pull the motor away from
the truck block and lightly coat the motor worm gear and bronze drive gear (in
the truck block) with grease.
7. Reassemble the truck and motor, being careful not to pinch any wires
between the truck block and motor mount.
8. Repeat the procedure for the other motor and truck
9. Reassemble the chassis and body, being careful that the wires are not caught
between the body and chassis, as this can lead to a short that may damage the
electronics beyond repair.
It is also a good idea to lubricate the outside truck block idler and drive gears
with grease occasionally. Add grease to the points marked with “G” in Figure
3.
Cleaning the Wheels, Tires and Track
Periodically check the locomotive wheels and pickups for dirt and buildup,
which can cause poor electrical contact and traction as well as prematurely
wear out the neoprene traction tires. Wheels and tires can be cleaned using
denatured alcohol (not rubbing alcohol), which can be found in home
improvement stores, applied with a cotton swab.
Occasional cleaning of the track will also help to ensure good electrical contact
and to prolong the life of your engine’s tires. To clean the track, use a clean rag
and denatured alcohol (not rubbing alcohol). Unplug the transformer and wipe
the rails of the track, turning the rag frequently to ensure that you are using
clean cloth on the rails.

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RailKing GG-1 Electric Engine
Traction Tire Replacement Instructions
Your locomotive is equipped with two neoprene rubber traction tires on each
powered truck block. While these tires are extremely durable, you may need
to replace them at some point.
Replace the tires on only one end of the engine at a time.
To disassemble:
1. Remove the screws from the chassis, as seen in Figure 3 on page 7, then lift
the body away from the chassis.
2. After removing the body shell, turn your engine upside down and remove
the two Phillips screws holding the pick-up roller to its truck. Lift pick-up
roller and unplug the wire.
3. Remove the single flathead screw in the adjacent pilot/trailing truck.
4. Remove the single Phillips screw that was hidden by the pick-up roller
before you removed it. Lift off the truck block and turn it over.
5. Remove the four Phillips screws from the truck block and pull apart.
To replace the tire:
1. Make sure the old tire has been completely removed from the groove in the
drive wheel, using a razor blade or small flathead screwdriver to pry away any
remains.
2. Slip the new tire onto the wheel. You may find it useful to use two small
flathead screwdrivers to stretch the tire over the wheel.
3. If you twist the tire while stretching it over the wheel, you will need to
remove and reinstall the tire. Otherwise your engine will wobble while
operating.
4. Make sure the tire is fully seated inside the groove. Use a razor blade to
trim away any excess tire that doesn’t seat itself inside the groove properly.
Reassemble in the reverse order and replace the tires on the other end of the
engine.
One set of replacement tires is packaged with your model. Additional tires are
available directly from the M.T.H. Parts Department (phone: [phone];

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RailKing GG-1 Electric Engine
fax: [phone]; e-mail: [email protected]; mail: 7020 Columbia
Gateway Drive, Columbia MD 21046-1532).
Locomotive Light Bulb Replacement
To replace the light bulb in the locomotive, follow these instructions:
Follow the cab removal instructions found in the “Lubrication and Greasing”
section of this booklet. Once the body has been removed, remove and replace
the bulb as shown in Fig. 5.
You can obtain replacement bulbs directly from the M.T.H. Parts Department.
Light Bulbs are Located on
both ends of the Locomotive.
Figure 5. Locate the Burned-Out Lightbulbs in the Locomotive. To Replace the Bulb,
turn the Bulb Counter-Clockwise to remove and Install a New One.

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RailKing GG-1 Electric Engine
Troubleshooting Loco-Sound
™Problems
Although Loco-Sound has been designed and engineered for ease of use, you
may have some questions during initial operation. The following table should
answer most questions. If your problem cannot be resolved with this table,
contact M.T.H. for assistance (telephone: [phone]; fax: [phone];
[email protected], 7020 Columbia Gateway Drive, Columbia MD
21046-1532).
Starting Up
Horn
Bell
Remedy
Remedy
Remedy
Remedy
When I first turn the power on, the
engine will not begin to run. I have to
turn the throttle off and then on again
to get the engine to operate.
I can’t get the horn to blow when I
press the whistle button.
I can’t get the bell to ring when I press
the bell button.
You may be pressing the button too
quickly. Try pressing the whistle button
more slowly, taking approximately one
full second to fully depress the button.
You may be pressing the button too
quickly. Try pressing the bell button
more slowly, taking approximately one
full second to fully depress the button.
This is normal behavior. To prevent
accidental high-speed start-ups, Loco-
Sound is programmed to start up in
neutral anytime track power has been
turned off for several seconds. See
the "Basic Operation" section for more
details.
Lock-out Remedy
I can’t get the engine to run after I
power up the transformer. It sits still
with the engine sounds running.
The engine won’t lock into forward,
neutral, or reverse.
The engine is locked into the neutral
position. Follow the procedure in the
“Lock into a Direction” section.
Engine speed must be below 10 scale
mph (approx. 10 volts or less in
conventional mode).

