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Renishaw UCC T5 User manual

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UCC T5 PH20 CMM controller installation guide
Documentation part number: H-1000-7573-04-B
UCC T5 PH20 CMM controller installation guide
www.renishaw.com
Issued 01 2018
1
General information
©20132018Renishawplc.Allrightsreserved.
This document may not be copied or reproduced in whole or in part, or transferred to any other media or language, by any means, without
the prior written permission of Renishaw.
The publication of material within this document does not imply freedom from the patent rights of Renishaw plc.
Disclaimer
RENISHAW HAS MADE CONSIDERABLE EFFORTS TO ENSURE THE CONTENT OF THIS DOCUMENT IS CORRECT AT THE
DATE OF PUBLICATION BUT MAKES NO WARRANTIES OR REPRESENTATIONS REGARDING THE CONTENT. RENISHAW
EXCLUDES LIABILITY, HOWSOEVER ARISING, FOR ANY INACCURACIES IN THIS DOCUMENT.
Trademarks
RENISHAW® and the probe emblem used in the RENISHAW logo are registered trademarks of Renishaw plc in the UK and other
countries.
apply innovation is a trademark of Renishaw plc.
All brand names and product names used in this document are trade names, service marks, trademarks, or registered trademarks of their
respective owners.
Windows XP, Windows 2000, Vista, Windows 7 and Windows 10 are registered trade names of the Microsoft Corporation.
All trademarks and trade names are acknowledged.
WEEE
The use of this symbol on Renishaw products and/or accompanying documentation indicates that the product should not be mixed with the
general household waste upon disposal. It is the responsibility of the end user to dispose of this product at a designated collection point for
waste electrical and electronic equipment (WEEE) to enable reuse or recycling. Correct disposal of this product will help save valuable
resources and prevent potential negative effects on the environment. For more information, please contact your local waste disposal
service or Renishaw distributor.
Warranty
Renishaw plc warrants its equipment for a limited period (as set out in our Standard Terms and Conditions of Sale) provided that it is
installed exactly as defined in associated Renishaw documentation.
Prior consent must be obtained from Renishaw if non-Renishaw equipment (e.g. interfaces and/or cabling) is to be used or substituted.
Failure to comply with this will invalidate the Renishaw warranty.
Claims under warranty must be made from authorised service centres only, which may be advised by the supplier or distributor.
UCC T5 PH20 CMM controller installation guide
www.renishaw.com
Issued 01 2018
2
Care of equipment
Renishaw probes and associated systems are precision tools used for obtaining precise measurements and must therefore be treated
with care.
Changes to Renishaw products
Renishaw reserves the right to improve, change or modify its hardware or software without incurring any obligations to make changes to
Renishaw equipment previously sold.
Packaging
To aid end user recycling and disposal the materials used in the different components of the packaging are stated here:
Packaging component Material 94/62/EC code 94/62/EC number
Outer box Cardboard - 70% recycled content PAP 20
Packing foam Polypropylene PP 5
Packing foam Cross-linked polyethylene LDPE 4
Plastic bags Low density polyethylene bag LDPE 4
UCC T5 PH20 CMM controller installation guide
www.renishaw.com
Issued 01 2018
3
EU declaration of conformity
Contact Renishaw plc or visit www.renishaw.com/productcompliance for the full EU declaration.
UCC T5 PH20 CMM controller installation guide
www.renishaw.com
Issued 01 2018
4
FCC (USA only)
Information to user (47CFR section 15.105)
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to
cause harmful interference, in which case you will be required to correct the interference at your own expense.
Information to user (47CFR section 15.21)
The user is cautioned that any changes or modifications not expressly approved by Renishaw plc or authorised representative could void
the user's authority to operate the equipment.
Equipment label (47CFR section 15.19)
This device complies with part 15 of the FCC rules. Operation is subject to the following two conditions:
1. This device may not cause harmful interference
2. This device must accept any interference received, including interference that may cause undesired operation.
UCC T5 PH20 CMM controller installation guide
www.renishaw.com
Issued 01 2018
5
Safety
If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
There are no user serviceable parts inside the equipment.
The UCC T5 controller is only warranted and approved for use with the provided PSU - Cincon TRG70A240-02E02
PSU electrical ratings
Supply voltage 100 V to 240 Vac +10%,-10%
Frequency range 50 Hz to 60 Hz
Output current 3 A
Output voltage 24 V
Transient voltages Installation category II
The UCC T5 is isolated from ac power by disconnection of the IEC mains connector from the supplied PSU. If any additional means of
isolation is required, it must be specified and fitted by the machine manufacturer or installer of the product. The isolator / disconnection
device must be sited within easy reach of the operator and comply with any applicable national wiring regulations for the country of
installation.
