REMS E-Push User manual

TESTING
INSTRUCTION MANUAL
PART 1:
REMS E-PUSH
REMS E-PUSH 2
PART 2:
REMS Multi-Push S
REMS Multi-Push SL
REMS Multi-Push SLW
PART 3:
REMS Push
REMS Push INOX

2
PART 1
PART 1:
REMS E-PUSH
REMS E-PUSH 2

3
Fig. 1
9
1
8
7
6
3
4
5
2
11
12
10
REMS E-PUSH

4
eng eng
d) Store idle power tools out of the reach of children and do not allow persons
unfamiliar with the power tool or these instructions to operate the power
tool.
Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tools
operation. If damaged, have the power tool repaired by a qualifi ed expert
or by an authorised REMS after-sales service facility before use.
Many
accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with
sharp cutting edges are less likely to bind and are easier to control.
g) Secure the workpiece.
Use clamps or a vice to hold the workpiece. This is safer
than holding it with your hand, and also it frees both hands to operate the equip-
ment.
h) Use the power tool, accessories and tool bits etc., in accordance with these
instructions and in the manner intended for the particular type of power
tool, taking into account the working conditions and the work to be performed.
Use of the power tool for operations different from those intended could result in
a hazardous situation. All unauthorised modifi cations to the power tool are
prohibited for safety reasons.
E) Service
a) Have your power tool serviced by a qualifi ed repair person using only
identical replacement parts.
This will ensure that the safety of the power tool
is maintained.
b) Comply with maintenance instructions and instructions on tool replace-
ments.
c) Regularly check the connecting cable of the electrical device. If the connecting
cable needs to be replaced, this must be done by the manufacturer or his
representative to avoid a safety risk. Check extension cable regularly and
replace it when damaged.
Specifi c Safety Warnings
WARNING
●
Wear your personal protective equipment (e. g., your eye protectors).
●
Before every using of the machine, examine the high-pressure-hose for damages.
●
The electric pressure-testing pump develops a very high pressure. Therefore,
be particularly careful. When working with the electric pressure-testing pump,
keep out all the persons normally not being employed in this working area.
●
When operating, the electric pressure-testing pump must stand in an horizontal
position and be in a dry condition.
●
Do not switch-in the electric pressure-testing pump when the „Press“ pressure-
regulating valve is closed. And do not operate the pressure-testing pump for a
longer period of time as well. Otherwise, the pressure-testing pump will get
overheated.
●
Do not direct any liquid jets onto the electric pressure-testing pump. When cleaning
it, adhere to the same requirement as well.
●
Do not pump any combustible fl uids, acid solutions, or dissolvents.
●
Protect electric pressure-testing pump against frost. If necessary, let run idle for
approx. 1 min so that the remaining water runs out or suck glycol/water mixture.
●
Before starting any servicing work, draw out the mains plug, and make unpres-
surerized the pressure-testing pump. Before dismounting the pressure vessel,
make it unpressurerized. Otherwise, when dismounting, the remaining pressure
can catapult pieces out of the unit.
●
If it is necessary to change the plug or the connecting cable, this should only be
done by the manufacturer or his customer service.
●
Don’t exceed maximum pressure indication of the manometer!
Use for the intended purpose
WARNING
Only use the REMS E-Push for pressure and tightness tests of piping systems,
receptacles and for fi lling solar power systems.
All other uses are not for the intended purpose and are prohibited.
Explanation of symbols
Read the operating instructions
before
use
Power tool complies with protection class I
Power tool complies with protection class II
Environmentally friendly disposal
CE conformity mark
1. Specifi cations
1.1. Article No.
Electric pressure-testing pump 115100
Connecting piece together with both the
manometer (60 bar/6 MPa/870 psi) and stop valve 115110
Manometer with a microindication (16 bar/1,6 MPa/230 psi) 115045
1.2. Application area
Leak testing to sanitary and heating facilities.
Pumping water or hydrous solutions, emulisions
(not for continuous operation)
pH-rating of fl uids 7 – 10
Viscosity of fl uids ≤ 1.5 mPa s
Temperature of fl uids –30°C ... 60°C
Maximum pressure 60 bar (6 MPa/870 psi)
Maximum pumping capacity 7 l/min
Suction hose ½”
High-pressure hose ½”
Manometer (60 bar/6 MPa/870 psi), dampened by a fi lling
with glycerine Grade 1.6
1.3. Electric specifi cations
Voltage 230 V 1~
Frequency 50 Hz
Current consumption 7.5 A
Power 1750 W
Speed of rotation 2800 ¹/min
Protective system IP 25
Duty classifi cation S3 20%
1.4. Dimensions
450×200×300 mm
1.5. Weight
13 kg (29 lb)
1.6. Noise-immission information
Immission value referring to the workplace 83 dB(A)
The indicated weighted effective value of acceleration has been measured
against standard test procedures and can be used by way of comparison with
another device. The indicated weighted effective value of acceleration can also
be used as a preliminary evaluation of the exposure.
