Refresh Fans EVCO User manual

Instruction Manual 2
SMART TOUCH CONTROLLER
EN
Run
15.5
10 %
rpm
Efcient. Effective. Essential.

2
Read this manual carefully before using the product and keep it in a safe place for reference. This product was constructed up
to standard and in compliance with regulations relating to electrical equipment and must be installed by technically qualified
personnel. The manufacturer assumes no responsibility for damage to persons or property resulting from failure to observe the
regulations contained in this booklet.
1.PRECAUTIONS
•Make sure that the mains supply to the unit is disconnected before performing any installation, service, maintenance or
electrical work!
•The installation and service of the unit and complete ventilation system must be performed by an authorized installer and in
accordance with local rules and regulations.
•If any abnormality in operation is detected, disconnect the device from the mains supply and contact a qualified technician
immediately.
•This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental
capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the
appliance in a safe way and understand the hazards involved. Children shall not play with the appliance. Cleaning and user
maintenance shall not be made by children without supervision.
•Awrongelectricalwiringcancausedamagetothefanandinterferewithotherelectronicdevices.Inadditiontothelocalsafety
requirements, please observe the following actions:
- Separate the power and motor control cables by a minimum of 15cm (6 in);
- Wire each single fan separately;
-The SMART TOUCH CONTROLLER can control up to 4 HVLS fans.
•ItisrecommendedthateachfanhasadedicatedpowersupplyswitchsincethesettingoftheModbusaddress
toonefanmustbecarriedoutwhenonlyonefanisconnectedtotheModbusnetwork.
2.INSTALLATION
Refer to the manual supplied in the control panel packaging or consult the website www.refreshfans.com
3.WIRING DIAGRAM
Refer to the manual supplied in the control panel packaging or consult the website www.refreshfans.com
3.1 MODBUS NETWORK INSTALLATION (DAISY CHAIN)
•Use twisted pair cable type
•Minimum24AWG(0,5mm)cablecrosssection.
•RunthewiresasfarawayaspossiblefromhighvoltageACcables,uorescentlights,arcwelders,andotherequipmentthat
transmits EMI (electromagnetic interference).
•Donotrunthetwisted-paircableinconduitwithhighvoltageACcables.
•Maxlengthofthetwisted-paircablebetweeneachfanofthenetwork:120m(400ft)
SMART TOUCH CONTROLLER INSTRUCTION
INDEX
1.PRECAUTIONS 2
2.INSTALLATION 2
3.WIRINGDIAGRAM 2
3.1 NETWORKINSTALLATION 2
4.OPERATION 5
4.1HOMEPAGE 5
4.2SETTINGOFTHELANGUAGEANDNUMBEROFFANS 6
4.3SETTINGOFTHEMODBUSADDRESSES 7
4.4ALARMIDENTIFICATION 8
4.5SETTING 11
4.6SPEEDSETTING 12
4.7MOTORINFORMATION 13
4.8CONTROLSETTING 13
4.9RUNINPUTSETTING 14
4.10SYSTEMINFORMATION 14
EN

3
If more fans (up to 4) need to be connected to one controller, the connection must have one beginning (SMART TOUCH
CONTROLLER)andoneend(lastfan)asshowninthebelowimages:
IfthefansarenotconnectedasperFig.1,therewillbeadegradationofthecommunicationsignalandthefannetworkmaynot
function correctly.
Attention:eachfanmusthaveauniqueModbusaddress.
ItisrecommendedthateachfanhasadedicatedpowersupplyswitchsincethesettingoftheModbusaddressto
onefanmustbecarriedoutwhenonlyonefanisconnectedtotheModbusnetwork.
SMART
TOUCH
CONTROLLER
1 2
34
T junction
1
2
3 4
Fig.1
SMART TOUCH
CONTROLLER
Fig.2
SMART
TOUCH
CONTROLLER
SMART
TOUCH
CONTROLLER

4
To avoid any noise/interference in the communication signal, it is recommended that extra cable should not be coiled up and that
thereisnomorethan0,6m(2ft)ofexcesscableateachconnectionpoint.Ifalongercableisneededforfuturerelocationofthe
fan, run the cable up toward the ceiling and back down in a horseshoe shape.
ALWAYSAVOIDSHARPBENDSOFTHECABLE.
Fig.3
TRIMEXCESSCABLE
SMART
TOUCH
CONTROLLER

5
4.1 HOME PAGE
4.OPERATION
Run
Modbus 15.5
Alarm 10 %
rpm
Button Description
Selection between “Run” mode (fan rotates) or “Stop” (fans does not rotate)
Fansettings(paragraph4.5)
Selection of the air ow direction (if available): touching the icons you can change the ow direction.The
selected icon turns blue after few seconds.
Fanselection:touchingtheiconthefannumbercanbeselected
Speed seeting: touching the symbols or the speed (%) of the selected fan increases or decreases. The
actual motor speed is displayed (rpm). To set the speed limits, refer to paragraph 4.6
AlarmModbus:thesymbolis displayedandblinks ifoneof thefansdoes notcommunicateon theModbus
network.Touchingit,the“Alarmidentication”screenofthefaultyfanisaccessed(paragraph4.4)
Alarm: the symbol is displayed if one of the fans has one or more alarms active.Touching it, the“Alarm
identification” screen of the fan is accessed (paragraph 4.6)
Modbus
Alarm

