Rego-fix powRgrip PGU 9500 User manual

Operating manual PGU 9500 45
Operating manual
powRgrip®Clamping Unit PGU 9500

46 Operating manual PGU 9500
Validity of this operating manual
powRgrip®Clamping Unit PGU 9500 E
powRgrip®Clamping Unit PGU 9500 A
powRgrip®Clamping Unit PGU 9500 J
Version: 07
Date: 04.2020

Operating manual PGU 9500 47
Introduction
This operating manual is to introduce the powRgrip®clamping unit PGU 9500 E, A + J and its accessories
according to its intended purpose.
In this manual, important details about how to operate the system in a safe, appropriate and economical way
are explained. This manual will help to avoid danger, reduce the cost of repair, as well as to reduce down-time
and increase the functional time of the system. Furthermore, the manual contains instructions regarding
accident prevention and ecology, in addition to those of the national regulations. The complete technical
documentation should be kept within reach of the clamping unit.
This manual must be read, understood and adhered to in all points by the personnel responsible for the
system, i.e.:
// Operation including setup, trouble-shooting, service, disposal of operations- and accessories inclusive of
hydraulic uid
// Maintenance (service, inspection, assembly) and /or
// Transport and storage
In addition to this manual, the rules and regulations effective for accident prevention local regulations as well
as special national safety regulations must be observed.
Copyright
The copyright of this original operating manual remains with ABNOX Ltd. This operating manual is intended for
use by the customer and their operating personnel only. This operating Manual, or parts thereof, may not be
copied, distributed or communicated otherwise to other persons than those stated above.
// powRgrip®is a registered trademark of REGO-FIX AG
// The powRgrip®tool holding System is protected under international patents
The address below serves as future reference source.
Distribution
REGO-FIX AG
Obermattweg 60
4456 Tenniken/Switzerland
Phone. [phone]
Fax [phone]
info@rego-x.com
www.rego-x.com

48 Operating manual PGU 9500
Table of contents
1. Safety 51
1.1 General Safety Advice 51
1.2 Danger when Operating the System or Subassemblies 51
1.3 Safety and Protective Devices 51
1.4 Personal Protection and Organizational Measures 51
1.5 Appropriate Use 52
1.6 Inappropriate Use 52
1.7 Danger and Information Symbols 52
1.8 Danger by Hydraulic Energy 53
1.9 Maintenance, Repair, Fault Elimination 53
1.10 Warranty and Liability 53
2. Overview of the System 54
2.1 Use 54
2.2 Functioning of powRgrip®Tool Holding System 54
2.3 Overview Illustration/Components 55
2.4 Identication Plate 56
2.5 Scope of Delivery 56
2.6 Technical Data 57
3. Packaging and Transport 58
4. System Installation/Assembly 58
5. DenitionofInterface 59
6. First Installation 60
6.1 Insert of the Clamping Inserts PG 06, PG 10, PG 15, PG 25 or PG 32 61
7. Operating 62
7.1 Clamping a Tool 62
7.2 Unclamping a Tool 63
7.3 Exchange of Clamping Insert 64
8. Shutting the System Down 64
8.1 Short Shut Down 64
8.2 Long Duration Shut Down 64
8.3 Putting the System out of Operation 64

Operating manual PGU 9500 49
9. Trouble Shooting, Fault Elimination 65
10. Operating- and working Material (EU Safety Data Sheet) 66
11. Maintenance and Service 66
11.1 Maintenance Plan 67
11.3 Service Instructions for powRgrip®Clamping Unit 67
11.3.1 Safety 67
11.3.2 General 67
11.3.3 Control of Oil Level 68
12. Recycling Management 68
13. powRgrip®Cleaning Instructions 69
14. Technical Data powRgrip®70
14.1 Presetting Range of powRgrip®Collets 70
14.2 Maximum presetting Range for powRgrip®Standard Collets and PG-CF Collets 72
14.3 Presetting Range of PG-TAP Collets with Internal Square 72
14.4 Recommended Tightening Torque for secuRgrip®Safety Nuts 72
15. Spare Parts 73
16. Drawings and Diagrams 75
16.1 Diagram powRgrip®Clamping Unit PGU 9500 E, A and J 75
16.2 Hydraulic Diagram powRgrip®Clamping Unit PGU 9500 E, A and J 76
16.3 Electric Diagram powRgrip®Clamping Unit PGU 9500 E, A and J 77
17. Conformity 80
18. EU Safety Data Sheet 81