CAUTION
The indicated weighted effective value of acceleration can differ during opera-
tion from the indicated value, dependent on the manner in which the device is
used. Dependent upon the actual conditions of use (periodic duty) it may be
necessary to establish safety precautions for the protection of the operator.
2. Initial operation
2.1. Electric connection
WARNING
Care must be taken to the power-line voltage!
Before connecting the
pressure-testing pump, you must check and make sure that the electric voltage
indicated on the nameplate complies with the line / mains voltage supplied by
the power station. Put the (1) switch into the „0“ position. When employing an
extension cable, make sure that the required cross-sectional area (≥ 1,5 mm²)
will be used. If working in an humid environment, then it will be required that
the pressure-testing pump is operated via a 30 mA current-operated earth-
leakage circuit breaker.
2.2. Suction hose
Fasten the (2) suction hose by means of screws at the (3) connecting piece.
Do not kink the suction hose. Pump clean fl uids only. Do not remove the (4)
suction fi lter at the suction hose. Make sure that the pressure-testing pump
does not suck in any air. Otherwise, its function will be affected.
2.3. High-pressure hose
Fasten the (5) high-pressure hose by means of screws at the (6) connecting
piece.
3. Operating the unit
3.1. Leak testing to sanitary and heating facilities
Fill and de-air the sanitary and/or heating facility. Place the electric pressure-testing
pump onto an horizontal and smooth surface. Lay the (2) suction hose together
with the (4) suction fi lter into a container fi lled with approx. 10 l of water. Connect
the (5) high-pressure hose with the sanitary and/or heating facility which has
to be leak tested. Open both the (7) „Test“ stop valve and the (8) „Press“
pressure-regulating valve. In order to switch in the pressure-testing pump,
actuate the (1) switch. When turning the (8) „Press“ pressure-regulating valve,
the desired pressure can be adjusted at the (9) manometer, as described below:
When turning into clockwise direction, the pressure will be increased. However,
when turning into counter-clockwise direction, it will be decreased.
If required, de-air the sanitary and/or heating facility repeatedly. After any
de-airing action, repeat the pressure testing as well. As soon as achieving the
desired pressure, the following actions must be executed:, close the (7) „Test“
stop valve, open the (8) „Press“ pressure-regulating valve, and switch off the
pump.
Provided that both the (10) connecting piece with manometer (Don’t exceed
maximum pressure indication of the manometer!) and the stop valve between
the electrical pressure-testing pump and the sanitary and heating facility under
testing have been mounted, the following possibility will exist: while testing the
pressure, the electric pressure-testing pump can be separated from the sanitary
and heating facility being under leak test. Note: the stop valve is an accessory
part. In this case, after reaching the desired pressure, the following measures
must be taken: close the stop valve at the (10) connecting piece, open the (8)

5
„Press“ pressure-regulating valve, switch off the pump, and detach the high-
pressure hose at the (10) connecting piece as well.
3.2. Pumping fl uids
WARNING
Do not pump any combustible fl uids, acid solutions, or dissolvents!
Note
permitted ratings pH, viscosity and temperature of fl uids (see 1.2).
Lay the (2) suction hose with the (4) suction fi lter into the container with the
fl uid which must be pumped. Lay the (5) high-pressure hose into the container,
or to the facility which has to be fi lled. Close the (8) „Press“ pressure-regulating
valve, and open the (7) „Test“ stop valve. Switch in the pump (1), and pump
the fl uid.
3.3. Finalizing the operation of the unit
After finalizing the operation of the unit, open both the (8) „Press“
pressure-regulating valve and the (7) „Test“ stop valve. Subsequently, rinse the
pump with clean water for a few minutes.
4. Servicing
4.1. Inspecting the unit
WARNING
Before inspecting the unit, draw out the mains plug!
Before every using of
the machine, examine the high-pressure-hose for damages. Keep clean the
(4) suction fi lter!
4.2. Maintaining the unit
WARNING
Before maintaining the unit, draw out the mains plug!
Change the oil after
every 150 operating hours. For this, lay the pressure-testing pump on its side
area, detach the (11) screws at both the housing shells. Then, open and detach
the housing shells. Open the (12) plastic-material plug fi ttings at the bottom
side of the pump. Drain-off the oil. Now, fi ll in approx. 0.15 l of new SAE-30 oil.