6
4.2 SETTING OF THE LANGUAGE AND OF THE NUMBER OF THE FANS OF THE NETWORK
When the unit is powered on for the first time, the following screen is diplayed:
Language: English
Fans: Set
Set
Ok
Connue Set addresses
Number of fans: 3
Button Description
Language
Set Languageselection(EnglishorItalian)
Fans
Set Setting of the number of fans of the network up to 4 units
Ok Confirm and access to the next screen
It is not possible to access the next screen without setting the number of fans of the network (from 1 to 4) .
TouchingtheOkbuttonthefollowingscreenisaccessd:
3
Button Description
Backtothepreviousscreen
Set
addresses
Accesstothe“Modbusaddresssetting”screen(paragraph4.3):incaseofrstconnection,theModbusaddress
must be assigned to each fan of the system
Continue BacktotheHomepage

7
4.3 SETTING OF THE MODBUS ADDRESS
1Set address #1
Available 2Set address #2
Available
3Set address #3
Available 4Set address #4
Unavailable
Make sure that only the selected fan is
connected to the Modbus network
WARNING
ATTENTION: To set the Modbus address to each fan, only the selected fan must communicate on the Modbus
network.Therefore,itisrecommendedthateachfanhasadedicatedpowersupplyswitch.
Button Description
Backtothepreviousscreen
BacktotheHomePage
Set
address#1 Setting of the Modbus address of fan #1
Set
address#2 Setting of the Modbus address of fan #2
Set
address#3 Setting of the Modbus address of fan #3
Set
address#4 Setting of the Modbus address of fan #4
TheModbusaddresscanbe“Available”or“Unavailable”dependingonthenumberoffansinthesystem(paragraph4.2)
Button Description
Backtothepreviousscreen
Conrm Confirm and assignment of the Modbus address: repeat this operation for each available fan
Cancel Cancellation of the operation and back to the previous screen
If a fan with an available Modbus address is selected, the following screen is displayed:
Cancel Conrm
The selected Modbus address will be
broadcasted over the network. Conrm?

8
4.4 ALARM IDENTIFICATION
Touching the icon in the Home Page, the following screen is displayed:
Alarm
Alarms
Alarm1: 3Alarm2: 0
Descripon:
Motor sync lost
Modbus
If a fan with an unavailable Modbus address is selected, the following screen is displayed:
Ok
This address is not available
Button Description
Backtothepreviousscreen
BacktotheHomePage
Selection of the fan number
AlarmModbus:thesymbolis displayedandblinks ifoneof thefansdoes notcommunicateon theModbus
network.Touchingitthe“Alarmidentication”screenofthefaultyfanisaccessed
OnthescreenthemotorAlarms1and2aredisplayedaswellastheanomalydescription.
Button Description
Backtothepreviousscreen
Ok Backtothepreviousscreen
Modbus

9
AlarmCodes/MotorLEDStatus/Troubleshooting
ALARM 1
VALUE
ALARM 2
VALUE
LED BLINKS
(single blink
approx. duration)
ALARM DESCRIPTION
POSSIBLE CAUSE TROUBLESHOOTING
0 0 1Blink/2s
(1s) Noerror -
101Blink/s
(0.5s) Memory error – motor parameters lost Contact manufacturer/technical support
202Blink/s
(0.25s)
Short circuit – electronics power
module damaged Boarddamaged–Contactmanufacturer/technicalsupport
303Blink/s
(0.17s)
Motor synchronization lost – wrong motor
parameters or electronics damaged
Check motor windings.
IfmotorwindingsOK(all3windingshavesame
resistance), contact manufacturer/technical support.
If motor windings damaged (open/short circuit), replace
motor
4 1 5Blink/s
(0.1s)
Supplyvoltageoutofrange135Vac÷550Vac
(DCbusvoltage190÷780V)onlywithmotor
still - not running
Check power supply voltage /
check power supply wiring
4 32 5Blink/s
Supplyvoltageabove565Vac(DCbus
voltageover800V)duringmotorrunning
(instantaneous value)
Check power supply voltage /
check power supply wiring
4 33 5Blink/s
Supplyvoltagebelow107Vac(DCbus
voltagebelow150V)duringmotorrunning
(instantaneous value)
Check power supply voltage /
check power supply wiring
4 34 5Blink/s “Restartonthey”failed The drive couldn’t catch the impeller – power cycle/retry
4 49 4Blink/s
(0.13s)
U phase voltage missing/disconnected
(or wrong motor parameters)
Checkpowersupply/wiring.IfwiringOK,contact
manufacturer/technical support
450 4Blink/s Vphasevoltagemissing/disconnected
(or wrong motor parameters)
Checkpowersupply/wiring.IfwiringOK,contact
manufacturer/technical support
4 51 4Blink/s W phase voltage missing/disconnected
(or wrong motor parameters)
Checkpowersupply/wiring.IfwiringOK,contact
manufacturer/technical support
4 113 6Blink/s
(0.08s) Electronics temperature over 85°C
Check if operating temperature is above rated maximum
operating temperature.
Check mechanical load for anomalies (e.g. difficult turning)
4 114 7Blink/s
(0.07s) Motor windings temperature over 125°C
Check if operating temperature is above rated maximum
operating temperature.
Check mechanical load for anomalies (e.g. difficult turning)
4 115 noBlink ShortcircuitonPt100motortemperature
probe
Check temperature probe wiring – detects temperature
probe manumission

