Regulus CSE MIX 5/4F User manual

www.regulus.eu
CSE MIX W8 5/4F
CSE MIX W8 5/4F
EN
Installation and Operation Manual
CSE MIX W8 5/4F PUMP STATION
with mixing valve
All manuals and user guides at all-guides.com

1. Introduction
CSE MIX W8 5/4F pump station is designed to be installed in heating circuits where it provides heating
water mixing and circulation through the circuit. Its typical application is in mixed heating circuits in
buildings where it provides circulation and mixing of heating water to a desired temperature, or for
solid-fuel boiler circuits where it provides circulation and mixing to a min. heating water temperature as
a protection against low-temperature corrosion. Actuator of the mixing valve is controlled by an external
controller through 3-point control with 230V outputs. The circulation pump is switched by an external
controller with a 230 VAC output. The controller is not included in supply. The pump station is designed
to be installed directly on the pipe, with 100 mm min. distance of the pipe axis from a wall.
2. Description of the pump station
The pump station consists of a Wilo PARA 25/8 SC pump including a power cable, a 3-way mixing
valve with actuator incl. a power cable, a ball valve and insulation.
Main Features
Application control of a solid fuel boiler return line temperature or control of flow to a
mixed heating circuit by external controller
Description consists of a WILO PARA SC 25/8 pump, a 3-way mixing valve LK 840
with AVC actuator and insulation
Working fluid water; water/glycol mixture (max. 1:1) or water-glycerine mixture (max.
2:1)
Installation flow pipe into a heating circuit / return pipe of a solid fuel boiler, the min.
distance of the pipe axis from a wall is 100 mm
Code 18524
Data for CSE MIX W8 5/4F Pump Station
Fluid working temperature 5 - 95 °C
Max. working pressure 10 bar
Min. working pressure 0.5 bar
Ambient temperature 5 - 40 °C
Max. rel. humidity 80 % non condensing
Insulation material EPP RG 60 g/l
Valve Kvs 16 m3/h
Leak rate < 1% Kvs at 5 mH2O pressure di󰀨erence (at mixing valve inlets)
Max. pressure difference 5 mH2O (at mixing valve inlets)
Overall dimensions 305 x 135 x 165 mm
Total weight 4.7 kg
Connections 3 x G5/4“ F
All manuals and user guides at all-guides.com

3. Pump Station Connection
The diagram shows a typical connection of a solid fuel boiler, thermal store and heating circuit.
If there is also the indicated hot water circuit, install the CSE OTS ZV pump station (not included
in the supply).
CSE OTS ZV W
CSE MIX W
CSE MIX W
HW STORAGE TANK
THERMAL STORE
All manuals and user guides at all-guides.com

4. Mixing Valve Actuator
actuator wiring
- marking 1, 2, 3 located on the cables
Technical data
Torque 5 Nm
Angle of rotation 90°
Shift time 120 s
Control 3-point
Auxiliary switch none
Power supply 230 V AC
Max. power input 2.5 VA
IP rating IP42
Protection class II by EN 60730-1
Cable (cross section area - length) 3 x 0.5 mm² - 2 m
(1) - blue
(2) - black
(3) - brown
230 V, 50 Hz
All manuals and user guides at all-guides.com

5. PARA 25/8 SC 130 mm Pump
5.1. General Information
The high efficiency circulation pumps of the PARA SC series are used exclusively for the circulation
of liquids in hot water heating systems. Operating the pump in other systems or in systems lacking
water, containing air or in unpressurized systems can lead to its rapid destruction.
5.2. Pump Description
1 - Pump housing
2 - Pump motor
3 - Condensate drain openings
4 - Pump housing bolts
5 - Control module
6 - Rating plate
7 - Pump adjustment button
8 - LED indication of operation/fault
9 - Display of the selected pump operating mode
10 - Display of the selected pump curve (I, II, III)
5.3. Permitted and Prohibited Pump Positions
The pump station may be installed either horizontally or vertically.
Permitted positions Prohibited positions
9
8
7
10
3
2
1
4
5
6
All manuals and user guides at all-guides.com

5.4. Pump Wiring
The pump shall be wired to / disconnected from electrical installation by a qualified person
in compliance with EN 50110-1!
Plug the power cable (2) into the connector on the pump so that the connector lock (1) is in the
correct position, see Fig.
1 Lock
2 Power cable connector
5.5. Pump Control
Constant speed operating mode and pump performance curve III are preset as factory settings for
the PARA SC pump. After switching on, the pump runs at the factory setting or at the last setting.
The settings can be changed using the operating button, see below.
Briefly press the operating button to:
select the pump operating mode: constant speed, Δp-v or Δp-c and the pump performance
curve (I, II, III)
2
1
OVLÁDACÍ TLAČÍTKO
OPERATING BUTTON
POWER SUPPLY (230V, 50 Hz)
brown - L
blue - N
yellow-green - PE
All manuals and user guides at all-guides.com