When the pump is leaking oil, the complete pressure-testing pump must be
sent for inspection and/or repair to a service station authorized by REMS.
4.3. Repairing the unit
WARNING
Before repairing the unit, draw out the mains plug!
This work may only be
performed by qualifi ed personnel.
5. Instructions for eliminating malfunctions
5.1. Malfunction:
The pressure-testing pump is running. However, it is
not creating any pressure.
Cause:
●
The „Press“ stop valve has not been closed yet.
●
The pressure-testing pump has been sucking air.
●
The fi lter at the suction hose has been plugged.
●
The pressure-testing pump has become defective.
5.2. Malfunction:
The pressure at the manometer is varying irregularly.
Cause:
●
There is air in the system.
5.3. Malfunction:
The motor does not start working. It is humming.
Cause:
●
The pump has been locked.
●
There is an inappropriate voltage supply (is there an appropriate
extension cable?).
5.4. Malfunction:
When operating, the motor suddenly dies.
Cause:
●
The motor protective switch has disconnected it.
●
The pump has got hot, or is blocking.
6. Disposal
The units may not be thrown into the domestic waste at the end of use. They
must be disposed of properly by law.
7. Manufacturer’s Warranty
The warranty period shall be 12 months from delivery of the new product to the
fi rst user. The date of delivery shall be documented by the submission of the
original purchase documents, which must include the date of purchase and the
designation of the product. All functional defects occurring within the warranty
period, which are clearly the consequence of defects in production or materials,
will be remedied free of charge. The remedy of defects shall not extend or
renew the warranty period for the product. Damage attributable to natural wear
and tear, incorrect treatment or misuse, failure to observe the operational
instructions, unsuitable operating materials, excessive demand, use for unau-
thorized purposes, interventions by the customer or a third party or other
reasons, for which REMS is not responsible, shall be excluded from the warranty
Services under the warranty may only be provided by customer service stations
authorized for this purpose by REMS. Complaints will only be accepted if the
product is returned to a customer service station authorized by REMS without
prior interference in an unassembled condition. Replaced products and parts
shall become the property of REMS.
The user shall be responsible for the cost of shipping and returning the product.
The legal rights of the user, in particular the right to make claims against the
seller under the warranty terms, shall not be affected. This manufacturer’s
warranty only applies for new products which are purchased in the European
Union, in Norway or in Switzerland.
This warranty is subject to German law with the exclusion of the United Nations
Convention on Contracts for the International Sales of Goods (CISG).
8. Spare parts lists
For spare parts lists, see
www.rems.de
→ Downloads → Parts lists.
fra
Traduction de la notice d’utilisation originale
Consignes générales de sécurité
AVERTISSEMENT
Lire attentivement toutes les consignes de sécurité et instructions. Le non-
respect des consignes de sécurité et instructions peut entraîner un risque de
décharge électrique, de brûlures et d’autres blessures graves.
Conserver toutes les consignes de sécurité et instructions pour usage ultérieur.
A) Poste de travail
a) Maintenir le poste de travail propre et rangé.
Le désordre et un poste de travail
non éclairé peut être source d’accident.
b) Ne pas travailler avec l’appareil électrique dans un milieu où il existe un
risque d’explosion, notamment en présence de liquides, de gaz ou de
poussières infl ammables.
Les appareils électriques produisent des étincelles,
qui peuvent mettre le feu à la poussière ou aux vapeurs.
c) Tenir les enfants et des tierces personnes à l’écart pendant l’utilisation de
l’appareil électrique.
Il y a un risque de perte de contrôle de la machine en cas
de distraction.
B) Sécurité électrique
a) La fi che mâle de l’appareil électrique doit être appropriée à la prise de
courant. La fi che mâle ne doit en aucun cas être modifée. Ne pas utiliser
d’adaptateur de fi che mâle avec un appareil électrique avec mise à la terre.
Des fi ches mâles non modifi ées et des prises de courant appropriées réduisent
le risque d’une décharge électrique. Si l’appareil est doté d’un conducteur de
protection, ne brancher la fi che mâle que sur une prise de courant avec mise à
la terre. Sur chantier, en plein air ou sur un autre mode d’installation, n’utiliser
l’appareil électrique qu’avec un dispositif de protection à courant de défaut de
30 mA (déclencheur par courant de défaut) sur réseau.
b) Eviter le contact avec des surfaces avec mise à la terre, comme les tubes,
radiateurs, cuisinières et réfrigérateurs.
