Ravas iForks-Economy 2.0 User manual
USER MANUAL – iForks-Economy 2.0 1
USER MANUAL
iForks-Economy 2.0
USER MANUAL – iForks-Economy 2.0 2
PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE
If you have any queries concerning the duration and terms of the guarantee, please contact your
supplier. We would also refer you to our General Sale and Supply Conditions, which are available on
request.
The manufacturer accepts no liability for any damage or injury caused by failure to follow these
instructions, or from negligent operation or assembly, even if this is not expressly stated in this
instruction manual.
In light of our policy of continuous improvement, it is possible that details of the product may differ from
those described in this manual. For this reason, these instructions should only be treated as guidelines
for the installation of the relevant product. This manual has been compiled with all due care, but the
manufacturer cannot be held responsible for any consequences of errors. All rights are reserved and
no part of this manual may be reproduced in any way.
We would like to inform you about the fact that this RAVAS product is 100% recyclable on the basis
that the parts are processed and disposed off in the right manner.
More information can be found on our website www.ravas.com.
Rev.20191202
Printing/typographical errors and model changes reserved
USER MANUAL – iForks-Economy 2.0 3
Table of contents
page
1.Introduction 4
2. Warnings & Safety measures 4
3.Systemsetup 5
3.1 Installing the iForks 5
3.2 Locking the iForks 5
3.3 Installing the indicator 6
3.4 Placing battery packs in the iForks 7
3.5 Switching on the iForks 7
3.6 Switching on indicator 8
3.7 Switching off the system 8
4. Changing the batteries 9
4.1 Low battery indication iForks 9
4.2 Changing the battery packs of the iForks 9
4.3 Changing the batteries of the indicator 11
5.Use 12
5.1 Use (accurate weighing) 12
5.1.1 zero check before a weighing 13
5.2 Weighing position 13
5.3 Establish Wireless communication and weigh! 14
5.3.1 Auto-reconnect function 15
5.4 Auto shut-off indicator 16
5.5 Auto shut-off iForks 17
5.6 Indicator functions 18
5.7 Error messages 20
5.8 Gross / tare / net weight 21
5.8.1 Net weighing: automatic tare 21
5.8.2 Net weighing: manual tare PT 23
5.9 Adding and reset 26
5.10KG-LBswitch 28
5.11 User settings 29
5.11.1 Set the auto shut-off time indicator 30
5.11.2 Set the sleep mode time indicator 30
5.11.3 Set backlight (intensity in %) 31
USER MANUAL – iForks-Economy 2.0 4
IP65
1. Introduction
This manual describes the installation and use of the iForks. Read this manual carefully. The installer
must be informed of the contents of this manual. Follow the contents of the manual precisely. Always
do things in the correct order. This manual should be kept on a safe and dry place.
In case of damage or loss the user may request a new copy of the manual from RAVAS.
2. Warnings & Safety measures
When using the iForks, please observe the instructions and guidelines contained
in this manual carefully. Always perform each step in sequence. If any of the
instructions are not clear, please contact RAVAS.
- All safety regulations that apply to the truck remain valid and unchanged.
- No weighing operations are allowed if any persons or objects are in the vicinity; around, under
or close to the load.
- RAVAS is not responsible for any physical harm done to the operator because of the presence
of the indicator in the cabin.
- Any modifications done to the system must be approved in writing by the supplier, prior to any
work being completed.
- It is the sole responsibility of the purchaser to train their own employees in the proper use and
maintenance of this equipment.
- Do not operate this unit unless you have been fully trained in its capabilities.
- Check the accuracy of the scale on a regular basis to prevent faulty readings.
- Only trained and authorized personnel are allowed to service the scale.
- Always follow the operating, maintenance and repair instructions of this truck and ask the
supplier when in doubt.
- RAVAS is not responsible for errors that occur due to incorrect weightings or inaccurate
scales.
Should you have any further questions after reading this manual then you can contact us at:
RAVAS Europe B.V.
Toepadweg 7
Postbus 2023
5300 CA Zaltbommel
Nederland
Phone: +31 (0)418-515220
Fax: +31 (0)418-515320
Internet: www.ravas.com
Email: [email protected]
Changes reserved
READ
CAREFULLY
min -10°C
15°F
00
max 40°C
105°F
USER MANUAL – iForks-Economy 2.0 5
1.
2.
3. System setup
3.1 Installing the iForks
The standard forks must be taken off the carriage plate. The iForks are placed on the carriage plate.
3.2 Locking the iForks
USER MANUAL – iForks-Economy 2.0 6
3
2
1
1.
2.
3.3 Installing the indicator
Find a suitable position for the indicator:
1. at the cabin’s roof.
2. on the right side of the cabin, mounted onto a side-rail.
3. on the dashboard.
Installation of the indicator bracket & support.
Installation indicator
and printer bracket
(=option)
USER MANUAL – iForks-Economy 2.0 7
1.