10
Touching the icon in the Home Page, the following screen is displayed:
Modbus
Modbus communicaon with
address 1: Error!
In case of error, check the communicaon,
the power connecons and the assignment of
the Modbus address
Button Description
Backtothepreviousscreen
BacktotheHomePage
Selection of the fan number
Onthescreenthewording“Error!”andtheModbusaddressofthefaultyfanaredisplayed.
The instructions how to solve the problem is displayed.

11
4.5 SETTING
Number
of fans
Modbus
addresses Alarm
Speed Motor
info
Control
mode
Run
input System
Button Description
Backtothepreviousscreen
BacktotheHomePage
Selection of the fan number
Numberof
fans Setting of the number of fans of the network (paragraph 4.2)
Modbus
addresses Setting of the Modbus addresses (paragraph 4.3)
Alarm Alarmsidentication(paragraph4.4)
Speed Setting of the speed limits (paragraph 4.6)
Motor
info Motorinformation(paragraph4.7)
Controlmode Control mode setting (paragraph 4.8)
Runinput Setting of the run input (paragraph 4.9)
System Systeminformation(paragraph4.10)

12
4.6 SPEED SETTING
Modbus
min.
max.
10rpm
50rpm
Button Description
Backtothepreviousscreen
BacktotheHomePage
Selection of the fan number
AlarmModbus:thesymbolis displayedandblinks ifoneof thefansdoes notcommunicateon theModbus
network.Touchingit,the“Alarmidentication”screenofthefaultyfanisaccessed(paragraph4.4)
min. Settingoftheminimumspeed(from10rpm):touchingthesymbolsortheminimumspeedvalueincreases
or decreases.
max. Setting of the maximum speed: touching the symbols or the maximum speed value increases or decreases.
The maximum speed in case of reverse operation (if available) corresponds to 80% of the maximum speed value (max)
displayed in this screen.
Modbus

13
4.7 MOTOR INFORMATION
Modbus
Run me: 31100 hours
Default Set: 3200
4.8 CONTROL SETTING
Modbus
In analog mode you cannot adjust
the speed with this controller
WARNING
Current mode:
Modbus Set
Control mode
Button Description
Backtothepreviousscreen
BacktotheHomePage
Selection of the fan number
Alarm Modbus: the symbol is displayed and blinks if one of the fans does not communicate on the Modbus
network.Touchingitthe“Alarmidentication”screenofthefaultyfanisaccessed(paragraph4.4)
Runtime Run hour counter of the motor
Default set Indication of the motor parameters
Button Description
Backtothepreviousscreen
BacktotheHomePage
Set SettingbetweenModbusorAnalogic.InAnalogicmodethefanspeedandtheRun/Stopmodecannotbeset
withtheSMARTTOUCHCONTROLLER.Anyotherfunctionalityremainsactive
Selection of the fan number
AlarmModbus:thesymbolisdisplayedandblinksifoneofthefansdoesnotcommunicateontheModbusnetwork.
Touchingit,the“Alarmidentication”screenofthefaultyfanisaccessed(paragraph4.4)
Modbus
Modbus

14
4.9 RUN INPUT SETTING
Button Description
Backtothepreviousscreen
BacktotheHomePage
Change RunInputcontactactivation:ifactive,pin#7ofthemotorconnectormustbeconnectedtopin#4tostartthe
rotation
Selection of the fan number
AlarmModbus:thesymbolisdisplayedandblinksifoneofthefansdoesnotcommunicateontheModbusnetwork.
Touchingit,the“Alarmidentication”screenofthefaultyfanisaccessed(paragraph4.4)
4.10 SYSTEM INFORMATION
Button Description
Backtothepreviousscreen
BacktotheHomePage
Language
Set Languageselection(EnglishorItalian)
Buzzer
Set Setting of the buzzer: can be “on sensitive”, “no beep” or “everywhere”
Backlight
Set Setting of the backlight: can be always “on” or turn-on “time”
Backlight
timeout
Set
Backlightdurationwhen“time”settingisactive(adjustablebetween5÷240seconds).Thebacklightturnsoff
after the time in expired.
Firmware Firmwareinformation
Modbus
When Acve connect pin7 to pin4 to
start the motor
WARNING
Current status:
Not Acve Set
Run input
Language: English Set
Firmware: 01.03.01.AA.00
Buzzer: on sensive Set
Backlight: on Set
Backlight meout: 60s Set
Modbus

004998-00-1020
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