Il y a un risque élevé de décharge
électrique lorsque le corps est en contact avec la terre.
c) Tenir l’appareil électrique à l’écart de la pluie ou de milieux humides.
La
pénétration d’eau dans un appareil électrique augmente le risque de décharge
électrique.
d) Ne pas utiliser le câble pour des fi ns auxquelles il n’a pas été prévu, notam-
ment pour porter l’appareil, l’accrocher ou pour débrancher l’appareil en
tirant sur la fi che mâle. Tenir le câble éloigné de la chaleur, de l’huile, des
angles vifs et des pièces de l’appareil en mouvement.
Des câbles endom-
magés ou emmêlés augmentent le risque de décharge électrique.
eng eng / fra
Fig. 1
1 Interrupteur
2 Tuyau d’aspiration
3 Manchon pour tuyau d’aspiration
4 Filtre d’aspiration
5 Tuyau à haute pression
6 Manchon pour tuyau à haute
pression
7 Soupape d’arrêt „Test“
8 Régulateur de pression „Press“
9 Manomètre
10 Pièce de raccordement avec
manomètre et soupape d’arrêt
(accessoire)
11 Vis
12 Bouchons plastiques

6
Fig. 1
12
1
9
7
6
2
10
5
11
8
4
3
REMS E-PUSH 2

7
Translation of the Original Instruction Manual
Fig. 1
1 On/Off switch
2 Suction hose
3 Nozzle for suction hose
4 Suction fi lter
5 High-pressure hose
6 Nozzle for high-pressure hose
7 "Test" shutoff valve
8 "Pressure" regulating valve
9 Pressure gauge
10 Suction fi lter with check valve
11 Pressure limit adjusting wheel
12 Connection piece with pressure
gauge and shutoff valve (accessory)
General power tool safety warnings
WARNING
WARNING
Read all safety warnings, instructions, illustrations and specifi cations provided
with this power tool.
Failure to follow all instructions listed below may result in
electric shock, fi re and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power
tool or battery-operated (cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the pres-
ence of fl ammable liquids, gases or dust.
Power tools create sparks which
may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool.
Distrac-
tions can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in any way.
Do not use any adapter plugs with earthed (grounded) power tools.
Unmodi-
fi ed plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces, such as pipes,
radiators, ranges and refrigerators.
There is an increased risk of electric shock
if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions.
Water entering a power
tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplug-
ging the power tool. Keep cord away from heat, oil, sharp edges or moving
parts.
Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for
outdoor use.
Use of a cord suitable for outdoor use reduces the risk of electric
shock.
f) If operating a power tool in a damp location is unavoidable, use a residual
current device (RCD) protected supply.
Use of an RCD reduces the risk of
electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and use common sense when oper-
ating a power tool. Do not use a power tool while you are tired or under
the infl uence of drugs, alcohol or medication.
A moment of inattention while
operating power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection.
Protec-
tive equipment such as a dust mask, non-skid safety shoes, hard hat or hearing
protection used for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off-position before
connecting to power source and/or battery pack, picking up or carrying the
tool.
Carrying power tools with your fi nger on the switch or energising power
tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on.
A
wrench or a key left attached to a rotating part of the power tool may result in
personal injury.
e) Do not overreach. Keep proper footing and balance at all times.
This enables
better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair and
clothing away from moving parts.
Loose clothes, jewellery or long hair can be
caught in moving parts.
g) If devices are provided for the connection of dust extraction and collec-
tion facilities, ensure these are connected and properly used.
Use of dust
collection can reduce dust-related hazards.
h) Do not let familiarity gained from frequent use of tools allow you to become
complacent and ignore tool safety principles.
A careless action can cause
severe injury within a fraction of a second.
4) Power tool use and care
a) Do not force the power tool. Use the correct power tool for your application.
The correct power tool will do the job better and safer at the rate for which it was
designed.
b) Do not use the power tool if the switch does not turn it on and off.
Any power
tool that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or remove the battery pack,
if detachable, from the power tool before making any adjustments, changing
accessories, or storing power tools.
Such preventive safety measures reduce
the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons
unfamiliar with the power tool or these instructions to operate the power
tool.
Power tools are dangerous in the hands of untrained users.
e) Maintain power tools and accessories. Check for misalignment or binding
of moving parts, breakage of parts and any other condition that may affect
the power tool’s operation. If damaged, have the power tool repaired before
use.
Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with
sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with these
instructions, taking into account the working conditions and the work to be
performed.
Use of the power tool for operations different from those intended
could result in a hazardous situation.
h) Keep handles and grasping surfaces dry, clean and free from oil and grease.