4.
2.
3.
1.
2.
LED
3.4 Placing the battery packs in the iForks
1. Lift up the locking clips on the battery holders.
2. Position the battery packs in both forks.
3. Click the battery packs into the battery holders.
4. Push the locking clips down to secure the battery packs.
3.5 Switching on the iForks
1. Switch on the forks by pressing
the blue buttons on both forks.
2. The blue LED on both
the iForks will start
blinking automatically.
USER MANUAL – iForks-Economy 2.0 8
e1 e2 e3 F1 F2
NET
PT TOTAL KG/LB
CLR
5 sec.
e1 e2 e3 F1 F2
NET
PT TOTAL KG/LB
CLR
3 sec.
e1 e2 e3 F1 F2
NET
PT TOTAL KG/LB
CLR 8 sec.
3.6 Switching on the indicator
3.7 Switching off the system
Start up the
indicator. Press
the on/off key.
1
2 3
Weigh!
Switch off the
indicator by
pressing the
on/off key for 3
seconds.
1 2
Switch off the forks by pressing the blue
buttons for 8 seconds.
USER MANUAL – iForks-Economy 2.0 9
e1 e2 e3 F1 F2
NET
PT TOTAL KG/LB
CLR
2.
1.
4. Changing batteries
4.1 Low battery indication iForks
Exchangeable battery packs supply power to the iForks .
When the voltage level of the battery packs is running low, the low battery indicator will light up and
the pointer of the relating fork - “F1”, ”F2” or both - will start blinking in the display.
The blue LED on the relating fork will start blinking very slowly (twice every 10 sec). The iForks will
switch off automatically after 10 minutes.
4.2 Changing the battery packs of the iForks
4.2.1 Take out both battery packs
FUNCTIONALITY BLUE LED
DURING POWERING ON ON for 5 sec.
FULL BATTERY Blink time interval
Working mode – the blue LEDs on the iForks
(left and right) will flash alternately.
Once every 1,5 sec.
Sleep mode – the blue LEDs on the iForks
(left and right) will flash at the same time.
Once every 10 sec.
LOW BATTERY
Working mode Twice every 10 sec.
Sleep mode Twice every 10 sec.
USER MANUAL – iForks-Economy 2.0 10
4 hours
2.
4.2.2 Charge the rechargeable battery packs
The system is equipped with rechargeable battery packs and a charger.
Charge the battery for 8 hours. This will prevent loss of battery capacity.
Charger unit: When the battery is being charged, the red LED on the charger is lit. After at least 4
hours charging,the charger shuts off and the battery packs are completely full. The red LED turns off
and the green LED will illuminate.
IMPORTANT: Charge both batteries simultaneously.
4.2.3 Replace the battery packs of the iForks (see step 4.4, page 9)
USER MANUAL – iForks-Economy 2.0 11
Remove the battery cover of the
indicator housing by turning the
screw counter-clockwise.
e1 e2 e3 F1 F2
NET
PT TOTAL KG/LB
CLR
4.3 Changing the batteries of the indicator
The indicator is equipped with 4 AA batteries.
Remove the battery holder
and remove the empty batteries.
Place new batteries in
the battery holder and
place the battery holder
in the housing.
Close the battery cover of the
indicator housing and lock by
screwing clockwise.
Replace batteries as soon as the
low battery indicator starts blinking.
Be sure the batteries are positioned
correctly. Check the polarity!
4 x AA
21
3 4
5
1.
2.
1.
2.
1.
2.
1.
2.
USER MANUAL – iForks-Economy 2.0 12
5. Use
5.1 Use (accurate weighing)
OK
0
max 40°C
105°F
min -10°C
15°F
0
M1
M1
3 - 5 min.
After 3 to 5 minutes the load cells have reached the
operational temperature. Don’t lift loads before the
zero-point correction has been executed.
USER MANUAL – iForks-Economy 2.0 13
OK
Check the zero reading
before each weighing!
Before each weighing it is necessary
to check whether the system is
unloaded and free.
If the indicator does not determine
the zero point automatically, it must
be done manually using the >0< key.
e1 e2 e3 F1 F2
NET
PT TOTAL KG/ LB
CLR
5.1.1 Check the zero reading before each weighing
5.2 Weighing position
OK NOTOK
USER MANUAL – iForks-Economy 2.0 14
5 sec.
e1 e2 e3 F1 F2
NET
PT TOTAL KG/LB
CLR
e1 e2 e3 F1 F2
NET
PT TOTAL KG/LB
CLR
e1 e2 e3 F1 F2
NET
PT TOTAL KG/LB
CLR
e1 e2 e3 F1 F2
NET
PT TOTAL KG/LB
CLR
5.3 Establish Wireless communication and weigh!
Before each weighing: check the zero point!
Before each weighing it is necessary to check
whether the system is unloaded and free.
If the indicator does not determine the zero point
automatically, it must be done manually using the
>0< key.