The UCC T5 is provided with an equipotential bonding point which must be used to connect it to the rest of the installations ground
structures.
WARNING: Switching off or isolating the UCC T5 may NOT prevent unexpected machine movement. The user is advised to isolate
the machine from the electricity supply, compressed air or other energy sources in accordance with the machine manufacturer's
instructions before entering the danger zone or performing any maintenance operations.
WARNING: The system can accelerate quickly during operation. It is recommended that eye protection is worn if the user enters the
working volume of the CMM.
UCC T5 PH20 CMM controller installation guide
www.renishaw.com
Issued 01 2018
6
Enviromental conditions
Indoor use IP30* (BS EN60529:1992)
Altitude Up to 2000 m
Operating temperature +5°Cto+50°C
Storage temperature 25°Cto+70°C
Relative humidity 80%maximum(noncondensing)fortemperaturesupto+31°C
Lineardecreaseto50%at+50°C
Transient voltages Installation category II
Pollution degree 2
* NOTE: It may be necessary to house UCC T5 in a suitable enclosure according to the installation's environmental conditions to
obtain a higher IP rating.
UCC T5 PH20 CMM controller installation guide
www.renishaw.com
Issued 01 2018
7
References and associated documents
It is recommended that the following documentation is referenced when installing the UCC T5:
Renishaw documents
Title Document number
Installation guide: PH20 H-1000-5209
Installation guide: SPA3 H-1000-7566
Installation and user's guide: MCU H-1000-5182
UCCassist-2 help Found within UCCassist-2
External documents
National and international standards including the following may be applicable to the finished machine or installation:-
EN (IEC) 60204-1:2006 (Safety of machinery - Electrical equipment of machines - Part 1: General requirements).
UCC T5 PH20 CMM controller installation guide
www.renishaw.com
Issued 01 2018
8
Introduction
The UCC T5 is the latest addition to the Renishaw CMM controller product range. It replaces the UCC2 and 5-axis card in PH20
applications.
Key Description
1Machine motors
2Machine scales and readheads
3Probe head - PH20 connects to UCC T5 via the orange machine cabling
4UCCassist-2 commissioning software and application software
5UCC T5 and power amplifier SPA3 - these connect to the machine cabling
6MCU joystick - MCUlite-2, MCU5 or MCU W - connects to SPA3
7PC - connects to UCC T5 via an Ethernet cable
UCC T5 PH20 CMM controller installation guide
www.renishaw.com
Issued 01 2018
9
The UCC T5 comprises of a controller in a 19 inch rack-mountable enclosure. It is coupled to the CMM host computer by an Ethernet link
and to the CMM via external cable interface connectors.
The UCC T5 controller has the capability to:
control three axes of a CMM (accepting digital readhead signals and generating three axes drive motor control signals)
accept input signals from emergency stop, air pressure, crash detector, digital SPA, amplifier faults and all axis inner and outer travel
limit switches
accept two uncommitted general purpose input signals and generate one uncommitted general purpose output signal
interface PH20
directly support the Renishaw SPA3 servo power amplifier
directly support the Renishaw TEC (16 channels) and RS232 (Mitutoyo) TEC systems
provide a +24 V supply for use by the CMM switches
The UCC T5 supports the MCUlite-2, MCU5 and MCU W joysticks through the SPA3.
This guide gives information on physical installation, system connections and communications, as well as assistance in fault finding during
the installation of the UCC T5.
WARNING: UCC T5 is not compatible with PH9, PHS, PH10 and REVO systems. No attempt should be made to connect these
system components to the UCC T5 as this will result in damage to the product or attached equipment.
Please use this guide in conjunction with the PH20 user's guide in order to fully understand the system's features, capabilities and
operation.
The UCC T5 must be used in conjunction with a Renishaw SPA3. Setup and commissioning should be completed through Renishaw's
UCCassist-2 software.
The UCC T5 has replaced the UCC2-2 and 5-axis daughtercard. It also replaces the TEC card and provides support for 16 channels of
temperature compensation.
The UCC T5 uses an external power supply and manages full control of the PH20 head, CMM and probe signals and communicates with
the CMM's computer.
UCC T5 PH20 CMM controller installation guide
www.renishaw.com
Issued 01 2018
10