Slippery handles and grasping surfaces do not allow for safe handling and control
of the tool in unexpected situations.
5) Service
a) Have your power tool serviced by a qualifi ed repair person using only
identical replacement parts.
This will ensure that the safety of the power tool
is maintained.
Safety instructions for electric pressure testing pump
WARNING
WARNING
●
Only connect the electrical device of protection class I to a socket/extension
lead with a functioning protective contact.
There is a danger of electric shock.
●
The electrical device develops a very high pressure of up to 6 MPa (60 bar,
870 psi).
So be very careful. Keep third parties away from the work area when
working with the electrical device.
●
Do not use the electrical device if it is damaged.
There is a danger of accident.
●
Examine the high-pressure hose for damage very time before using.
Damaged
high-pressure hoses can burst and cause injury.
●
Only use original high-pressure hoses, fi ttings and couplings for the elec-
trical device.
This ensures that the safety of the device is maintained.
●
Apply the electrical device horizontally and dry for operation.
Penetration
of water into the electrical device increases the risk of electric shock.
●
Do not aim liquid jets at the electrical device, not even for cleaning.
Pene-
tration of water into the electrical device increases the risk of electric shock.
●
Do not suck up infl ammable or explosive liquids, for example petrol, oil, alcohol,
solvent, with the electrical device.
The fumes or liquids can ignite or explode.
●
Do not operate the device in rooms where there is a risk of explosion.
The
fumes or liquids can ignite or explode.
●
Protect the electrical device against frost.
The device could be damaged. Let
the electrical device run empty for about 1 minute, if necessary, to drain off
remaining water.
●
Never let the electrical device operated unattended. Switch the electrical
device off at the On/Off switch (1) and pull out the mains plug for longer
work breaks.
Electrical devices can cause hazards which lead to material damage
or injury when left unattended.
●
Do not operate the electrical device for long periods on a closed sanitary
or heating system or with closed "Test" shutoff valve (7).
The electrical device
could be damaged by overheating.
●
The electrical device is not intended/suitable for permanent connection to
the installation. Disconnect all hoses from the installation after completing
the work.
Electrical devices can cause hazards which lead to material damage
or injury when left unattended.
●
Children and persons who, due to their physical, sensory or mental abilities
or lack of experience and knowledge are unable to operate the electrical device
safely may not use this electrical device without supervision or instruction
by a responsible person.
Otherwise there is a risk of operating errors and injuries.
●
Only allow trained persons to use the electrical device.
Apprentices may only
operate the electrical device when they are older than 16, when this is necessary
for their training and under the supervision of a trained operative.
●
Check the power cable of the power tool and extension leads regularly for
damage.
Have these renewed by qualifi ed experts or an authorised REMS
customer service workshop in case of damage.
●
Only use approved and appropriate marked extension leads with a suffi cient
cable cross-section at least with the protection class approved in 1.4.
Electrical data.
Use extension leads up to a length of 10 m with cable cross-
section 1.5 mm², from 10 – 30 m with cable cross-section 2.5 mm².
●
The mains connection must be made by a qualifi ed electrician according
to valid regulations. It is recommended to connect this machine to a power
supply which either has a residual current device (RCD) which cuts off the
power supply as soon as the leakage current to earth exceeds 30 mA for
30 ms or an earth tester.
Explanation of symbols
WARNING
WARNING
Danger with a medium degree of risk which could result in
death or severe injury (irreversible) if not heeded.
CAUTION
CAUTION
Danger with a low degree of risk which could result in minor
injury (reversible) if not heeded.
NOTICE
NOTICE
Material damage, no safety note! No danger of injury.
Read the operating manual before starting
eng eng
7

8
Use eye protection
Use hand protection
Power tool complies with protection class I
Environmental friendly disposal
CE conformity mark
1. Technical data
Use for the intended purpose
WARNING
WARNING
REMS E-Push 2 is designed for pressure and leak testing of pipe systems and
vessels. All other uses are not for the intended purpose and are therefore prohibited.
Attention: Use for the intended purpose also includes observing and following the
respectively valid national safety provisions, rules and regulations for the applica-
tion site.
1.1. Scope of Supply
Electric pressure test pump with pressure gauge. 1.5 m suction hose ½"
connection, suction fi lter, gasket, suction fi lter with check valve. 1.5 m high-
pressure hose with ½" connection, 2 gaskets Operating instructions.