Operating manual PGU 9500 51
1. Safety
1.1 General Safety Advice
The safety representative of the company has to guarantee the following conditions:
// Only qualied personnel are assigned to operate the machines and devices
// The personnel should have the operating manual at their disposal inclusive of other product documents at
any time when working with the machine. These documents should be regularly reviewed
// Unskilled personnel is not to be allowed to operate the machines and devices
// In addition, the rules and regulations for the prevention of accidents at the site of operation must be
observed and inspection and maintenance work performed
Only qualied personnel, who, due to their professional training, experience, instructions as well as their
knowledge of relevant standards, stipulations, rules for the prevention of accidents and operating conditions,
are responsible for the safety of the plant and are allowed to do the necessary work and thereby to recognize
and to avoid possible risks, may work on the machine.
The responsibilities of personnel are clearly dened for installation, commissioning, operating, setup, transport,
storage, maintenance and repair.
Personnel to be trained must only work on the system under the supervision of a qualied operator.
The following pages describe the basic safety instructions and the safety regulations, with these safety
instructions no claim is made to the completeness.
1.2 Danger when Operating the System or Subassemblies
The machine or subassembly is constructed according to the latest state-of-the-art and the recognised safety
regulations. Danger to the operator or to others, or damage to the system or other material damage through
improper handling or use can however arise during its operation. The system must only be operated:
// for the intended purpose
// in a safe condition
// Faults which can affect safety must be eliminated immediately
1.3 Safety and Protective Devices
// All protective devices must be properly mounted and be in working order each time before starting the
system
// Protective devices may only be removed after the system has been shut-down and secured against
restart
// The lever of the door and the operating elements must be freely accessible
1.4 Personal Protection and Organizational Measures
// The operator is responsible for personal protection devices
// All safety devices must be checked regularly

52 Operating manual PGU 9500
1.5 Appropriate Use
The system and components may only be used under the appropriate operating conditions. The system is
to be used exclusively for clamping and unclamping of tools for machine tools according to the detailed
specications in the manual under section 2.1.
All other use is considered inappropriate. Consequently, the manufacturer does not take any responsibility for
damaged caused by inappropriate use.
Appropriate use means, among other things:
// To follow all recommendations mentioned in the Operating Instructions
// To adhere to the inspection and maintenance requirements
1.6 Inappropriate Use
We do not take any responsibility for damages caused by inappropriate use.
Inappropriate use includes, but is not limited to:
// Use of non-powRgrip®tooling systems or tools not meeting the required quality grades or types
// Connection and operation of other applications
// All intentions of using the powRgrip®clamping unit on live items
// Clamping or unclamping without using an APG clamping insert or without powRgrip®tool holder,
or powRgrip®collet without tool
// Clamping or unclamping of the powRgrip®tool holder and powRgrip®collet without tool
// The use of any products other than REGO-FIX, respectively powRgrip toolholders and/or collets
1.7 Danger and Information Symbols
// All information concerning safety is highlighted by warning symbols «DANGER», «CAUTION» to point out
possible personal injury, or with «NOTE» symbols to point out possible mechanical damage
DANGER
DANGER Danger symbol: contains information about a hazard which leads to death or
serious personal injuries if not avoided.
CAUTION
Caution symbol: contains information about a situation which may lead to personal
injuries if not avoided.
NOTE
This recommendation symbol points at important notes for appropriate handling of
the system. If these recommendations are not followed, damage of the system or its
environment may be caused.

Operating manual PGU 9500 53
1.8 Danger by Hydraulic Energy
// Only specially trained personnel with a good knowledge of and experience in hydraulics may only carry
out working on the hydraulic equipment
// The system works with a pressure of max. 155 bar. Parts of the system such as pressure hoses and valves
have to be depressurised before the start of any repairs. It is not safe to have any pressure left in the
system
// Hydraulic exible tubes should be replaced regularly, even if they show no obvious defects
(see chapter 11)
1.9 Maintenance, Repair, Fault Elimination
// The mandatory adjustment, maintenance and inspection work should be performed at the specied
intervals
// Operating personnel must be informed before starting maintenance and repair work
// Remove the main plug from the main electrical supply and secure it against unintentional operation
(place a warning sign to prevent operation)
// Check all released screw- and tting connections for rm seating
// Check safety devices for proper functioning after completing maintenance work
1.10 Warranty and Liability
In principle, warranty and liability is based on our already signed written agreement. We do not accept any
warranty or any liability for damages caused to either persons or machinery which can be attributed to one or
several of the following causes:
// The use of any products other than REGO-FIX, respectively powRgrip toolholders and/or collets
// Inappropriate use of the system
// Inappropriate repairs on the system, done by non-instructed personnel
// Inappropriate transport, storage, assembly, commissioning, operation and maintenance of the system
// Operating of the system in spite of broken safety equipment or insufciently mounted or not functional
Safety and protective equipment
// No attention to recommendations stated in the operating instructions concerning safety, transport,
storage, assembly, commissioning, maintenance and setup of the system
// Constructive change of the system without permission
// Change of the pressure ratio of the hydraulic pressure block without permission
// Lack of control of the system parts, which may be subject to wear
// Inappropriate repairs and use of spare parts from other suppliers
// Catastrophic impacts, e.g. by external matters or force majeure risks

