Still iGo neo CX-20 Owner's manual

Original instructions
iGo neo
Supplement to the series operating instructions for the CX-20
CX-20
1063
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Preface
g
Address of manufacturer and
contact details
STILL GmbH
Berzeliusstraße 10
22113 Hamburg, Germany
Tel. [phone]
Fax: [phone]
Email: [email protected]
Website: http://www.still.de
Rules for the operating
company of industrial trucks
In addition to these operating instructions,
a code of practice containing additional
information for the operating companies of
industrial trucks is also available.
This guide provides information for handling
industrial trucks:
• Information on how to select suitable
industrial trucks for a particular area of
application
• Prerequisites for thesafeoperationof
industrial trucks
• Information on the use of industrial trucks
• Information on transport, initial commis-
sioning and storage of industrial trucks
Internet address and QR code
The information can be accessed at any time
by pasting the address https://m.still.de/vdma
in a web browser or by scanning the QR code.
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Table of contents
g
1 Foreword
Your iGo neo ........................................................ 2
CElabelling ......................................................... 2
EC declaration of conformity in accordance with the Machinery Directive . ........... 2
Using the iGo neo .................................................... 2
Intended use ........................................................ 2
Improperuse ........................................................ 3
Requirements for the place of use ......................................... 4
Requirements for pallets and loads ........................................ 5
Customer-specificconfigurationbytheauthorisedservicecentre .................. 5
Copyright clause for open-source programs ................................. 7
Roadways .......................................................... 7
Requirements for the ground conditions of roadways ........................... 7
Suitableroadways .................................................... 7
Information about the documentation ...................................... 8
Validity of this supplement to the operating instructions ......................... 8
Issuedateandtopicalityoftheoperatinginstructions ........................... 9
Copyright and trademark rights ........................................... 9
Explanation of information symbols used . . ................................ 10
Informationfortwo-pagePDFdisplay ..................................... 10
Environmental considerations .......................................... 11
DisposingofcomponentsusedforASSISTANCEmode ....................... 11
2Safety
Definition of terms used for responsible persons ............................. 14
Duties of the operatingcompany ......................................... 14
Duties of the operator . . ............................................... 15
Additional requirements applicable to the authorised service centre . . . ............ 15
Specialist .......................................................... 16
Basic principles for safe operation ....................................... 17
Modificationsandretrofitting ............................................ 17
Warning regarding non-genuineparts ..................................... 18
Damage, defects and misuse of safety systems .............................. 18
Medicalequipment ................................................... 19
Residual risk ....................................................... 19
Residual dangers, residual risks ......................................... 19
Overviewofhazardsandcountermeasures ................................. 21
Danger to employeeswhenASSISTANCEmodeisused ....................... 22
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Table of contents
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Safety tests ........................................................ 23
Regularsafetyinspectionofthetruck ..................................... 23
Emissions ......................................................... 24
3 Components of the iGo neo
Overview of components used for ASSISTANCE mode ........................ 26
LED signalling unit ................................................... 27
Signals from the inner lightingzoneontheLEDsignallingunit ................... 27
Signals from the outer lighting zone on the LED signalling unit ................... 28
Movement tracking sensors ............................................ 29
Function of the movement trackingsensors ................................. 29
Safety laser scanner ................................................. 31
Functionofthesafetylaserscanner ...................................... 31
Assistance button ................................................... 34
Functionsoftheassistancebutton ....................................... 34
Emergency off switch ................................................. 35
Additional emergency offswitches ....................................... 35
Remote control ..................................................... 36
Functionsoftheremotecontrol .......................................... 36
Charging the remote control ............................................ 38
Changing the remote control . . .......................................... 40
