Raritan PHII User manual

1
PHII
THE FOLLOWING ARE CAUTIONARY STATEMENTS THAT MUST BE READ AND FOLLOWED
DURING BOTH INSTALLATION AND OPERATION
WARNING: Raritan Engineering Company, Inc. recommends that a qualied person or electrician
in the case of P104E**, install this product. Equipment damage, injury to personnel or death
could result from improper installation. Raritan Engineering Company, Inc. accepts no responsibility
or liability for damage to equipment, or injury or death to personnel, that may result from improper
installation oroperation of this product.
WARNING: Hazard of Flooding - Any installation made below the waterline must have vented loops positioned
properly and all hose connections should be double-clamped. Both intake and discharge seacocks
should always be in the closed position when the toilet is not in use. Failure to do so may result in
ooding, property damage and loss of life.
WARNING: DO NOT install in an area requiring Ignition Protected Devices.
DO NOT operate P104E** series toilets with handle in place, serious bodily injury may occur.
The PHII is a manually operated double action piston
toilet. The PHII can be converted to its electrical
counterpart by adding an electrical conversion kit
part# P104E**
All models are suitable for use in conjunction with our
US Coast Guard Certied Type I ow-thru Marine
Sanitation Devices (MSD), Raritan’s Electroscan®
and Purasan®.
1-856-825-4900
www.raritaneng.com
Model and Serial # :
INSTALLATION AND MAINTENANCE INSTRUCTIONS
** Specify voltage 12 or 24 VDC
Link to online
Warranty
Registration
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Super Lube® is a registered trademark of Synco Chemical Corp.
OPERATION\CLEANING
OPERATION
WARNING: DO NOT adjust valve handle
(1209BW) while toilet is operating.
1. With valve handle in the "FLUSH" position pump-
ing the handle (or pressing the button on electric
units) will draw water in and discharge the bowl
contents.
2. With valve handle in the "DRY" position pump-
ing the handle (or pressing the button) will only
discharge the bowl contents while drawing air in
through the air valve assembly to prevent a build-
up of pressure.
• We recommend single ply toilet paper.
• Water should appear in the bowl within ten
seconds. If not, see troubleshooting section.
• Hard objects or stringy substances (paper towels,
feminine hygiene products, lter cigarettes, etc.)
must not be thrown into the toilet as they will
cause damage.
• Always shut o seacock(s) before leaving the boat
unattended.
Cleaning Instructions
IMPORTANT: Do not use cleaners that contain
ammonia, ethyl acetate, phosphoric acid or
concentrated chlorine bleach. These may cause
damage to the toilet.
Using C.P. a bio-enzymatic toilet bowl cleaner
(available from Raritan Engineering) will keep the
bowl clean and fresh smelling.
Recommend Visual Inspection
For leaks at toilet and hose connections
Hose clamps
 Condition of hoses
Seacocks
 Condition of wires and connections
 In-Line Strainer (if you have one)
Position for intake
of water and
discharge of bowl
contents
Position for
discharge of bowl
contents only (no
water coming in)
Valve handle must be fully in the
"FLUSH" or "DRY" position only.
C.P.
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MAINTENANCE
Super Lube® (#SL1CC) applied to the piston rod will
prolong the life of the Piston Shaft Seal. This should be
done every spring and fall or more regularly if the head
is used frequently. Applying Super Lube to all moving
parts is also recommended.
Installation of a Knocks Out Odor Kit (#KO2) will
reduce the "rotten egg" smell associated with using salt
or brackish water to ush the toilet.
Before attempting repairs, refer to the
Troubleshooting section of this manual.
WINTERIZING
Improper winter lay up is a major cause of marine
toilet failures.
Parts Required
• 3/4" I.D. intake hose approximately 3 feet long.
• 1 1/2" I.D. discharge hose approximately 3 feet long.
• Two buckets
• Nontoxic antifreeze approximately 1 quart
1. Close the intake and discharge seacock. Disconnect
and drain the intake and discharge hoses.
2. Connect short hoses to toilet’s intake and discharge.
3. Place one bucket under short hose on discharge.
4. Pour nontoxic antifreeze in other bucket.
5. Place hose connected to intake into bucket with
antifreeze.
6. Flush toilet until antifreeze begins to be discharged
from toilet.