54 Operating manual PGU 9500
2. Overview of the System
2.1 Use
The system is to be used exclusively to clamp and unclamp tools of the powRgrip®Tool Holding System of the
following trademark: powRgrip®of REGO-FIX AG
DANGER
The system works with a pressure of max. 155 bar. Use this system only for powRgrip®
Tool Holding System which has been released by one of the following companies:
ABNOX AG – Switzerland
REGO-FIX AG – Switzerland
For any other application of this system there is a danger of serious personal injury as
well as mechanical damage.
2.2 Functioning of powRgrip®Tool Holding System
The powRgrip®collet has a conical shank with a contact shoulder and a concentric bore for the tool shank.
To be clamped, the collet and cutting tool are mounted and pressed in the powRgrip®tool holder and pulled
out for unclamping.
The press t, which occurs through the taper, produces a radial force, which is transmitted through the split
collet to the tool shank. The tool is then gripped safely and concentrically.
Tool unclamped Tool clamped
NOTE Clamping a tool
Clamping without a tool will result in damage of the collet!
NOTE
Take note of clamping length
For min./ max. clamping length of tool shank please refer to
technical data sheet.

Operating manual PGU 9500 55
2.3 Overview Illustration/Components
5
1
6
7
4
8
2
3
1. Push button «OUT»
With this push button, the process «unclamp» is activated and a light starts to ash. In the start
position «OUT», the green light of the push button is steadily on.
2. Push button «IN»
With this push button, the process «clamp» is activated and the light will ash. In the start position
«IN», the green light of the push button is steadily on.
3. Door with lock lever
4. Pressure gauge for hydraulic pressure
Clamping insert Pressure gauge Clamping pressure [bar]
APG 906 PG 06 21
APG 910 PG 10 51
APG 915 PG 15 76
APG 925 PG 25 100
APG 932 PG 32 143
5. Air bleeding screw
6. Hydraulicoilcontainer/oilllerneck
The tank holds 1.0 liters of hydraulic oil. The lling is 1 liter (See chapter 10).
7. Clamping module
This part produces enough force to clamp or unclamp the powRgrip®Tool holding System.
8. Emergency stop
With this switch the machine can be stopped anytime.

56 Operating manual PGU 9500
2.4 IdenticationPlate
A plate is mounted on the back of the powRgrip®clamping unit. It contains important information used to
identify the system.
Informationontheidenticationplate
// 1. Type of the machine
// 2. Article number with modication index
// 3. Serial number
// 4. Date of production
// 5. Voltage
// 6. Frequency
// 7. Current
// 8. Power
NOTE For spare parts orders as well as for technical support, please supply the information
provided on the identication plate.
2.5 Scope of Delivery
// 1 powRgrip®clamping unit PGU 9500 E, A or J
// 1 cable with connection plug Schuko CEE 7/VII and connector type 12 (CH) or NEMA 5–15
(see also chapter 5)
// 1 packaging
// 1 folder including documentation
CH-6330 Cham
swiss made
licensed by REGO-FIX rego-x.com
Type PGU 9500 E Input 230 V
Art. no. 5680120 B3 50 Hz
Serial no. 1126 11 19 2.6 A
2019 11 600 W
Type:
Art. no.:
Serial no.:
CH-6330 Cham
Use only with powRgrip systems
Information: www.powRgrip.ch or www.abnox.com
Input:
2019 11
swiss made
PGU 9500
5680120
1126 11 2019
230
2.6
50
V
Hz
A
E
B3
1 5
2 6
3 7
84