1.2. Article numbers
Electric pressure test pump 115500
Connection piece with pressure gauge 6 MPa/60 bar /870 psi
and shutoff valve 115110
Fine scaled pressure gauge 1.6 MPa/16 bar/230 psi 115045
REMS CleanM 140119
1.3. Applications
Liquids water, aqueous solutions, emulsions
Maximum pressure 6 MPa (60 bar/870 psi)
Pressure limit adjustable from approx. 0.5 MPa (5 bar/73 psi)
in steps of approx. 1 MPa (10 bar/145 psi)
Pressure gauge 6 MPa (60 bar/870 psi), glycerine damped Class 1.6
Maximum performance 6.5 l/min (390 l/h)
Temperature of the liquids 5°C – 60°C
Storage temperature ≥ 5°C
pH value of the liquids 6.5 – 9.5
Viscosity of the liquids ≤ 1.5 mPa s
Self-sucking pump ≤ 500 mm
1.4. Electrical data
230 V~; 50 Hz; 1,300 W; 6 A
110 V~; 50 Hz; 1,300 W; 13 A
Protection class
I
Protection class IP 25
Operating mode continuous operation
1.5. Dimensions
395 × 270 × 295 mm (15.6” × 10.6” × 11.6”)
1.6. Weight
10 kg (22 lb)
1.7. Noise information
Work place-related
emission value L
PA
= 74 dB(A); L
PA = 74 dB(A); LPA
WA
= 74 dB(A); LWA= 74 dB(A); L
= 86 dB(A); K = 3 dB(A)
WA = 86 dB(A); K = 3 dB(A)WA
Evaluation standard for measurement: DIN EN 60335-2-79:2016
Evaluation standard for verifi cation: EN ISO 4871:2009
2. Start-up
NOTICE
NOTICE
REMS E-Push 2 is not intended/suitable for permanent connection to the
installation. Disconnect all hoses from the installation after completing the work.
REMS E-Push 2 may not be operated unattended.
2.1. Electrical connection
WARNING
WARNING
Caution: Mains voltage present!
Before connecting the electric pressure test
pump, check whether the voltage given on the rating plate corresponds to the
mains voltage. Only connect an electric pressure testing pump of protection
class I to a socket/extension lead with a functioning protective contact. On
building sites, in a humid environment, indoors or outdoors or in similar types
of installation, only operated the electric pressure test pump with a fault current
protection switch (FI switch) on the mains which cuts off the energy supply as
soon as the leakage current to earth exceeds 30 mA for 30 ms.
The motor of the REMS E-Push 2 is exempted from the directive (EU) 2019/1781
because the motor is installed in a hand-held, mobile, electric device.
2.2. Setting the pressure limit
CAUTION
CAUTION
Open the "Pressure" regulating valve (8) fully by turning to the left before
switching on the electric pressure test pump. If the pressure is set too high, the
pipe system or vessel to be tested could be damaged.
The "Pressure" regulating valve (8) can be preset with the pressure limit adjus-
ting wheel (11) in 6 pressure steps form approx. 0.5 – 6 MPa (5 – 60 bar/
73 – 870 psi). It is recommended to set the pressure limit adjusting wheel (11)
to pressure step 1 for normal pressure and leak testing of pipe systems. This
avoids undesirable overloading of the pipe system. The higher pressure settings
should only be chosen in special cases in which a higher test pressure is
required. The adjusting wheel should be set back to pressure step 1 after pres-
sure testing with the higher test pressure.
To set the pressure step, open the "Pressure" regulating valve (8) to the stop
(turn to the left), press in the pressure limit adjusting wheel (11) and set to the
desired step.
2.3. Suction hose
Screw the suction hose (2) to the suction hose nozzle (3). Do not kink the
suction hose. Only pump clean liquids.
Do not remove the suction fi lter (4) and
suction fi lter with check valve (10).
Make sure that the pressure test pump does
not suck in air.
NOTICE
NOTICE
Only operate REMS E-Push 2 with the suction fi lter (4) and suction fi lter with
check valve (10) fi tted.
2.4. high-pressure hose
Screw the high-pressure hose (5) with gasket to the high-pressure hose nozzle
(6).
3. Operation
NOTICE
NOTICE
REMS E-Push 2 is not intended/suitable for permanent connection to the
installation. Disconnect all hoses from the installation after completing the work.
REMS E-Push 2 may not be operated unattended.
3.1. Pressure and leak testing of pipe systems (observe EN 806-4 standard
and national regulations)
It is prohibited to connect the electric pressure test pump to the public water
supply. Water may only be sucked from open vessels (buckets).
Fill and vent the pipe system, e.g. sanitary or heating system. Place the electric
pressure test pump on a level surface.