4 Operating the iGo neo
Checks and tasks to be carried out when commencing ASSISTANCE mode ........ 44
Safety information relatedtousingthismode ................................ 44
Visual inspection before switching on ASSISTANCE mode ..................... 44
VisualinspectionandbraketestafterswitchingonASSISTANCEmode ............ 45
Safety regulations in ASSISTANCE mode .................................. 47
Instructionsforsafeoperationofthetruck .................................. 47
PriorityrulesinmixedMANUAL/ASSISTANCEtraffic ......................... 51
Keeping roadways clearofobstacles ..................................... 52
Operating the truck in ASSISTANCE mode ................................. 54
OverviewofASSISTANCEmode ........................................54
Switching the truckonandoff ........................................... 56
SwitchingonASSISTANCEmode .......................................57
Adjustingthetruckalignment ........................................... 58
Positioning the truckcorrectlyintheaisle .................................. 59
SwitchingbetweenACTIVEandPAUSEDmodesformovementtracking ........... 61
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Table of contents
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Identifying the operator . ............................................... 62
Stoppingautomaticallyattheendoftheracking ............................. 64
Behaviour of the truck in responsetoobstaclesintheroadway ................... 66
Truck behaviour in the event of an emergency stop ........................... 68
Movingthetruckpositiontothenextpallet .................................. 70
Driving automatically withoutmovementtracking ............................ 71
SettingthedriveprogrammewhenoperatinginASSISTANCEmode .............. 72
Warning sounds in ASSISTANCE mode . . . ................................ 73
5 Storage
Storing and shutting down the iGo neo .................................... 76
6 Cleaning
Cleaning the components used for ASSISTANCE mode ....................... 78
7 Transporting
Transporting the truck ................................................ 82
8 Maintenance
Maintaining the iGo neo ............................................... 86
Maintenance - 500 hours/every 6 months .................................. 87
Maintenance - 1000 hours/annually ...................................... 88
9 Technical data
Dimensions ........................................................ 9
2
VDI datasheet: iGo neo CX 20 .......................................... 93
Technical data of the remote control components ............................ 95
Technical data of the safety laser scanner .................................. 96
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1
Foreword

1Foreword
Your iGo neo
Your iGo neo
CE-Symbol
CE labelling
The manufacturer uses CE labelling to indi-
cate that the truck complies with the standards
and regulations valid at the time of marketing.
This is confirmed by the issued EC declaration
of conformity. The CE labelling is attached to
the nameplate.
An independent structural change or addition
to the truck can compromise safety, thus
invalidating the EC declaration of conformity.
The EC declaration of conformity must be
carefully stored and made available to the
responsible authorities.
EC declaration of conformity in
accordance with the Machinery
Directive
The EC declaration of conformity in accor-
dance with the Machinery Directive provided
in the original operating instructions for the
series-production truck is not valid for the iGo
neo.
Using the iGo neo
Intended use
The iGo neo is based on a manually operated
STILL series-production truck that has been
equipped with additional navigation and safety
components.
The truck can switch between different modes
of operation: MANUAL and ASSISTANCE.
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Foreword 1
Using the iGo neo
MANUAL mode corresponds to normal opera-
tion of the series-production truck:
• Ride-on mode
• Pedestrian mode with cockpit (slow travel
with drive switch)
• Pedestrian mode with push button (special
equipment)
ASSISTANCE mode is the additional opera-
ting mode of the iGo neo.
• When order picking, the truck automatically
detects the aisle and the position of the
operator. As soon as the operator climbs
down from the truck, the truck automatically
follows the operator at the same level along
the racks. The truck maintains a constant
distance to the racking, so that items can be
transferred between the truck and the rack
without interruption.
•ASSISTANCE modecanalsob
e controlled
by the operator using a remote control.
The truck must only be used for its intended
purpose as set out and described in these op-
erating instructions. In addition, the provisions
in the original operating instructions for the
series-production truck apply.
If the truck is to be used for purposes other
than those specified in the operating instruc-
tions, the approval of the manufacturer and, if
applicable, the relevant regulatory authorities
must be obtained in advance to prevent haz-
ards.
The truck is only to be used for company-in-
ternal transport in the MANUAL and ASSIS-
TANCE operating modes. Use of the truck
is restricted to the commercial and industrial
sector.
Regardless of the safety devices present in
the system, the operator remains responsible
for the safe operation of the truck at all times,
even in ASSISTANCE mode.
