Rego-fix powRgrip PGU 9500 User manual

Operating manual PGU 9500 45
Operating manual
powRgrip®Clamping Unit PGU 9500

46 Operating manual PGU 9500
Validity of this operating manual
powRgrip®Clamping Unit PGU 9500 E
powRgrip®Clamping Unit PGU 9500 A
powRgrip®Clamping Unit PGU 9500 J
Version: 07
Date: 04.2020

Operating manual PGU 9500 47
Introduction
This operating manual is to introduce the powRgrip®clamping unit PGU 9500 E, A + J and its accessories
according to its intended purpose.
In this manual, important details about how to operate the system in a safe, appropriate and economical way
are explained. This manual will help to avoid danger, reduce the cost of repair, as well as to reduce down-time
and increase the functional time of the system. Furthermore, the manual contains instructions regarding
accident prevention and ecology, in addition to those of the national regulations. The complete technical
documentation should be kept within reach of the clamping unit.
This manual must be read, understood and adhered to in all points by the personnel responsible for the
system, i.e.:
// Operation including setup, trouble-shooting, service, disposal of operations- and accessories inclusive of
hydraulic uid
// Maintenance (service, inspection, assembly) and /or
// Transport and storage
In addition to this manual, the rules and regulations effective for accident prevention local regulations as well
as special national safety regulations must be observed.
Copyright
The copyright of this original operating manual remains with ABNOX Ltd. This operating manual is intended for
use by the customer and their operating personnel only. This operating Manual, or parts thereof, may not be
copied, distributed or communicated otherwise to other persons than those stated above.
// powRgrip®is a registered trademark of REGO-FIX AG
// The powRgrip®tool holding System is protected under international patents
The address below serves as future reference source.
Distribution
REGO-FIX AG
Obermattweg 60
4456 Tenniken/Switzerland
Phone. [phone]
Fax [phone]
info@rego-x.com
www.rego-x.com

48 Operating manual PGU 9500
Table of contents
1. Safety 51
1.1 General Safety Advice 51
1.2 Danger when Operating the System or Subassemblies 51
1.3 Safety and Protective Devices 51
1.4 Personal Protection and Organizational Measures 51
1.5 Appropriate Use 52
1.6 Inappropriate Use 52
1.7 Danger and Information Symbols 52
1.8 Danger by Hydraulic Energy 53
1.9 Maintenance, Repair, Fault Elimination 53
1.10 Warranty and Liability 53
2. Overview of the System 54
2.1 Use 54
2.2 Functioning of powRgrip®Tool Holding System 54
2.3 Overview Illustration/Components 55
2.4 Identication Plate 56
2.5 Scope of Delivery 56
2.6 Technical Data 57
3. Packaging and Transport 58
4. System Installation/Assembly 58
5. DenitionofInterface 59
6. First Installation 60
6.1 Insert of the Clamping Inserts PG 06, PG 10, PG 15, PG 25 or PG 32 61
7. Operating 62
7.1 Clamping a Tool 62
7.2 Unclamping a Tool 63
7.3 Exchange of Clamping Insert 64
8. Shutting the System Down 64
8.1 Short Shut Down 64
8.2 Long Duration Shut Down 64
8.3 Putting the System out of Operation 64

Operating manual PGU 9500 49
9. Trouble Shooting, Fault Elimination 65
10. Operating- and working Material (EU Safety Data Sheet) 66
11. Maintenance and Service 66
11.1 Maintenance Plan 67
11.3 Service Instructions for powRgrip®Clamping Unit 67
11.3.1 Safety 67
11.3.2 General 67
11.3.3 Control of Oil Level 68
12. Recycling Management 68
13. powRgrip®Cleaning Instructions 69
14. Technical Data powRgrip®70
14.1 Presetting Range of powRgrip®Collets 70
14.2 Maximum presetting Range for powRgrip®Standard Collets and PG-CF Collets 72
14.3 Presetting Range of PG-TAP Collets with Internal Square 72
14.4 Recommended Tightening Torque for secuRgrip®Safety Nuts 72
15. Spare Parts 73
16. Drawings and Diagrams 75
16.1 Diagram powRgrip®Clamping Unit PGU 9500 E, A and J 75
16.2 Hydraulic Diagram powRgrip®Clamping Unit PGU 9500 E, A and J 76
16.3 Electric Diagram powRgrip®Clamping Unit PGU 9500 E, A and J 77
17. Conformity 80
18. EU Safety Data Sheet 81