Switch on the iForks:
press the blue button on both forks.
Start up the indicator:
press the on/off key.
1000
2
3 4
1
5
System is ready to weigh.
6
Before the next weighing,
check the zero point again.
USER MANUAL – iForks-Economy 2.0 15
If the wireless link between the indicator and forks is lost, the indicator will show this error message.
> 20 sec.
1. e1 e2 e3 F1 F2
NET
PT TOTAL KG/LB
CLR
< 20 sec.
kg
5.3.1 Auto-reconnect function
2
1
Just wait for maximum 20 seconds. The wireless link will re-connect automatically.
3
If the wireless link does not re-connect, then first restart the forks, and then restart the indicator.
2.
USER MANUAL – iForks-Economy 2.0 16
2 min.
e1 e2 e3 F1 F2
NET
PT TOTAL KG/LB
CLR
e1 e2 e3 F1 F2
NET
PT TOTAL KG/LB
CLR
e1 e2 e3 F1 F2
NET
PT TOTAL KG/LB
CLR
e1 e2 e3 F1 F2
NET
PT TOTAL KG/LB
CLR
e1 e2 e3 F1 F2
NET
PT TOTAL KG/LB
CLR
30 min.
5.4 Auto shut-off indicator
2
5
4
1
no action!
Sleep mode:
If there is no action for 2
minutes, the display will go
into sleep mode. Press
on/off shortly to activate
the display.
3
- Indicator off
Countdown starts:
If there is no action for 30 min.,
the countdown starts. Press
any key during countdown to
cancel auto-shut-off and go
back to the weighing mode.
USER MANUAL – iForks-Economy 2.0 17
2 hour
e1 e2 e3 F1 F2
NET
PT TOTAL KG/LB
CLR
e1 e2 e3 F1 F2
NET
PT TOTAL KG/LB
CLR
e1 e2 e3 F1 F2
NET
PT TOTAL KG/LB
CLR
5.5 Auto shut-off iForks
Switch on the iForks:
press the blue button on both forks.
2
3 4
1
Restart the indicator:
press the on/off key.
-iForks off
- Indicator off
no weighing !
USER MANUAL – iForks-Economy 2.0 18
NET
PT TOTAL KG/LB
CLR
e1 e2 e3 F1 F2
lb
kg
5.6 Indicator functions
Display Functions
the weighing system (including load) is stable
the weight shown is negative
ZERO the weight shown is within the zero range
NET the display is showing the net weight
kg displayed weight in kilograms
lb displayed weight in pounds
low battery indicator
F1 low battery fork 1
F2 F2 low battery fork 2
USER MANUAL – iForks-Economy 2.0 19
Key functions
Each key has 2 operational and one entry function.
Standard function Key Special function Value entering
(short key press) (long key press) function (entry mode)
zerosetting
enter
automatic tare pre-set tare
decrease the value
of the flashing digit
print weight and add to check subtotal and print total
the total
increase the value of
the flashing digit
On switch Off switch
And change to lb and kg
clear entry
Important
Operation of a key is not accepted unless the weighing system is stable (and the “load stable” pointer
lights up). This means that the indicator only executes commands with a stable load.
For a detailed description of the functions CODE ENTRY and RELAY check our operational manual
Indicator 4100 at www.myravas.com.
PT
TOTAL
KG/LB
CLR
USER MANUAL – iForks-Economy 2.0 20
5.7 Error messages
ERRORMESSAGES
DisplayMeaningOutoferrormode
Err01LoadcellsignalisunstableAutomatic
Err02OverloadonfullscaleAutomaticafterremovingweight
Err03Grossnegative.ThisactionisnotallowedAutomatic
Err04OutofzerorangePressanykey
Err06InputsignaltoohighAutomaticaftercorrectinginput
Err08Calibrationoutofrange(negative)Automatic
Err09Calibrationoutofrange(signaltoolow)Automatic
Err10Calibrationcount2nd(3rd)pointlowerthancount1st
(2nd)point
Automatic
Err98CalibrationpointmustbehigherthanpreviousoneAutomatic
Err99
ErrF1
ErrF2
‐‐‐‐
+F1
+F2
Actiononlyallowedinstart‐upunits
Problemwithfork1(nocommunication)
Problemwithfork2(nocommunication)
Loadcellsignalnegative
Batteryofindicatorisempty
Batteryoffork1isempty
Batteryoffork2isempty
Automatic
Restartindicator.Restartforks&indicator
Restartindicator.Restartforks&indicator
Liftuptheforksfromtheground
Replacethe4AAbatteries
Replacebothbatterypacksandcharge
bothbatterypacks
Replacebothbatterypacksandcharge
bothbatterypacks
DISPLAYMESSAGES
DisplayMeaning
BltF1
BltF2
SuccessfulWirelesslinkwithfork1
SuccessfulWirelesslinkwithfork2
Noerror
Noerror
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