Operating manual PGU 9500 57
2.6 Technical Data
Indication PGU 9500 E PGU 9500 A PGU 9500 J Unit
Gear pump External gear
Delivery rate 1.2 cm3per rev.
Delivery rate 1.8 Litre/min.
Tank 1.0 Litre
Hydraulic Oil HLP ISO VG 32
PG size Hydraulic operating pressure clamp and unclamp
PG 6 21 bar
PG 10 51 bar
PG 15 76 bar
PG 25 100 bar
PG 32 143 bar
Max. pressure hydr. unit 155 bar
Electric motor 3 phase
Power 0.55 kW
Revolutions per minute 1480 U/min
Mains supply 230V/50 Hz 115V/60 Hz 100V/50 –60 Hz
Total weight net 87 91 91 kg
Dimension L x W x H 555x454x 648 mm
Dimension package L x W x H 77x570 x700 mm
Min. dimension working space
L x W 800x800 mm
Type of connection Schuko CEE 7/VII
Typ 12 (CH) NEMA 5–15 NEMA 5–15
Working temperature 10° bis + 40° °C
Emission level LpA <70 dB (A)
Earth leakage current <10 *¹ mA
*¹ Machine according to DIN EN 60204-1. Earth leakage current <10 mA, additional dispositions, against leakage current, aren’t
necessary.

58 Operating manual PGU 9500
3. Packaging and Transport
The system will be prepared and packed by ABNOX Ltd. for transport to the customer «rst destination».
The packaging unit should not be exposed to any more loads. The packaging as well as its content should
be protected against any inuences of humidity. The transport as well as the storage temperature must be
between –20°C to + 40°C.
The powRgrip®clamping unit PGU 9500 E, A + J will be mounted onto a wooden frame and covered with a
cardboard box. The packaging, mainly made of wood, cardboard and a plastic wrapping, is included in the
delivery.
powRgrip®clamping unit packed powRgrip®clamping unit pallet-mounted
When transport damage is found when inspecting the system, the following procedure should be adopted:
// Notify delivery service (forwarder, railway etc.)
// Prepare damage report
// Inform manufacturer
The storage of the system in an excessively damp surrounding or outdoors can lead to corrosion damage or
other damages for which we can accept no liability. The transport as well as the storage temperature of –20°C
to +40°C needs to be adhered to.
4. System Installation /Assembly
All rules and regulations valid for the system itself must be observed and respected. The place of installation
should be inspected prior installation to be able to secure the operation for the personnel as well as for the
system itself. The powRgrip®clamping unit must be placed and set in a way that a safe and durable operation
is guaranteed. Only specially instructed and trained personnel are allowed to assemble, to commission and to
store the system.
The system must be placed and operated on a horizontal oor / base. The system has been designed and built
to be used in rooms, which are not exposed to the effects of the weather.
The storage of the system in an excessively moist surrounding or out of doors can lead to corrosion damage
or other damages for which we can accept no liability.
With consideration of the terms above, the powRgrip®clamping unit has to be placed in a safe operating
position. Connection specications see chapter 5 and chapter 11.2.

Operating manual PGU 9500 59
5. DenitionofInterface
Pos. 1 |Inlet
The gear pump is powered by an electric motor.
The connection is placed on the back of the unit.
The socket type KD 14.1101.151 with fuse and main
switch is included in the scope of supply.
Connection power cord: Socket IEC 60320-1/C14 for
appliance class 1 with safety connection (2P+E).
Nominal data IEC 10A/250VAC/50 Hz
Nominal data UL/CSA 10A /125VAC /60 Hz
DANGER
It’s not allowed to use the Machine without a safety connection.
If the local or national standard requires using a residual current device, a type B device according to the
IEC-Instruction 60755 is recommended.
The machine fulls the standard DIN EN 60204-1. Earth leakage current is under 10 mA. For higher demands
of the earth leakage current, it is possible to connect a second protective earth conductor (A > 1.5 mm²) onto
the machine.
Pos. 2 |Outlet
The hydraulic pressure is transferred to the powRgrip®tool holding system by two hydraulic cylinders through
a clamping insert.
Clamping and unclamping force see (Chapter 2.6).

60 Operating manual PGU 9500
6. First Installation
// The system has been tested for leaks and functions with hydraulic oil before delivery
// Before the rst installation can be started, the system must be unpacked completely
NOTE Check if all hoses and screws are properly tightened (leak proof).
// The enclosed power cord is needed to operate the system. The main supply is 230V/ 50 Hz for PGU 9500 E,
115 V/ 60 Hz for PGU 9500 A and 100 V/ 50-60Hz for PGU 9500 J
// Plug in the cable (1). When using a different cable, a three-pin plug is necessary
// Turn on main switch (2)
// Close and lock door (3). The door handle must be in the locked vertical position, if not, an error will occur
// Both push buttons are blinking (4 & 5)
// Push one of the buttons (4 or 5) to position the machine. This cycle is not a working cycle, no tool can be
clamped or unclamped
// The counter (7) on the back indicates the number of performed cycles
NOTE
The hydraulic pressure for the various clamping inserts is factory-set. Pressure for
«unclamping» cannot be indicated by the pressure gauge!
The specications are only valid for clamping.
If no clamping insert is t in, this corresponds to PG 10.
6
3
5
4
7
2
1+