Improper use
The operating company or operator, and not
the manufacturer, is liable for any hazards
caused by improper use.
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1Foreword
Using the iGo neo
It is prohibited to use the truck for purposes
other than those described in these operating
instructions.
The truck is not permitted to be used:
• On or along public roads
• In a cold store
• In areas at risk of explosion
• For transporting dangerous goods
• For transporting people or animals as a load
Requirements for the placeofuse
The requirements for the place of use of the
truck correspond to the requirements that are
described in the original operating instructions
for the series-production truck.
In addition, the following restrictions apply:
• The truck must not be operated in cold
stores
•Thetruckisnot suitable for cleanroom
environments
• The truck must only be used indoors in
weather-protected locations
Permissible working environment for the truck:
Permitted temperatures
Usage Min. °C Max. °C
Operation 440
Storage 545
Permitted air humidity
Usage Min. % Max. % (without condensation
water)
Operation 595
Storage 595
During use, ensure that the movement track-
ing sensors and the safety laser scanner do
not fog up due to changing between hot zones
(approx. 40°C) and cold zones (approx. 4C)
too rapidly. Fogged-up optics covers must be
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Foreword 1
Using the iGo neo
cleaned before use in ASSISTANCE mode
(see the chapter entitled "Cleaning").
Requirements for pallets and loads
Pallets that are wider than the truck (max.
80 cm) must not be transported in ASSIS-
TANCE mode.
The weight and type of load must conform
to the specifications in the original operating
instructions for the series-production truck.
Pallets and loads must not protrude beyond
the lateral dimensions of the truck contour.
The load must not protrude beyond the pallet
in a longitudinal or lateral direction.
The stability of the truck must not be jeopar-
dised by the weight and height of the load,
including when cornering.
The load must be secured so that it cannot fall
from the truck or slip and protrude beyond
the lateral truck contour, including when
cornering. The load must be stacked carefully,
with the centre of gravity as low as possible.
Pallets and loads that do not meet these spec-
ifications may be moved in ASSISTANCE
mode only if the truck safety devices are ad-
justed in advance by the manufacturer. Ad-
justments of this type must only be performed
by qualified personnel at the manufacturer
who have been trained to complete this work.
Customer-specific configuration by
the authorised service centre
The authorised service centre can configure
ASSISTANCE mode to suit the specific
application conditions. Amongst other things,
the following parameters can be set:
• Dynamic and maximum speed of the drive
programs
• Duration of the run-on time (robotics sys-
tem) after the truck has been switched off
• Minimum distance to the racking in AS-
SISTANCE mode
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1Foreword
Using the iGo neo
• Minimum width of a crosswise roadway
(crosswise roadway detection)
• Minimum lateral distance to any obstacles
in the roadway
• Minimum distance to trucks ahead, with
overhang
• Preferred truck alignment
• Adaptation to the fork length of the truck
• Start/stop positions when transporting
several pallets in succession
• Automatic approach after losing track of
the position of the operator (only the side to
which the truck is aligned/both sides)
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Foreword 1
Roadways
Copyright clause for open-source
programs
STILL uses open source software to operate
the iGo neo as licensed by the owners of the
respective rights. The used open source
software can be made available for general
use, however excluding any liability.This
exclusion of liability includes implicit warranty
of marketability or suitability of the software for
a particular use. For more details, please refer
to the individual license documents.
On request, the license text can be made
available in print.
For further information please contact us:
www.still.de/igo-licence
.
Roadways
Requirements for the ground
conditions of roadways
The truck is equipped with running wheels
and drive wheels made from Vulkollan. The
ground conditions of roadways affect the
length of the braking distance (e.g. when
performing an emergency stop) and therefore
also have implications for the safety of persons
and equipment.
The roadways on which the iGo neo will
be used must be sufficiently flat, provide
sufficient grip (good roughness properties)
and offer sufficient load-bearing capacity.
The requirements for the ground conditions
correspond to the requirements for the series-
production truck.
– Contact your authorised service centre if
you are unsure about the correct conditions
for the ground.