Place the suction hose (2) with suction
fi lter with check valve (10) into a vessel (bucket) fi lled with about 10 litres of
water.
Connect the high-pressure hose (5) to the sanitary or heating system to
be checked for leaks. Open the "Test" shutoff valve (7) and the "Pressure"
regulating valve (8). Switch on the electric pressure test pump at the On/Off
switch (1). There is a pressure of approx. 0.5 MPa (5 bar/73 psi) on the pipe
system. If not, a tapping point is open in the pipe system. If the pressure is to
be increased, turn the "Pressure" regulating valve (8) and set the desired pres-
sure: turn clockwise = pressure increase, turn counterclockwise = pressure
drop. On reaching the desired pressure, close the "Test" shutoff valve (7), switch
off the electric pressure test pump at the On/Off switch (1).
The electric pressure test pump can be disconnected from the pipe system,
e.g. sanitary or heating system, to be checked for leaks during the pressure
test if the connection piece with pressure gauge and shutoff valve (12) (acces-
sory) is installed between the electric pressure test pump and the sanitary or
heating system to be checked for leaks (do not exceed the maximum pressure
display of the fi ne scaled pressure gauge!) In this case, on reaching the desired
pressure, close the shutoff valve on the connection piece (12), open the "Pres-
sure" regulating valve (8), switch off the pump and remove the high-pressure
hose at the connection piece (12).
Attention: Before connecting the high-pressure hose (5), make sure that
the pressure has been relieved completely. Note the pressure on the
pressure gauge (9).
NOTICE
NOTICE
Do not operate the electric pressure test pump for long periods on a closed
system or with a closed "Test" shutoff valve (7). The electric pressure test pump
could be damaged by overheating. Do not operate the electric pressure test
pump without water/liquid.
3.2. Pumping liquids
WARNING
WARNING
Do not pump infl ammable liquids, acids or solvents!
Observe permissible
values pH, viscosity and temperature of the liquids (see 1.3. Work area).
Place the suction hose (2) with suction fi lter (4) and suction fi lter with check
valve (10) in the vessel with liquid that is to be pumped.
Feed the high-pressure
hose (5) into the vessel or system that is to be fi lled. Open the "Pressure"
regulating valve (8) and "Test" shutoff valve (7). Switch on the pump (1) and
pump liquid.
eng eng
8

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3.3. Ending the operation
After ending operation, open the "Pressure" regulating valve (8) and the "Test"
shutoff valve (7) and rinse out the pump with hoses (2) and (5) for a few minutes
with fresh water.
CAUTION
CAUTION
The nozzles for the suction hose (3) and the high-pressure hose (6) can get
very hot in operation. Do not touch them. To remove the hoses (2) and (5), wait
until they have cooled down or use suitable hand protection.
3.4. Storage and transport
Empty the electric pressure test pump and hoses completely to avoid damage.
Store the electric pressure test pump at ≥ 5°C and dry.
4. Maintenance
Notwithstanding the maintenance described below, it is recommended to send
in the electrical device to an authorised REMS contract customer service
workshop for inspection and periodic testing of electrical devices at least once
a year.
In Germany, such periodic testing of electrical devices should be
performed in accordance with DIN VDE 0701-0702 and also prescribed for
mobile electrical equipment according to the accident prevention rules DGUV,
regulation 3 "Electrical Systems and Equipment". In addition, the respective
national safety provisions, rules and regulations valid for the application site
must be considered and observed.
4.1. Maintenance
WARNING
WARNING
Pull out the mains plug before inspection!
Open the "Test" shutoff valve (7) and "Pressure" regulating valve (8) to release
pressure. The residual pressure could otherwise cause injury to the user by
fl ying parts during disassembly. Observe the pressure gauge (9).
Clean the electric pressure testing pump regularly, especially when it has not
been used for long periods of time. Store the electric pressure testing pump
free from frost. To clean the suction fi lter (4) and the suction fi lter with check
valve (10), unscrew the suction hose, pull the suction fi lter (4) out of the hose
with a suitable tool, e.g. fl at pliers, and clean both fi lters under running water.
Replace damaged suction fi lters. Check high-pressure hose and suction hose
for damage every time before using. Do no used damaged hoses.
Clean plastic parts (e.g. housing) only with REMS CleanM machine cleaner (Art.
No. 140119) or a mild soap and a damp cloth. Do not use household cleaners.
These often contain chemicals which can damage the plastic parts. Never use
petrol, turpentine, thinner or similar products for cleaning.
Make sure that liquids can get onto or inside of the electric pressure testing
pump. Never immerse the pressure testing pump in liquids.