Operating manual PGU 9500 61
6.1 Insert of the Clamping Inserts PG 06, PG 10, PG 15, PG 25 or PG 32
Close and lock door. The door handle must be in the locked vertical position, if not, an
error will occur.
Press the push button «OUT». The clamping unit runs automatically to
the start position «unclamp».
Open the door by turning the operating lever into horizontal position.
Put the clamping insert APG 906, APG 910, APG 915, APG 925 or APG
932 in the clamping unit by inserting the guide bolt (D) into the guide
rail (B) on the door (A) and the clamping insert (C) in the clamping unit
support. Caution: Insert the clamping insert completely to the
end stop!
The system is now ready to be operated.
1Clamping insert APG 906
Part No.: 7611.06900
2 Clamping insert APG 910
Part No.: 7611.10900
2.1 Clamping insert APG 910-A (only for PGA)
Part No.: 7611.10909
3Clamping insert APG 915
Part No.: 7611.15900
4Clamping insert APG 925
Part No.: 7611.25900
5Clamping insert APG 932
Part No.: 7611.32900
// The identication of the respective clamping insert and the required clamping force is ensured by the
differently positioned pins on the back
1 2
2.1
3 4 5
A
B
C
D

62 Operating manual PGU 9500
7. Operating
7.1 Clamping a Tool
Press push button «IN». The clamping unit runs automatically to start
position «IN».
Open door of the powRgrip®clamping unit by turning locking lever into horizontal position.
Insert powRgrip®tool holder with collet and cutting tool into the powRgrip®clamping unit.
Close door of the powRgrip®clamping unit by turning locking lever into vertical position.
Press push button «IN». Pump will operate until hydraulic pressure for
PG 6, PG 10, PG 15, PG 25 or PG 32 is reached. Pump will stop operation
automatically.
As soon as the light of the push button is steadily on, the tool is clamped. The powRgrip®
clamping unit returns automatically to its starting position «IN».
Secure powRgrip®tool holder with collet and cutting tool by hand, open now the door and
remove tool holder from the powRgrip®clamping unit.
The cutting tool is now clamped in the Tool holding System and is ready to be used.
CAUTION
Caution: The hydraulic system has a pressure of maximum 155 bar during operation!
Remove the Tool holder from the powRgrip®clamping unit only when the procedure
«clamping» is nished, no oil pressure is indicated on the pressure gauge (0 bar) and the
light of the push button does not ash anymore.
The door must not be opened during the clamping procedure.
Important information for clamping a tool
NOTE Clamping a tool:
Clamping without a tool will result in damage of the collet!
NOTE
Clamping length:
For min./ max. clamping length of tool shanks please refer
to the technical data sheet.

Operating manual PGU 9500 63
NOTE
Clean and degrease tool
Before clamping, clean and degrease collet and cutting tool.
Clean tool holder; dirt and grease reduce clamping force, accuracy and life
of the system.
NOTE
Clamping check
Please visually check that the collet sits tightly against the tool holder face.
There must be no gap between collet and tool holder. A gap indicates that
the tool is not properly clamped. Run-out failures and reduced clamping
force may result from this condition.
NOTE ø h6ø h6 Only clamp tools with a shank tolerance of Øh6 or more precisely. PG-TAP
collets allow tolerances up to Øh9. The clamping of undersized shanks can
permanently damage the collets.
7.2 Unclamping a Tool
Press push button «OUT». The clamping unit runs automatically to start
position «OUT».
Open door of the powRgrip®clamping unit by turning locking lever into horizontal position.
Insert the powRgrip®tool holder with the collet and cutting tool into the powRgrip®
clamping unit.
Close door of powRgrip®clamping unit by turning locking lever into vertical position.
Press push button «OUT». Pump will be run until hydraulic pressure for
PG 6, PG 10, PG 15, PG 25 or PG 32 is reached. Pump will stop operation
automatically.
As soon as light of push button is steadily on, tool is unclamped. powRgrip®clamping unit
returns automatically to start position «OUT». Secure powRgrip®tool holder with collet
and cutting tool by hand, open now the door and remove tool holder from the powRgrip®
clamping unit.
Cutting tool is now ready to be removed from tool holder and collet.
CAUTION
Caution: The hydraulic system has a pressure of maximum 155 bar during operation!
Remove the Tool holder from the powRgrip®clamping unit only when the procedure is
nished, no oil pressure is indicated on the pressure gauge (0 bar) and the light of the push
button does not ash anymore.
The door must not be opened during the clamping procedure.