Operating manual PGU 9500 51
1. Safety
1.1 General Safety Advice
The safety representative of the company has to guarantee the following conditions:
// Only qualied personnel are assigned to operate the machines and devices
// The personnel should have the operating manual at their disposal inclusive of other product documents at
any time when working with the machine. These documents should be regularly reviewed
// Unskilled personnel is not to be allowed to operate the machines and devices
// In addition, the rules and regulations for the prevention of accidents at the site of operation must be
observed and inspection and maintenance work performed
Only qualied personnel, who, due to their professional training, experience, instructions as well as their
knowledge of relevant standards, stipulations, rules for the prevention of accidents and operating conditions,
are responsible for the safety of the plant and are allowed to do the necessary work and thereby to recognize
and to avoid possible risks, may work on the machine.
The responsibilities of personnel are clearly dened for installation, commissioning, operating, setup, transport,
storage, maintenance and repair.
Personnel to be trained must only work on the system under the supervision of a qualied operator.
The following pages describe the basic safety instructions and the safety regulations, with these safety
instructions no claim is made to the completeness.
1.2 Danger when Operating the System or Subassemblies
The machine or subassembly is constructed according to the latest state-of-the-art and the recognised safety
regulations. Danger to the operator or to others, or damage to the system or other material damage through
improper handling or use can however arise during its operation. The system must only be operated:
// for the intended purpose
// in a safe condition
// Faults which can affect safety must be eliminated immediately
1.3 Safety and Protective Devices
// All protective devices must be properly mounted and be in working order each time before starting the
system
// Protective devices may only be removed after the system has been shut-down and secured against
restart
// The lever of the door and the operating elements must be freely accessible
1.4 Personal Protection and Organizational Measures
// The operator is responsible for personal protection devices
// All safety devices must be checked regularly

52 Operating manual PGU 9500
1.5 Appropriate Use
The system and components may only be used under the appropriate operating conditions. The system is
to be used exclusively for clamping and unclamping of tools for machine tools according to the detailed
specications in the manual under section 2.1.
All other use is considered inappropriate. Consequently, the manufacturer does not take any responsibility for
damaged caused by inappropriate use.
Appropriate use means, among other things:
// To follow all recommendations mentioned in the Operating Instructions
// To adhere to the inspection and maintenance requirements
1.6 Inappropriate Use
We do not take any responsibility for damages caused by inappropriate use.
Inappropriate use includes, but is not limited to:
// Use of non-powRgrip®tooling systems or tools not meeting the required quality grades or types
// Connection and operation of other applications
// All intentions of using the powRgrip®clamping unit on live items
// Clamping or unclamping without using an APG clamping insert or without powRgrip®tool holder,
or powRgrip®collet without tool
// Clamping or unclamping of the powRgrip®tool holder and powRgrip®collet without tool
// The use of any products other than REGO-FIX, respectively powRgrip toolholders and/or collets
1.7 Danger and Information Symbols
// All information concerning safety is highlighted by warning symbols «DANGER», «CAUTION» to point out
possible personal injury, or with «NOTE» symbols to point out possible mechanical damage
DANGER
DANGER Danger symbol: contains information about a hazard which leads to death or
serious personal injuries if not avoided.
CAUTION
Caution symbol: contains information about a situation which may lead to personal
injuries if not avoided.
NOTE
This recommendation symbol points at important notes for appropriate handling of
the system. If these recommendations are not followed, damage of the system or its
environment may be caused.

Operating manual PGU 9500 53
1.8 Danger by Hydraulic Energy
// Only specially trained personnel with a good knowledge of and experience in hydraulics may only carry
out working on the hydraulic equipment
// The system works with a pressure of max. 155 bar. Parts of the system such as pressure hoses and valves
have to be depressurised before the start of any repairs. It is not safe to have any pressure left in the
system
// Hydraulic exible tubes should be replaced regularly, even if they show no obvious defects
(see chapter 11)
1.9 Maintenance, Repair, Fault Elimination
// The mandatory adjustment, maintenance and inspection work should be performed at the specied
intervals
// Operating personnel must be informed before starting maintenance and repair work
// Remove the main plug from the main electrical supply and secure it against unintentional operation
(place a warning sign to prevent operation)
// Check all released screw- and tting connections for rm seating
// Check safety devices for proper functioning after completing maintenance work
1.10 Warranty and Liability
In principle, warranty and liability is based on our already signed written agreement. We do not accept any
warranty or any liability for damages caused to either persons or machinery which can be attributed to one or
several of the following causes:
// The use of any products other than REGO-FIX, respectively powRgrip toolholders and/or collets
// Inappropriate use of the system
// Inappropriate repairs on the system, done by non-instructed personnel
// Inappropriate transport, storage, assembly, commissioning, operation and maintenance of the system
// Operating of the system in spite of broken safety equipment or insufciently mounted or not functional
Safety and protective equipment
// No attention to recommendations stated in the operating instructions concerning safety, transport,
storage, assembly, commissioning, maintenance and setup of the system
// Constructive change of the system without permission
// Change of the pressure ratio of the hydraulic pressure block without permission
// Lack of control of the system parts, which may be subject to wear
// Inappropriate repairs and use of spare parts from other suppliers
// Catastrophic impacts, e.g. by external matters or force majeure risks