4.2. Inspection / Maintenance
WARNING
WARNING
Pull out the mains plug before carrying out maintenance or repair work!
This work may only be performed by qualifi ed personnel.
Open the "Test" shutoff valve (7) and "Pressure" regulating valve (8) to release
pressure. The residual pressure could otherwise cause injury to the user by
fl ying parts during disassembly. Observe the pressure gauge (9).
If the pump loses grease, the complete pressure test pump must be sent to an
authorised REMS Customer Service Workshop for inspection and repair.
eng eng
5. Faults
WARNING
WARNING
To clear faults, switch off the electric pressure test pump at the On/Off switch (1) and pull out the mains plug!
5.1.
Fault:
Pressure test pump running but builds up no pressure.
Cause:
Remedy:
●
"Pressure" regulating valve (8) is open.
●
Set the desired pressure by turning the "Pressure" regulating valve (8) to the
right.
●
Pressure test pump sucks in air.
●
Check whether the suction fi lter with
check valve
(10) is immersed completely
in the water. Seal screw connections.
●
Suction fi lter (4) and/or suction fi lter with
check valve
(10) on the suction
hose are blocked.
●
Clean or replace the suction fi lter (4) and/or suction fi lter with
check valve
(10).
●
Electric pressure test pump defective.
●
Have the electric pressure test pump inspected by an authorised REMS
Customer Service Workshop.
5.2.
Fault:
Pressure on the pressure gauge (9) fl uctuates irregularly.
Cause:
Remedy:
●
Air in the pipe system.
●
Vent the pipe system.
5.3.
Fault:
Motor does not start, hums.
Cause:
Remedy:
●
Electric pressure test pump blocked.
●
"Pressure" regulating valve (8) is set to high or max. pressure, open by turning
to left or have the electric pressure test pump inspected by an authorised
REMS Customer Service Workshop.
●
Unsuitable voltage supply.
●
Have the voltage supply tested.
●
Unsuitable extension lead.
●
Use approved extension lead.
●
Pressure is applied in the pump with closed "Test" shutoff valve (7).
●
Open "Test" shutoff valve (7).
5.4.
Fault:
Motor stops suddenly during operation.
Cause:
Remedy:
●
Motor circuit breaker has tripped.
●
Switch off electric pressure test pump at the On/Off switch (1) and allow to cool
down for approx. 30 minutes.
●
Pump run hot or blocked.
●
Switch off electric pressure test pump at the On/Off switch (1) and allow to cool
down for approx. 30 minutes or have the electric pressure test pump inspected
by an authorised REMS Customer Service Workshop.
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eng eng
6. Disposal
The electric pressure testing pump may not be thrown in the domestic waste
after use. It must be disposed of properly by law.
7. Manufacturer’s Warranty
The warranty period shall be 12 months from delivery of the new product to the
fi rst user. The date of delivery shall be documented by the submission of the
original purchase documents, which must include the date of purchase and the
designation of the product. All functional defects occurring within the warranty
period, which are clearly the consequence of defects in production or materials,
will be remedied free of charge. The remedy of defects shall not extend or
renew the warranty period for the product. Damage attributable to natural wear
and tear, incorrect treatment or misuse, failure to observe the operational
instructions, unsuitable operating materials, excessive demand, use for unau-
thorized purposes, interventions by the customer or a third party or other
reasons, for which REMS is not responsible, shall be excluded from the warranty
Services under the warranty may only be provided by customer service stations
authorized for this purpose by REMS.
Complaints will only be accepted if the
product is returned to a customer service station authorized by REMS without
prior interference and in a fully assembled condition. Replaced products and
parts shall become the property of REMS.
The user shall be responsible for the cost of shipping and returning the product.
A list of the REMS-authorized customer service stations is available on the
Internet under www.rems.de. For countries which are not listed, the product
must be sent to the SERVICE-CENTER, Neue Rommelshauser Strasse 4,
71332 Waiblingen, Deutschland. The legal rights of the user, in particular the
right to make claims against the seller in case of defects as well as claims due
to wilful violation of obligations and claims under the product liability law are
not restricted by this warranty.
This warranty is subject to German law with the exclusion of the confl ict of laws
rules of German International Private Law as well as with the exclusion of the
United Nations Convention on Contracts for the International Sales of Goods
(CISG). Warrantor of this world-wide valid manufacturer’s warranty is REMS
GmbH & Co KG, Stuttgarter Str. 83, 71332 Waiblingen, Deutschland.
8. Spare parts lists
For spare parts lists, see www.rems.de
→ Downloads → Parts lists.
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