7. Antifreeze should remain in the toilet until
recommissioning. This will protect both intake and
discharge sides of the pump. Pouring antifreeze into
the bowl will only protect the discharge.
NOTE: Holding tanks, seacocks and treatment
systems need to be independently winterized,
stored and recommissioned (see manufacturer’s
instructions).
RECOMMISSIONING
1. Lubricate piston rod with Super Lube®.
2. Using the buckets, hoses and a gallon (3.8 liters)
of clean water, ush the antifreeze out of the toilet.
Dispose of antifreeze properly, in accordance with
local and federal regulations.
3. Reconnect the hoses and open both seacocks.
4. Check all connections for leaks with several test
ushes.
MAINTENANCE\WINTERIZATION
NOTE: Before reinstalling
1209BW valve handle, be
sure points "A" and "B"
on the inlet valve body
(#1203BW) are positioned
as shown by the double
arrow.
POINT "B"
Toilet
Base
Toilet
Base
Correct Orientation of
#1228CW Flapper Valves
FIG 2
CORRECT!
POINT "A"
WRONG!
INSTALLATION OF REPLACEMENT
PARTS
1. Refer to Fig. #2 when replacing part #1228CW.
2. If valve body (#1203BW) is removed it
must be positioned as in Fig. #3 for proper
operation.
Overhaul kits and individual parts for your toilet
may be ordered through your dealer or direct
from the factory.
FIG 3
3
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SPECIFICATIONS/INSTALLATION
Tools Required
• 5/16" nut driver
• Wrench or screwdriver
• Bit for drilling mounting surface
• Hose cutters
• Tape measure
Additional Parts Required
• Four stainless steel mounting bolts or lag
screws (minimum 1/4" [6mm]) and washers
• 1 1/2" I.D. discharge hose
• 3/4" I.D. reinforced intake hose
• Hose clamps (two for each connection below
waterline)
Mounting Toilet
Mounting surface must be at and solid.
1. Install seat on toilet.
2. Place toilet where it will be located.
Make sure there is room to route hoses.
Make sure seat will open properly.
3. Mark location of toilet base mounting holes on
mounting surface.
4. Drill holes for toilet mounting bolts/screws.
5. Secure toilet to surface.
RARITAN PHII MARINE TOILET FRONT VIEW, SIDE VIEW AND FOOTPRINT
NA
(SEE B)
HOUSEHOLD
BOWL TYPE
MARINE
14 1/2
(368)
11 1/2
(292)
20
(508)
inch
(mm)
10
(254)
C
BA
17
(432)
ED
14 1/4
(362)
18 1/4
(464)
18
(458)
17 3/8
(442)
D
13 1/2
(343)
EA
B
C
2
(51)
9 1/4"
23.6cm
4 1/2"
11.4cm
9"
22.9cm
4"
10.2cm
4"
10.2cm
WALL AT REAR OF TOILET
DISCHARGE
HOSE HOLE
LONGITUDINAL
CENTERLINE
OF TOILET
INLET
HOSE HOLE
>
>
>
>
>
>
3 1/2"
8.9cm
>
5"
12.7cm
10"
25.4cm
(8 1/2"
21.6cm)
>
>
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INSTALLATION/PLUMBING
PLUMBING
WARNING: HAZARD OF FLOODING
Toilets mounted at or below the waterline, at greatest angle of heel, and connected to a Seacock/
Thru Hull Fitting(s) MUST have VENTED LOOPS installed in toilet discharge plumbing
and between raw water intake pump and toilet bowl.
Install vented loops per manufacturer’s instructions. Double clamp all below-waterline
connections.
IMPORTANT
• Fittings and 90° bends should be kept to a minimum.
• In-Line Strainer (Raritan part # 163000) may be installed. This will help prevent clogs.
• Discharging untreated sewage is forbidden in all U. S. waters within the three-mile limit.
• Thru-hull ttings and seacocks must be installed where they are easily accessible.
• Use only quality reinforced hoses such as Raritan Saniex (SFH)
• Secure all hoses properly.
1. Route discharge hose above discharge
outlet with a vented loop. This will
enable the toilet to discharge more
eciently and will help to prevent
backow.
2. An In-Line Strainer (#163000)
is recommended. This will help
minimize odors and help prevent
clogging.
