Still iGo neo CX-20 Owner's manual

Original instructions
iGo neo
Supplement to the series operating instructions for the CX-20
CX-20
1063
50108046085 EN - 08/2017

Preface
g
Address of manufacturer and
contact details
STILL GmbH
Berzeliusstraße 10
22113 Hamburg, Germany
Tel. [phone]
Fax: [phone]
Email: [email protected]
Website: http://www.still.de
Rules for the operating
company of industrial trucks
In addition to these operating instructions,
a code of practice containing additional
information for the operating companies of
industrial trucks is also available.
This guide provides information for handling
industrial trucks:
• Information on how to select suitable
industrial trucks for a particular area of
application
• Prerequisites for thesafeoperationof
industrial trucks
• Information on the use of industrial trucks
• Information on transport, initial commis-
sioning and storage of industrial trucks
Internet address and QR code
The information can be accessed at any time
by pasting the address https://m.still.de/vdma
in a web browser or by scanning the QR code.
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Table of contents
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1 Foreword
Your iGo neo ........................................................ 2
CElabelling ......................................................... 2
EC declaration of conformity in accordance with the Machinery Directive . ........... 2
Using the iGo neo .................................................... 2
Intended use ........................................................ 2
Improperuse ........................................................ 3
Requirements for the place of use ......................................... 4
Requirements for pallets and loads ........................................ 5
Customer-specificconfigurationbytheauthorisedservicecentre .................. 5
Copyright clause for open-source programs ................................. 7
Roadways .......................................................... 7
Requirements for the ground conditions of roadways ........................... 7
Suitableroadways .................................................... 7
Information about the documentation ...................................... 8
Validity of this supplement to the operating instructions ......................... 8
Issuedateandtopicalityoftheoperatinginstructions ........................... 9
Copyright and trademark rights ........................................... 9
Explanation of information symbols used . . ................................ 10
Informationfortwo-pagePDFdisplay ..................................... 10
Environmental considerations .......................................... 11
DisposingofcomponentsusedforASSISTANCEmode ....................... 11
2Safety
Definition of terms used for responsible persons ............................. 14
Duties of the operatingcompany ......................................... 14
Duties of the operator . . ............................................... 15
Additional requirements applicable to the authorised service centre . . . ............ 15
Specialist .......................................................... 16
Basic principles for safe operation ....................................... 17
Modificationsandretrofitting ............................................ 17
Warning regarding non-genuineparts ..................................... 18
Damage, defects and misuse of safety systems .............................. 18
Medicalequipment ................................................... 19
Residual risk ....................................................... 19
Residual dangers, residual risks ......................................... 19
Overviewofhazardsandcountermeasures ................................. 21
Danger to employeeswhenASSISTANCEmodeisused ....................... 22
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Table of contents
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Safety tests ........................................................ 23
Regularsafetyinspectionofthetruck ..................................... 23
Emissions ......................................................... 24
3 Components of the iGo neo
Overview of components used for ASSISTANCE mode ........................ 26
LED signalling unit ................................................... 27
Signals from the inner lightingzoneontheLEDsignallingunit ................... 27
Signals from the outer lighting zone on the LED signalling unit ................... 28
Movement tracking sensors ............................................ 29
Function of the movement trackingsensors ................................. 29
Safety laser scanner ................................................. 31
Functionofthesafetylaserscanner ...................................... 31
Assistance button ................................................... 34
Functionsoftheassistancebutton ....................................... 34
Emergency off switch ................................................. 35
Additional emergency offswitches ....................................... 35
Remote control ..................................................... 36
Functionsoftheremotecontrol .......................................... 36
Charging the remote control ............................................ 38
Changing the remote control . . .......................................... 40
4 Operating the iGo neo
Checks and tasks to be carried out when commencing ASSISTANCE mode ........ 44
Safety information relatedtousingthismode ................................ 44
Visual inspection before switching on ASSISTANCE mode ..................... 44
VisualinspectionandbraketestafterswitchingonASSISTANCEmode ............ 45
Safety regulations in ASSISTANCE mode .................................. 47
Instructionsforsafeoperationofthetruck .................................. 47
PriorityrulesinmixedMANUAL/ASSISTANCEtraffic ......................... 51
Keeping roadways clearofobstacles ..................................... 52
Operating the truck in ASSISTANCE mode ................................. 54
OverviewofASSISTANCEmode ........................................54
Switching the truckonandoff ........................................... 56
SwitchingonASSISTANCEmode .......................................57
Adjustingthetruckalignment ........................................... 58
Positioning the truckcorrectlyintheaisle .................................. 59
SwitchingbetweenACTIVEandPAUSEDmodesformovementtracking ........... 61
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Identifying the operator . ............................................... 62
Stoppingautomaticallyattheendoftheracking ............................. 64
Behaviour of the truck in responsetoobstaclesintheroadway ................... 66
Truck behaviour in the event of an emergency stop ........................... 68
Movingthetruckpositiontothenextpallet .................................. 70
Driving automatically withoutmovementtracking ............................ 71
SettingthedriveprogrammewhenoperatinginASSISTANCEmode .............. 72
Warning sounds in ASSISTANCE mode . . . ................................ 73
5 Storage
Storing and shutting down the iGo neo .................................... 76
6 Cleaning
Cleaning the components used for ASSISTANCE mode ....................... 78
7 Transporting
Transporting the truck ................................................ 82
8 Maintenance
Maintaining the iGo neo ............................................... 86
Maintenance - 500 hours/every 6 months .................................. 87
Maintenance - 1000 hours/annually ...................................... 88
9 Technical data
Dimensions ........................................................ 9
2
VDI datasheet: iGo neo CX 20 .......................................... 93
Technical data of the remote control components ............................ 95
Technical data of the safety laser scanner .................................. 96
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1
Foreword

1Foreword
Your iGo neo
Your iGo neo
CE-Symbol
CE labelling
The manufacturer uses CE labelling to indi-
cate that the truck complies with the standards
and regulations valid at the time of marketing.
This is confirmed by the issued EC declaration
of conformity. The CE labelling is attached to
the nameplate.
An independent structural change or addition
to the truck can compromise safety, thus
invalidating the EC declaration of conformity.
The EC declaration of conformity must be
carefully stored and made available to the
responsible authorities.
EC declaration of conformity in
accordance with the Machinery
Directive
The EC declaration of conformity in accor-
dance with the Machinery Directive provided
in the original operating instructions for the
series-production truck is not valid for the iGo
neo.
Using the iGo neo
Intended use
The iGo neo is based on a manually operated
STILL series-production truck that has been
equipped with additional navigation and safety
components.
The truck can switch between different modes
of operation: MANUAL and ASSISTANCE.
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