Renishaw UCC T5 User manual

UCC T5 PH20 CMM controller installation guide
Documentation part number: H-1000-7573-04-B
UCC T5 PH20 CMM controller installation guide
www.renishaw.com
Issued 01 2018
1

General information
©20132018Renishawplc.Allrightsreserved.
This document may not be copied or reproduced in whole or in part, or transferred to any other media or language, by any means, without
the prior written permission of Renishaw.
The publication of material within this document does not imply freedom from the patent rights of Renishaw plc.
Disclaimer
RENISHAW HAS MADE CONSIDERABLE EFFORTS TO ENSURE THE CONTENT OF THIS DOCUMENT IS CORRECT AT THE
DATE OF PUBLICATION BUT MAKES NO WARRANTIES OR REPRESENTATIONS REGARDING THE CONTENT. RENISHAW
EXCLUDES LIABILITY, HOWSOEVER ARISING, FOR ANY INACCURACIES IN THIS DOCUMENT.
Trademarks
RENISHAW® and the probe emblem used in the RENISHAW logo are registered trademarks of Renishaw plc in the UK and other
countries.
apply innovation is a trademark of Renishaw plc.
All brand names and product names used in this document are trade names, service marks, trademarks, or registered trademarks of their
respective owners.
Windows XP, Windows 2000, Vista, Windows 7 and Windows 10 are registered trade names of the Microsoft Corporation.
All trademarks and trade names are acknowledged.
WEEE
The use of this symbol on Renishaw products and/or accompanying documentation indicates that the product should not be mixed with the
general household waste upon disposal. It is the responsibility of the end user to dispose of this product at a designated collection point for
waste electrical and electronic equipment (WEEE) to enable reuse or recycling. Correct disposal of this product will help save valuable
resources and prevent potential negative effects on the environment. For more information, please contact your local waste disposal
service or Renishaw distributor.
Warranty
Renishaw plc warrants its equipment for a limited period (as set out in our Standard Terms and Conditions of Sale) provided that it is
installed exactly as defined in associated Renishaw documentation.
Prior consent must be obtained from Renishaw if non-Renishaw equipment (e.g. interfaces and/or cabling) is to be used or substituted.
Failure to comply with this will invalidate the Renishaw warranty.
Claims under warranty must be made from authorised service centres only, which may be advised by the supplier or distributor.
UCC T5 PH20 CMM controller installation guide
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Care of equipment
Renishaw probes and associated systems are precision tools used for obtaining precise measurements and must therefore be treated
with care.
Changes to Renishaw products
Renishaw reserves the right to improve, change or modify its hardware or software without incurring any obligations to make changes to
Renishaw equipment previously sold.
Packaging
To aid end user recycling and disposal the materials used in the different components of the packaging are stated here:
Packaging component Material 94/62/EC code 94/62/EC number
Outer box Cardboard - 70% recycled content PAP 20
Packing foam Polypropylene PP 5
Packing foam Cross-linked polyethylene LDPE 4
Plastic bags Low density polyethylene bag LDPE 4
UCC T5 PH20 CMM controller installation guide
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EU declaration of conformity
Contact Renishaw plc or visit www.renishaw.com/productcompliance for the full EU declaration.
UCC T5 PH20 CMM controller installation guide
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FCC (USA only)
Information to user (47CFR section 15.105)
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to
cause harmful interference, in which case you will be required to correct the interference at your own expense.
Information to user (47CFR section 15.21)
The user is cautioned that any changes or modifications not expressly approved by Renishaw plc or authorised representative could void
the user's authority to operate the equipment.
Equipment label (47CFR section 15.19)
This device complies with part 15 of the FCC rules. Operation is subject to the following two conditions:
1. This device may not cause harmful interference
2. This device must accept any interference received, including interference that may cause undesired operation.
UCC T5 PH20 CMM controller installation guide
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Issued 01 2018
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Safety
If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
There are no user serviceable parts inside the equipment.
The UCC T5 controller is only warranted and approved for use with the provided PSU - Cincon TRG70A240-02E02
PSU electrical ratings
Supply voltage 100 V to 240 Vac +10%,-10%
Frequency range 50 Hz to 60 Hz
Output current 3 A
Output voltage 24 V
Transient voltages Installation category II
The UCC T5 is isolated from ac power by disconnection of the IEC mains connector from the supplied PSU. If any additional means of
isolation is required, it must be specified and fitted by the machine manufacturer or installer of the product. The isolator / disconnection
device must be sited within easy reach of the operator and comply with any applicable national wiring regulations for the country of
installation.