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RailKing GG-1 Electric Engine
Volume Remedy
The sounds seem distorted, especially
when the whistle or bell is activated. Loco-Sound volume is set too high. Turn the volume control knob on the
bottom of the chassis counter-
clockwise to reduce the volume.
Compatibility
This engine will operate on any traditional O-31 or larger O Gauge track
system, including M.T.H.’s RealTrax® or ScaleTrax™ or traditional tubular
track. It is also compatible with most standard AC transformers. (See page
13 for a complete list of compatible transformers and wiring instructions.)

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RailKing GG-1 Electric Engine
Transformer Compatibility and Wiring Chart
Note that many of the operational commands described in these instructions
require a bell button, so if your transformer does not have its own bell button,
you should consider adding one to get the full benefit of the system.
Transformer
Model Center Rail Outside Rail Min/Max. Voltage Power Rating Transformer Type
Lionel 1032 U A 5-16v 90-Watt Standard
Lionel 1032M U A 5-16v 90-Watt Standard
Lionel 1033 U A 5-16v 90-Watt Standard
Lionel 1043 U A 5-16v 90-Watt Standard
Lionel 1043M U A 5-16v 90-Watt Standard
Lionel 1044 U A 5-16v 90-Watt Standard
Lionel 1053 U A 8-17v 60-Watt Standard
Lionel 1063 U A 8-17v 60-Watt Standard
All-Trol Left Terminal Right Terminal 0-24v 300-Watt Electronic
Dallee Hostler Left Terminal Right Terminal Electronic
Lionel LW A U 8-18v 75-Watt Standard
Lionel KW A or B U6-20v 190-Watt Standard
LionelMW Outside Track
Terminal Inside Track Terminal 5-16v 50V.A. Electronic
Lionel RS-1 RedTerminal Black Terminal 0-18v 50V.A. Electronic
Electronic
Lionel RW U A 9-19v 110-Watt Standard
Lionel SW U A Unknown 130-Watt Standard
Lionel TW U A 8-18v 175-Watt Standard
Lionel ZW
Lionel Post-War
Celebration
Series ZW
A,B,C or D
A,B,C or D
U
Common
8-20v
0-20v
275-Watt
135/190 Watt
Standard
MTH Z-500 Red Terminal Black Terminal 0-18v 50-Watt Electronic
MTH Z-750 Red Terminal Black Terminal 0-21v 75-Watt Electronic
MTH Z-4000 Red Terminal Black Terminal 0-22v 390-Watt Electronic
* Conventional Mode Only

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RailKing GG-1 Electric Engine
CAUTION: Electrically Operated Product:
Not recommended for children under 10 years of age. M.T.H. recommends
adult supervision with children ages 10 - 16. As with all electric products,
precautions should be observed during handling and use to reduce the risk of
electric shock.
WARNING: When using electrical products, basic safety precautions should
be followed including the following:
-Read this manual thoroughly before using this device.
- M.T.H. recommends that all users and persons supervising use examine the
hobby transformer periodically for conditions that may result in the risk of fire,
electric shock, or injury to persons, such as damage to the primary cord, plug
blades, housing, output jacks or other parts. In the event such conditions exist,
the transformer should not be used until properly repaired.
- As with all electrical appliances, this product should not be left in operation
when unattended.

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RailKing GG-1 Electric Engine

SERVICE & WARRANTY INFORMATION
HOW TO GET SERVICE UNDER THE TERMS OF THE
LIMITED ONE YEAR WARRANTY
For warranty repair, do not return your product to the place of purchase. Instead,
follow the instructions below to obtain warranty service as our dealer network is not
prepared to service the product under the terms of this warranty.
1. First write, call, email or FAX MTH Electric Trains, 7020 Columbia Gateway Drive,
Columbia, MD 21046, 410-381-2580 (FAX No. 410-423-0009), or on the internet at
[email protected] or our web site, www.mthtrains.com, stating which product
you have, when it was purchased and what seems to be the problem. You will be given
a return authorization number to assure that your merchandise will be properly handled
upon its receipt at MTH.
2. CAUTION: Make sure the product is packed in its original factory packaging
including its foam and plastic wrapping material so as to prevent damage to the
merchandise. The shipment must be prepaid and we recommend that it be insured. A
cover letter, including your name, address, daytime phone number, a copy of your sales
receipt, the Return Authorization number and a full description of the problem, must be
included to facilitate the repairs. Please include the description regardless of whether
or not you discussed the problem with one of our service technicians when contacting
MTH for your Return Authorization number.
3. Please make sure you have followed the instructions carefully before returning any
merchandise for service.
LIMITED ONE YEAR WARRANTY
This item is warranted for one year from the date of purchase against defects in
material or workmanship. We will repair or replace (at our option) the defective part
without charge for parts or labor, if the item is returned to the address below within one
year of the original date of purchase. This warranty does not cover items that have been
abused or damaged by careless handling. Transportation costs incurred by the customer
are not covered under this warranty.
This warranty gives you specific legal rights and you may have other rights which vary
from state to state.
ProtoSounds® is a trademark of MTH Electric Trains. DCRU® is a registered
copyright of QS Industries, Inc. Lionel® and Railsound® are registered trademarks of
Lionel L.L.C.