3. Intake and discharge thru-hull ttings
should be located far enough apart to
prevent discharge water from being
drawn through the intake.
4. The optional Raritan Knocks Out
Odors Kit (#KO2) enables the use
of Cleans Potties (#1PCP32). Raritan
Cleans Potties deodorizes the bowl
and lubricates internal parts.
5. Flush and check for leaks.
PHII Marine Toilet
Vent Outside
Hull or Deck
Waterline Waterline
Vented
Loop
In-Line
Strainer
Intake Thru-Hull
and Seacock
Discharge Thru-
Hull and Seacock
FIG 4
Sanitation Device
*Drawing not to scale
Above Waterline Installation
FIG 5
*Drawing not to scale
PHII Marine
Toilet
Waterline Waterline
Discharge Thru-
Hull and Seacock
Intake
Thru-Hull and
Seacock
Vented
Loops
Sanitation
Device
Holding Tank
Deck Pumpout
Y Valve
In-Line
Strainer
Below Waterline Installation
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6
PARTS FOR RARITAN PHII MARINE TOILET
Part No. Description
1115 3/8"-16 x 1 1/2" Hex Head S/S Bolt(2)
1124 1/4"- 20 x 1/2" R.H. Machine Screw
1200CW Pump Housing
1201 Intake and Discharge Valve Ball (2)
1202 Intake and Discharge Valve Gasket (2)
1203BW Intake Valve Body w/"O" Rings,
(Includes 1203B, 1203B1, 1203B2 (2),
1203B3)
1203W Air Valve Assembly
1204B Intake Valve Cap
1208W Retractable Handle
1209BW Valve Handle
1210 Handle Socket
1210A Cotter Pin
1210B Cotter Pin (3)
1211PL Piston Rod Yoke
1212W Piston Rod Assembly w/"O" Ring (1232MS)
1214W Piston Shaft Seal Cartridge Assy
(1214, 1214A, 1214B)
Fits pumps mfg. after 6/92
1216 Clevis Pin (3)
1217 Discharge Valve Cap
1218 Fulcrum Link (2)
1222AW 90° Discharge w/Flange (Std.)
1222B Straight Discharge (Opt.)
1223B Flange Nut 3/8"-16 S/S (2)
F098 Housing Screw 1/4"-20 x 1" S/S (4)
1226B Nut, 1/4"-20 S/S (8)
1228CW Flapper Valve Assembly (1/2" Holes)
1232MS Piston "O" Ring
1234 Bowl Gasket
1236E Bowl Elbow
1248W Base w/Plug
1249 Base Plug (not shown)
221361 Washer- Inlet Adapter
C253 Joker Valve
CH42 Hose (¾" I.D.)
CH43P Hose Clamp (2)
F005 1/4"- 20 x 5/16" S/S Socket Set Screw
F081 Bowl Bolt 1/4"-20 x 2 S/S Hex head
LWS Intake and Discharge Valve Spring (2)
RNI Nylon Shoulder Washer
RARITAN INSTALLATION ACCESSORIES
Part No. Description
163000 In-Line Strainer
1PCP32 C.P., Cleans Potties, Bio-enzymatic, 32 oz.
SFH Sani-Flex Hose 1 ½"
SFH1 Sani-Flex Hose 1"
SL1CC Super Lube 1cc tube
KO2 Knocks Out Odor Kit
BOWL & SEAT
Part No. Description
1236AW Spud assy.
1237W Marine-size Bowl assy. (includes 1236AW)
1244W White Household-style Bowl assy.