Suitable roadways
In ASSISTANCE mode, the truck must only
be used on suitable roadways:
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1Foreword
Information about the documentation
The requirements for roadways described
in the original operating instructions of the
series-production truck also apply to trucks
with the additional ASSISTANCE mode of
operation.
In addition, the following provisions apply:
Additional requirements for roadways
suitable for the ASSISTANCE mode of
operation
DANGER
Risk of accident due to dirty roadways
Roadways must always be kept clean. Contami-
nation resulting from moisture, oils, greases, dust,
chips etc. can cause faults and reduce safety.
– Always keep roadways clean.
– For roadways, do not use any cleaning materials
or care products that smooth the surface.
DANGER
Risk of accident from sloping edges and gradients
on or in the roadway
In ASSISTANCE mode, the truck does not check
the roadway for height differences, e.g. on sloping
edges, steps, platforms, ramps and gradients. The
truck will tip orfallover.
– Maintain a safe distance away from height
differences on or in the roadway when the truck
is in ASSISTANCE mode.
– Always cover difficult roadways in MANUAL
mode.
Roadways must be free of impairments, such
as holes, troughs or damage to the surface of
the roadway.
The roadways must be free of sloped sections.
Information about the documentation
Validity of this supplement to the
operating instructions
This supplement to the operating instructions
applies in addition to the existing operating
instructions for the series-production truck
and both are to be considered as the original
850
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Foreword 1
Information about the documentation
operating instructions. The operational and
safety information in the standard operating
instructions continues to be valid in its entirety
unless it is specifically countermanded in this
supplement to the operating instructions.
DANGER
Risk of accident!
It is essential that information in this supplement
to the operating instructions that differs to the
information in the operating instructions for the
series-production truck is observed!
Storing the operating instructions
This supplement to the operating instructions
must be kept with the operating instructions
for the series-production truck so that opera-
tors and the operating company can access
these instructions at any time. If the operating
instructions are lost, the operating company
must obtain a replacement from the manufac-
turer immediately. The operating instructions
are included in the spare parts list and can be
reordered as a spare part.
Sufficient quantities of the documentation
must also be made available for staff training
purposes.
Issue date and topicality of the
operating instructions
The issue date of these operating instructions
can be found on the title page.
STILL is continuously working to enhance and
improve the trucks. These instructions are
subject to change, and any claims based on
the information and/or illustrations contained
in these operating instructions cannot be
asserted.
If you require technical support for the truck,
please contact the authorised service centre.
Copyright and trademark rights
These instructions must not be reproduced,
translated or made accessible to third par-
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1Foreword
Information about the documentation
ties—including as excerpts—except with the
express written approval of the manufacturer.
Explanation of information symbols
used
DANGER
Indicates procedures that must be strictly adhered
to in order to prevent the risk of fatalities.
WARNING
Indicates procedures that must be strictly adhered
to in order to prevent the risk of injuries.
CAUTION
Indicates procedures that must be strictly adhered
to in order to prevent material damage and/or
destruction.
NOTE
For technical requirements that require
special attention.
ENVIRONMENT NOTE
To prevent environmental damage.
1
2
Information for two-page PDF
display
These operating instructions are optimised for
both printing and for on-screen display.
The document contains double pages, with
the illustrations on one side and the instruc-
tions shown in a table on the other side. To
ensure that this arrangement is shown cor-
rectly on your screen, please set the following
options in your PDF program:
View/Page Display
• Two Page View ACTIVE(1)
• Show Cover Page in Two Page View
ACTIVE(2)
10 50108046085 EN - 08/2017

Foreword 1
Environmental considerations
Environmental considerations
Disposing of components used for
ASSISTANCE mode
The instructions for environmentally friendly
disposal of truck components that are spec-
ified in the operating instructions for the se-
ries-production truck also apply to compo-
nents used for ASSISTANCE mode.
Disposing of the remote control and
battery charger
Once they are deemed obsolete, the radio
remote control and the battery charger must
be scrapped in a collection point for hazardous
waste.
NOTE
Batteries that are no longer in use must be
collected in appropriate containers.
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1Foreword
Environmental considerations
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