Press and hold the operating button for the specified time to activate:
- Pump venting function - hold the control button for 3 seconds.
- Manual restart - hold the operating button for 5 seconds.
- Locking / Unlocking the operating button - hold the button for 8 seconds.
- Factory setting - hold the control button for at least 4 seconds and switch off the pump by
disconnecting it from the mains.
SETTING THE PUMP PROFILE
Briefly press the operating button for 1 second to select operating mode
and pump performance curve. LEDs show pump settings (operating mode
/ performance curve).
LED indicators Operating mode Performance curve
constant speed
constant speed
Δp-v variable
Δp-v variable
Δp-v variable
Δp-c constant
Δp-c constant
Δp-c constant
constant speed
All manuals and user guides at all-guides.com

PUMP VENTING
If air is present in the pump:
o Activate the pump venting function by pressing and holding
the operating button for 3 sec. The upper and lower rows of
LEDs will flash in 1sec interval, see Fig.
o Pump venting takes 10 minutes, after that the pump returns
to current mode. In order to cancel pump venting, press and
hold the operating button for 3 sec.
MANUAL RESTART
If the pump has been inactive for a long time or is blocked, activate
the manual restart by holding the operating button for 5 seconds. The
LEDs flash sequentially clockwise. The manual restart takes max.
10 minutes before the pump returns to normal operation. To cancel
the manual restart, hold down the operating button for 5 seconds.
If the pump does not get unblocked, contact a qualified technician.
sec
3
min
10
sec5
min10
All manuals and user guides at all-guides.com

OPERATING BUTTON LOCKING / UNLOCKING
To lock the operating button, press it for 8 seconds.
The selected setting then starts flashing and cannot be changed.
To unlock, hold down the operating button again for 8 seconds and
the LEDs will stop flashing.
FACTORY SETTINGS
To return to the factory settings, press and hold the operating button for at least 4 sec. (all LEDs
flash for 1 second) and turn off the pump by unplugging. When switched on again, the pump will
run at the factory settings.
sec8
All manuals and user guides at all-guides.com

PUMP OPERATING MODES
Variable differential pressure Δp-v
It is not recommended to use variable differential pressure for solid fuel boiler pumps!
The Variable differential pressure operating mode is recommended in systems where it is
advisable to reduce the discharge pressure of the pump in parallel with the decreasing required
flow rate. A typical example is a heating circuit with radiators equipped with thermostatic valves,
where the selection of this operating mode can reduce the noise from thermostatic valves which is
caused by closing too many radiators in the system. This mode, on the other hand, is unsuitable
for circuits with heat sources where the reduction of the head and flow can make these sources
even inoperable.
By reducing the discharge as the flow decreases, the pump‘s power consumption and therefore
the operating costs are significantly reduced (see graph Q-P). In larger heating circuits and in
circuits where there are significant differences in heating demand in separate heating zones, this
mode may temporarily cause insufficient heating. In these systems, it may be preferable to switch
the pump to Δp-c mode.
Performance curves
0
1
2
3
4
5
6
7
0
20
40
60 III
I
II
III
I
II
H [m]
max.
Δp-v
max.
Q [m³/ h]
0 1 2 3 4
P [W]
1
Q [m³/ h]
0 1 2 3 4
Δp-v (variabilní)
Wilo-Para 25/8
Δp-v (variable)
All manuals and user guides at all-guides.com

Constant differential pressure Δp-c
The Constant differential pressure (constant delivery head) operating mode is suitable for
hydraulic circuits of heat sources (boilers, heat pumps, solar thermal systems etc.), hot water
storage tanks, heaters, underfloor heating systems and large heating circuits where the previous
mode Δp-v could cause insufficient heating through discharge reduction.
By decreasing the required flow, the pump maintains a constant delivery head, thus the pump
power consumption decrease is more gentle than in the Δp-v mode.
Performance curves
III
II
I
0
2
4
6
8
0
20
40
60 III
I
II
max.
Δp-c
max.
H [m]
P [W]
1
0 1 2 3 4
0 1 2 3 4
Q [m³/ h]
Q [m³/ h]
Δp-c (konstantní)
Wilo-Para 25/8
Δp-c (constant)
All manuals and user guides at all-guides.com

Constant speed
Constant speed operating mode means that the pump does not adjust its speed in any way
depending on the flow rate or discharge of the hydraulic circuit. The flow and discharge of the
pump are thus entirely dependent on the speed setting set (I, II, III) and the hydraulic circuit
settings. This mode is used when the more economical Δp-c mode is not suitable. This is the
same mode as in the older types of classic circulation pumps where the speed I, II, III was set by a
selector switch.
For example, this mode may be suitable for older circuit types where flow is regulated by throttling
and this method required to be maintained. Furthermore, it may be suitable for solid fuel boilers
that are equipped with older types of TSV valves with balancing using a manual throttle valve, or in
other similar specific cases of requiring a constant pump performance.
Performance curves
0 1 2 3 4
max.
0
2
4
6
8
0
40
60
I
III
II
I
III
II
max.
Q [m³/ h]
Q [m³/ h]
H [m]
P [W]
1
0 1 2 3 4
konstantní otáčky I, II, III
20
Wilo-Para 25/8
Constant speed I, II, III
All manuals and user guides at all-guides.com