(includes 1236AW)
1238SC Marine-size seat & cover; Slow Close
1245SC Household-style seat & cover; Slow Close
VCAP Vinyl Cap
OVERHAUL KITS
Part No. Description
PHRKIIU Universal Repair Kit
PHIIPUMP PHII Pump replacement assembly
ELECTRIC CONVERSION KIT
P104E12 12 VOLTS
P104E24 24 VOLTS
PARTS LIST
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EXPLODED PARTS VIEW PHII MARINE TOILET
1203BW
Seat and Cover
1238SC Marine
1245SC Household
VCAP
1246W
1208W
RNI
1203W
1203B
1203B1
1200CW
1234
1226B
F081
1213B
1228CW
1212W (assy)
1213C
1248W
1232MS
1124
LWS
1209BW
1213D
1226B
1210B
1201
1204B
1115
1202
CH42
F005
1211PL
1213A
1213W
Seal Assy on units
built before June
1992
LWS
1201
1210
1214
1214B
1214A
1210A 1236E
221361
CH43P
1217
1216
1202
1216
1218
1223B
1203B2
1222AW
1218
C253
1222B
F098
VCAP
RNI
1226B
1237W
1244W
Seat and Cover
1238SC Marine
1245SC Household
1236AW
1203B1
1203B3
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8
ADVANCED REPAIR
PHRKIIU OVERHAUL KIT CONTENTS
Qty. Part # Description
35 2 1201 Inlet & Outlet Valve Ball (ALL)
30 2 1202 Inlet & Outlet Valve Cap Gasket (white) (ALL)
26 1 1203B1 Inlet Valve Stem "O" Ring (small black)(ALL Excluding Original PH)
27 2 1203B2 Inlet Valve Body "O" Ring (medium black) (ALL Excluding Original PH)
28 1 1203B3 Inlet Valve Bottom "O" Ring (large black) (ALL Excluding Original PH)
1 1213A U-Cup Seal (PH and Pre 1992 PHII)
1 1213B Acetal Washer (sti plastic) (PH and Pre 1992 PHII)
1 1213C Snap Ring (curved side down) (PH and Pre 1992 PHII)
1 1213D White rubber washer (slides loose on piston) (PH and Pre 1992 PHII)
22 1 1214 Seal Cartridge (Post 1992 PHII and PH Superush/Powerush)
23 1 1214A Piston Shaft Seal (install with at side up) (Post 1992 PHII and PH Superush/
Powerush)
24 1 1214B "O" Ring (large black thin cross section) (Post 1992 PHII and PH Superush/
Powerush)
4 1226C Housing Spacer Washer (not necessary if 1248W base) (older PH/PHII)
39 1 1228CW Flapper Valve Assembly (See Correct Orientation) (ALL)
37 1 1232MS Piston "O" Ring (ALL)
1 1234 Bowl Gasket (white rubber) (ALL)
5 1 25103 Base O-Ring (PH Superush/Powerush ONLY)
6 4 25104 Base Mounting Plug (PH Superush/Powerush ONLY)
7 1 25105 Bowl Gasket (black O-Ring) (PH Superush/Powerush ONLY)
40 1 C253 Joker Valve (duckbill faces away from toilet) (ALL)
4 RNI Nylon Shoulder Washer (replaces #1240 rubber grommet)
3 SL1CC Super Lube 1CC packet (ALL)
UNIVERSAL PH AND PHII REPAIR KIT
CORRECT ORIENTATION
OF FLAPPER VALVE
NOTE: Before Reinstall-
ing 1209BW Inlet Valve
Handle, Be Sure Points
"A" and "B" On The Inlet
Valve Body (#1203BW)
Are Positioned As Shown
By The Double Arrow.
POINT "A"
WRONG!
CORRECT!
Bowl
Side
Bowl
Side
Seals for Pre1992
PHII Housing
(no hex head nut
around piston)
1213 Seals
D
C
B
A
Base for PH Superush and Powerush
(for parts purposes only)
1234 Bowl Gasket
Base for PHII
RNI
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9
Inlet Valve/ Handle Orientation and Repair
ADVANCED REPAIR
Tools you will need:
Channel type pliers.
Flatblade (med) screwdriver
Gaining access to the inlet valve
To clean out debris or dismantle the valve it
is necessary to access the inlet valve spring
(part# LWS) and ball (#1201).
It is only necessary to unscrew the inlet valve
cap (part #1204B) approximately 5 revolutions
with channel type pliers. Note: It is not neces-
sary to remove or loosen any other part.
Then by grasping the 1209BW handle and
gently lifting upwards, the entire assembly
(down to part #1203BW) can be removed.
Clean out any debris in this area.
Replace gasket (part#1202) if necessary
and apply a small amount of Super Lube
(#SL1CC) to the O-ring area of the 1203BW.
Reassemble in the reverse order making sure
that the alignment post of the 1200CW hous-
ing protrudes between the two limiting stops
in the underside of the 1209BW. This allows
for the proper position of the inlet valve.