The UCC T5 is provided with an equipotential bonding point which must be used to connect it to the rest of the installations ground
structures.
WARNING: Switching off or isolating the UCC T5 may NOT prevent unexpected machine movement. The user is advised to isolate
the machine from the electricity supply, compressed air or other energy sources in accordance with the machine manufacturer's
instructions before entering the danger zone or performing any maintenance operations.
WARNING: The system can accelerate quickly during operation. It is recommended that eye protection is worn if the user enters the
working volume of the CMM.
UCC T5 PH20 CMM controller installation guide
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Enviromental conditions
Indoor use IP30* (BS EN60529:1992)
Altitude Up to 2000 m
Operating temperature +5°Cto+50°C
Storage temperature 25°Cto+70°C
Relative humidity 80%maximum(noncondensing)fortemperaturesupto+31°C
Lineardecreaseto50%at+50°C
Transient voltages Installation category II
Pollution degree 2
* NOTE: It may be necessary to house UCC T5 in a suitable enclosure according to the installation's environmental conditions to
obtain a higher IP rating.
UCC T5 PH20 CMM controller installation guide
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References and associated documents
It is recommended that the following documentation is referenced when installing the UCC T5:
Renishaw documents
Title Document number
Installation guide: PH20 H-1000-5209
Installation guide: SPA3 H-1000-7566
Installation and user's guide: MCU H-1000-5182
UCCassist-2 help Found within UCCassist-2
External documents
National and international standards including the following may be applicable to the finished machine or installation:-
EN (IEC) 60204-1:2006 (Safety of machinery - Electrical equipment of machines - Part 1: General requirements).
UCC T5 PH20 CMM controller installation guide
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Issued 01 2018
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Introduction
The UCC T5 is the latest addition to the Renishaw CMM controller product range. It replaces the UCC2 and 5-axis card in PH20
applications.
Key Description
1Machine motors
2Machine scales and readheads
3Probe head - PH20 connects to UCC T5 via the orange machine cabling
4UCCassist-2 commissioning software and application software
5UCC T5 and power amplifier SPA3 - these connect to the machine cabling
6MCU joystick - MCUlite-2, MCU5 or MCU W - connects to SPA3
7PC - connects to UCC T5 via an Ethernet cable
UCC T5 PH20 CMM controller installation guide
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The UCC T5 comprises of a controller in a 19 inch rack-mountable enclosure. It is coupled to the CMM host computer by an Ethernet link
and to the CMM via external cable interface connectors.
The UCC T5 controller has the capability to:
control three axes of a CMM (accepting digital readhead signals and generating three axes drive motor control signals)
accept input signals from emergency stop, air pressure, crash detector, digital SPA, amplifier faults and all axis inner and outer travel
limit switches
accept two uncommitted general purpose input signals and generate one uncommitted general purpose output signal
interface PH20
directly support the Renishaw SPA3 servo power amplifier
directly support the Renishaw TEC (16 channels) and RS232 (Mitutoyo) TEC systems
provide a +24 V supply for use by the CMM switches
The UCC T5 supports the MCUlite-2, MCU5 and MCU W joysticks through the SPA3.
This guide gives information on physical installation, system connections and communications, as well as assistance in fault finding during
the installation of the UCC T5.
WARNING: UCC T5 is not compatible with PH9, PHS, PH10 and REVO systems. No attempt should be made to connect these
system components to the UCC T5 as this will result in damage to the product or attached equipment.
Please use this guide in conjunction with the PH20 user's guide in order to fully understand the system's features, capabilities and
operation.
The UCC T5 must be used in conjunction with a Renishaw SPA3. Setup and commissioning should be completed through Renishaw's
UCCassist-2 software.
The UCC T5 has replaced the UCC2-2 and 5-axis daughtercard. It also replaces the TEC card and provides support for 16 channels of
temperature compensation.
The UCC T5 uses an external power supply and manages full control of the PH20 head, CMM and probe signals and communicates with
the CMM's computer.