5.6. Technical Data
Wilo PARA 25/8 SC
Electric Data
Power supply 230 V, 50 Hz
Power input (min./max.) 2 / 75 W
Current (min./max.) 0.03 / 0.66 A
Max. speed 4800 rpm
Speed control frequency converter
Energy Efficiency Index ≤ 0.21 by EN 16 297/3
IP rating IPX4D
Motor protection integrated
All manuals and user guides at all-guides.com

5.7. FAULTS, THEIR REASONS AND TROUBLESHOOTING
The LED light signals a defect. The pump will switch off (depending on the defect type)
and try to restart.
FAULTS REASONS TROUBLESHOOTING
Pump does not run despite
power supply switched on Pump not energized Check circuit breakers or fuses in the system control
Pump is making noise Cavitation due to insufficient
inlet pressure
Increase pressure in heating system
within permissible range or check
that circuit breaker has not tripped
Check head setting, if necessary, set
lower head
Building not warming up Heat output of heating surfaces
too low
Set higher temperature at controller
and fully open radiator valves. If this
does not help, increase circulation
pump performance.
If the fault cannot be rectified, contact a specialized technician.
green is lit
red is lit
ashing red
ashing red and green
1 - pump is running in trouble-free operation
2 - electric motor winding defect
3 - pump overheated
2 - electric short circuit in pump
1 - power supply lower/higher than 230 V
1 - rotor is blocked
1 - unforced uid circulation through the pump
2 - pump speed lower than desired
3 - air in pump
LED indication state description and possible fault reasons
All manuals and user guides at all-guides.com

6. Installation options
The pump station comes with a mixing valve in the left-hand position (see Fig. 1). If this installation
position is convenient, there is no need to make any adjustments. If you remove the actuator during
installation, do not turn the valve control manually and refit the actuator in the same position. When
needed, the mixing valve can be rotated to the right-hand position (see Fig. 2). After the valve is turned
by 180° and the fittings tightened, the actuator lock shall be unscrewed and screwed into the opening
at the other valve side (see Fig. 2), and the position of the valve member and of the actuator changed
(see the paragraph and pictures below).
Fig. 1 Fig. 2
ACTUATOR LOCK
FITTINGS FITTINGS
RIGHT-HAND POSITION
LEFT-HAND POSITION
All manuals and user guides at all-guides.com

Actuator adjustment
Having turned the valve to the right hand position, turn the D-shaft in such a manner that the valve
member is between inlets 1 and 3, turn the red plastic wheel properly (see Fig. 4) and finally fit the
plastic adapter (the arrow on the plastic adapter forms an angle of 45° with inlets 1 and 3, see Fig. 4).
The flat spot on the shaft and the arrow on the plastic adapter shall be on the same side as the
valve member!
Fig. 3
SEŘÍZNUTÁ HŘÍDELKA
LEFT-HAND POSITION
D-SHAFT
VALVE MEMBER
RIGHT-HAND POSITION
D-SHAFT ARROW
Fig. 4
All manuals and user guides at all-guides.com

MANUAL CONTROL SWITCH
CONTROL KNOB
D-SHAFT
VALVE MEMBER
Prior to fitting the actuator on the plastic adapter, switch it to manual control, set the control knob to the
middle of its control range (i.e. to the divide between red and blue on the label) and then fit the actuator
onto the adapter already on the valve. The control knob shall be able to turn freely both to left and right
by 45°. When turned to the right by 45°, the path 1 is closed, and when turned to the left by 45° the path
3 is closed. Having performed the check, turn the knob back to automatic control.
DIVIDE BETWEEN RED AND BLUE
SECTIONS ON THE LABEL
All manuals and user guides at all-guides.com

After the actuator is fitted, the correct position of the round indication label (hot/cold, red/blue) shall be
checked as to the right function and position of the valve; the colours shall correspond to the cold and
hot water connections. In case of a vertical installation in central heating, the red mark on the label shall
be on the right-hand side for left-hand installations (see Fig. 5) and on the left-hand side for right-hand
installations (see Fig. 6).
Fig. 5 Fig. 6
In case of a horizontal installation with a solid fuel boiler, the red mark on the label shall be on the right-
hand side for right-hand installations (boiler to the left from the pump station, see Fig. 7) and on the
left-hand side for left-hand installations (boiler to the right from the pump station, see Fig. 8).
Fig. 7 Fig. 8
©2021We reserve the right to errors, changes and improvements without prior notice.
REGULUS spol. s r.o.
E-mail: [email protected]
Web: www.regulus.eu
v1.1-04/2021
A
A
AB
AB
AB
A
AB
B
A
B
BB
All manuals and user guides at all-guides.com