If installed properly this creates a maximum of
a 1/4 turn from "Dry" to "Flush" not 3/4 turn.
Note: Do not overtighten #1204B as gasket
#1202 will displace
Link to online
How to Videos
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10
TROUBLESHOOTING
Units requiring extensive repairs may be returned to the
Millville, NJ oce for overhaul. Instructions, including name,
address and phone number MUST accompany returned units
to ensure proper handling.
See additional FAQ's at:
www.raritaneng.com/tech-support/faq
Water not being drawn in
• Check Ball Stuck
Shuto seacock and remove intake hose
Using an eraser end of pencil be sure check ball is
moving freely
• Debris lodged in intake valve body
Check and clean valve body
• Piston O-ring worn
Replace Piston O-ring
• Inlet valve in wrong position
Inlet valve should only rotate 1/4 turn
Leak around piston sha
• Cartridge seal worn
Replace cartridge seal
Inspect and replace piston shaft if scored
Water accumulates in the bowl too fast
• Flapper valve not seated properly
Close intake valve and pump dry - clean or repalce
apper valve as necessary
• Joker valve not closing or opening properly
Clog or restriction in discharge line
Close intake valve and pump dry - clean or replace
joker valve as necessary
Not enough water to rinse bowl
• Intake valve positioned improperly
Be sure inlet knob only turns 1/4 see g. #3
• Debris around intake or discharge check balls
Remove check balls, clean and replace as necessary
• Scored pump housing or worn piston "O" ring
Inspect inside of housing replace "O" ring and
housing as necessary
• Intake line or strainer clogged
Clean line and strainer
Water rises in bowl
• Vented loop(s) not breaking siphon
Close discharge seacock, then intake seacock to
determine which is causing the problem. Clean or
replace vented loop(s) parts.
• Joker valve worn
Inspect, clean or replace as needed
Odor comes from head area when ushed
• Marine vegetation lodged in bowl
Remove bowl and attach pressure water at spud assy.
Install strainer in intake line
• Intake water is foul (most common in salt and brackish)
Install Knocks Out Odors Kit (KO2) to help deodorize
intake water
• Back pressure from holding tank
Tank full or vent clogged, inspect and clean
• Permeated discharge hose
rub with warm damp rag if smell transfers to rag
replace hose
Electric motor labors or manually hard to pump
• Low voltage at motor while running
Check condition of batteries, terminals and wire
connections for corrosion. Check gauge of wire
to be sure it is not undersized.
• Holding tank vent clogged or tank full
Clean holding tank vent or empty tank
• Discharge line obstructed
Test by putting a short piece of hose on discharge
tting and pump into bucket if OK then - Check
thru-hull tting and hose for clog
• MSD Clogged
Test as above if OK - then see the MSD instruc-
tion manual
• Discharge seacock closed
Open discharge seacock
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11
P104E** Units Require
• Wire
• Wire cutters
• Wire terminal crimpers
• Terminals
• Fuse/circuit breaker
SPECIFICATIONS FOR WIRING
CONVERTING PHII TO ELECTRIC OPERATION
ORDER PART NUMBER P104E**
Item# Part# Description
1 1131** Gearbox and Motor
2 1134 Gearbox Connecting Rod
3 1136 Roller for Gearbox Assy
4 1137 Roller Washer
5 F360 Screw for Roller (3)
6 1135 Link for Gearbox Assy
7 F359 Gearbox Mounting Screw
8 1138 Gearbox Bracket
9 F149VT Socket Set Screw
10 1119A Screw, 1/4-20 x 1/2 Hex (4)
Not Shown 1118 Washer, 1/4 Ext. Tooth (4)
11 1115 Bolt, 3/8-16 x 1 1/2 Hex
12 1115A Nut, 3/8-16 Hex Jam, S/S
13 PRS Momentary Flush Switch
(includes face plate)
** Specify Voltage: 12, 24
P104E** Units Include
RETURNING ELECTRICAL TO
MANUAL OPERATION
WARNING: Secure circuit breakerin "OFF" position
before proceeding.
1. Remove arm bolt and nut (#1115 and #1115A) from
the top of the connecting rod (#1134).