UCC T5 PH20 CMM controller installation guide
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Front panel
UCC T5
Rear panel layout
Key Description Key Description
137 way D-type plug for temperature compensation 7Reserved
2Ethernet communications connector to CMM computer 8Reserved
3Reset button 915 way D-type socket for PH20 connection
4Reserved - (USB type B socket) 10 Equipment bond point
5RJ45 connector to SPA3 11 DC power jack
6RJ45 connector to second SPA3 (not implemented at this time)
UCC T5 PH20 CMM controller installation guide
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Installation
Dimensions
Width: 440 mm (17.3 in) Depth: 180 mm (7.1 in) Height: 44 mm (1.7 in) Weight: 2.1 kg (4 lb 10 oz)
UCC T5 can either be free standing or used in a 19 inch rack system.
CAUTION: Ensure the controller is disconnected from the mains supply during installation.
Stand-alone installation
The UCC T5 unit draws air from the right hand side when viewed from the front and expels air out of the left hand side. A minimum
clearance gap of 10 mm is necessary between the sides of the unit and any potential obstruction.
UCC T5 PH20 CMM controller installation guide
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Mounting in a 19 inch rack (optional)
Therackmountingkit(partnumberA10180189)containstwobracketsandfourM5×6mmscrews.Assemblethebracketstothe
UCC T5 as shown below:
Cable lengths
UCC T5 to SPA3 connection
The units are linked via a CAT 5 or STP/ FTP cable. 300 mm cables are supplied with the UCC T5 kits. It is not recommended to use a
cable over 400 mm.
Ethernet cable link to PC
This is a standard ethernet CAT 5 cross-over cable and a 5 m cable is supplied as part of the UCC T5 kit. Lengths up to a maximum of
20 metres can be used.
UCC T5 PH20 CMM controller installation guide
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Issued 01 2018
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General wiring standards
To achieve reliable operation of the UCC T5 and the CMM's host computer, the following points should be observed:
All signal cables MUST be screened and all cable screens must be connected electrically to the metal shells of the cable connectors
It is recommended that cable screens should only be connected to the protective earth (via the connector shell) of the UCC T5 and
SPA3
To avoid earth loops, cable screens should not be directly attached to the CMM's protective earth
The protective grounding must be continuous between the controller and all other equipment in the installation
All cable connectors should be secured to the UCC T5 and SPA3 by the connector jack screws
NOTE: The UCC T5 and SPA3 electronic zero volt rails are connected to their respective ground planes at star points within the
UCC T5, the SPA3 and also to the protective ground of the ac supply.
UCC T5 PH20 CMM controller installation guide
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Reset button
The rear panel reset button has two different functions. The function depends on the operational state of the controller.
1. Pressing and releasing the reset button within fifteen seconds of switching on the unit will force the controller into IP configuration state.
2. Pressing and releasing the reset button after fifteen seconds of switching on the unit will cause the unit to restart.
To enter IP configuration state when the unit is already running the control software, press and release the reset button twice.
UCC T5 PH20 CMM controller installation guide
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Issued 01 2018
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System connection
Earth bonding scheme
UCC T5 PH20 CMM controller installation guide
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PH20 interconnection diagram
Key Description Key Description
1PH20 orange head cable 4MCU connection
2CAT 5 300 mm cable (supplied) 5CAT 5 ethernet cable (5 m cross-over cable supplied)
316 / 0.2 mm earth connection 6Power supply (supplied)
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UCC T5 PH20 CMM controller installation guide
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Cable connections
The cable connection to the head uses a standard 15-way high-density D connector. The cable should be connected and terminated as
detailed below. It is mandatory that the Renishaw universal machine cable is used.
Various lengths of cable are available and include pre-crimped options for ease of installation.
The following image shows the pin numbers for each connector end view of the Renishaw universal machine cable.
15-way HDD socket pin number (quill) Function Core colour 15-way D plug pin number (controller)
11 Comms D+ Green 1
20 V Black 2
1Comms U+ Orange 3
70 V White 4
13 Motor B0 Blue 5
3+20 V Red 6
4Motor A2 Grey 7
10 Motor A0 Pink 8
90 V Inner screen * 9
12 Comms D- Green / black 10
6Comms U- Orange / black 11
8+20 V Clear 12
14 Motor B1 Violet 13
15 Motor B2 Yellow 14
5Motor A1 Brown 15
Shell Outer screen Shell
* NOTE: In pre-crimped cables this will be yellow / green.
Ensure that the inner screen is not shorted to the outer screen at either end of the cable. A short can be prevented by using a small
piece of heatshrink or other suitable method.
UCC T5 PH20 CMM controller installation guide
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Preparation of Renishaw universal machine cable for quill mounted systems
Preparation of Renishaw universal machine cable for shank mounted systems
UCC T5 PH20 CMM controller installation guide
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