2. Displace connecting rod (#1134) from track.
3. Insert the handle (#1208W) and cotter pin (#1210A).
To return to electrical operation, reverse procedure.
12
11
UNIT’S
VOLTAGE
12 12 (6.0) 10 (6.0) 10 (10.0) 8 (16.0) 8 (16.0) 6 (16.0) 6 (25.0)
24 16 (1.5) 16 (2.5) 14 (4.0) 12 (4.0) 12 (6.0) 10 (6.0) 10 (10.0)
Nominal Voltage (Volts DC) 12V 24V
Amperage Draw @ Nominal Voltage 15 8
Circuit Breaker/Fuse Size (Amps) 20 15
Electrical
SPECIFICATIONS
Minimum recommended conductor wire AWG (mm2)
for 3% voltage drop
10' (3.1) 15' (4.6) 20' (6.1) 25' (7.2) 30' (9.2) 40' (12.2) 50' (15.2)
Distance from source to unit and back to source [feet (m)]
Wire Sizes
NOTE: Recommended conductor sizes based on 105C rated insulation.
Refer to ABYC Standards for other insulation ratings.
NOTE: Never mount conversion kit where it may
be subject to shower spray or other sources of
external water.
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Raritan Engineering Company warrants to the original purchaser that this product is free of defects in materials or
workmanship for a period of one year from the product’s date of purchase. Should this product prove defective by
reason of improper workmanship and/or materials within the warranty period, Raritan shall, at its sole option, repair
or replace the product.
1. TO OBTAIN WARRANTY SERVICE, Consumer must deliver the product prepaid, together with a detailed descrip-
tion of the problem, to Raritan at 530 Orange St., Millville, N.J. 08332. When requesting warranty service, purchaser
must present a sales slip or other document which establishes proof of purchase. THE RETURN OF THE OWNER
REGISTRATION CARD IS NOT A CONDITION PRECEDENT OF WARRANTY COVERAGE. However, please
complete and return the owner Registration Card so that Raritan can contact you should a question of safety arise
which could aect you.
2. THIS WARRANTY DOES NOT COVER defects caused by modications, alterations, repairs or service of this product
by anyone other than Raritan; defects in materials or workmanship supplied by others in the process of installation of
this product; defects caused by installation of this product other than in accordance with the manufacturer’s recom-
mended installation instructions or standard industry procedures; physical abuse to, or misuse of, this product. This
warranty also does not cover damages to equipment caused by re, ood, external water, excessive corrosion or Act
of God.
3. ANY EXPRESS WARRANTY NOT PROVIDED HEREIN, AND ANY REMEDY FOR BREACH OF CONTRACT
WHICH BUT FOR THIS PROVISION MIGHT ARISE BY IMPLICATION OR OPERATION OF LAW, IS HEREBY
EXCLUDED AND DISCLAIMED. ALL IMPLIED WARRANTIES SUCH AS THOSE OF MERCHANTABILITY
AND OF FITNESS FOR A PARTICULAR PURPOSE, IF APPLICABLE, AS WELL AS ANY IMPLIED WARRAN-
TIES WHICH MIGHT ARISE BY IMPLICATION OF LAW, ARE EXPRESSLY LIMITED TO A TERM OF ONE
YEAR. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG A LIMITED WARRANTY LASTS,
SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
4. UNDER NO CIRCUMSTANCES SHALL RARITAN BE LIABLE TO PURCHASER OR ANY OTHER PERSONS
FOR ANY SPECIAL OR CONSEQUENTIAL DAMAGES, WHETHER ARISING OUT OF BREACH OF WAR-
RANTY, BREACH OF CONTRACT, OR OTHERWISE. SOME STATES DO NOT ALLOW THE EXCLUSION
OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR
EXCLUSION MAY NOT APPLY TO YOU.
5. No other person or entity is authorized to make any express warranty, promise or armation of fact or to assume any
other liability on behalf of Raritan in connection with its products except as specically set forth in this warranty.
6. This warranty gives you specic legal rights, and you may also have other rights which vary from state to state.
LIMITED WARRANTY
Specications Subject to Change Without Notice Printed in U.S.A.
12
530 Orange Street, Millville, NJ 08332 USA
Telephone: [phone] FAX: [phone]
www.raritaneng.com
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