Resodyn Manual Vacuum Control Module User manual

Resodyn Acoustic Mixers 130 N. Main Street Butte, MT 59701 406-497-5333 www.resodynmixers.com
Manual Vacuum
Control Module
Installation and
Users’ Manual
For use with LabRAM I,
LabRAM II, PharmaRAM II,

Resodyn Acoustic Mixers 2 rev 111519
Notes & Information
Date of Purchase
Date of Installation
Pilot Testing
Production Start
Maintenance Record

Resodyn Acoustic Mixers 3 rev 111519
Table of Contents
1Introduction .................................................................................................................... 4
2Definitions ...................................................................................................................... 5
3Safety............................................................................................................................. 6
3.1 General Safety Considerations .................................................................................... 6
3.2 Warnings and Cautions................................................................................................ 6
3.4 Component Replacement ............................................................................................ 7
3.5 Customer Responsibility .............................................................................................. 7
3.6 Handling/Lifting ............................................................................................................ 7
3.7 Mounting...................................................................................................................... 8
3.8 Guards and Safety Devices ......................................................................................... 8
3.9 Technical Support for Mixer Operation:........................................................................ 8
4System Overview ........................................................................................................... 9
4.1 Enclosure..................................................................................................................... 9
4.2 Human Machine Interface (HMI) Control Panel............................................................ 9
4.3 Vacuum Lines and Filters............................................................................................. 9
5System Specifications ...................................................................................................10
5.1 Voltage Requirements ................................................................................................10
5.2 Power Consumption....................................................................................................10
6Installation and Support.................................................................................................11
Unpacking, Lifting, and Placing the Automatic Vacuum System ............................................11
6.1 Connecting Vacuum System to LabRAM I and LabRAM II..........................................11
6.2 Electrical Connections ................................................................................................12
6.3 Filter Cartridge Replacement ......................................................................................13
7Quick Start ....................................................................................................................14
7.1 Setup ..........................................................................................................................14
7.2 Power-Up....................................................................................................................14
8HMI (Human Machine Interface) – Overview .................................................................15
9Care and Maintenance ..................................................................................................16
9.1 Maintenance ...............................................................................................................16
9.2 Cleaning Procedures ..................................................................................................16
9.3 Repairs and Replacement Parts .................................................................................16
9.3.1 Major Repairs...................................................................................................16
9.3.2 Recommended Spare Parts .............................................................................17
9.3.3 Fuse Replacement ...........................................................................................17
9.3.4 Technical Support: ...........................................................................................17
10 Troubleshooting and Service .........................................................................................18

Manual Vacuum Control Module Operations Manual
Introduction
Resodyn Acoustic Mixers 4 rev 111519
1 Introduction
The Resodyn Acoustic Mixer’s Manual Vacuum Control Module (Manual Vacuum System) is a
standalone vacuum and control system that can be connected to various RAM platforms to
control and monitor the vacuum inside the mixing vessel. The vacuum system is supplied with
0.25” (6.35 mm) OD vacuum lines and two 10µm filters.
Key Features:
•Consistent and repeatable vacuum
•In-line vacuum filters keep pump clean, reducing maintenance
•Manual vacuum control to allow recipe development
The Manual Vacuum System provides the following processing advantages for RAM:
•Virtually eliminates mixing air entrainment
•Easy to install and operate
•Oil-less vacuum pump results in clean operation and very low maintenance

Manual Vacuum Control Module Operations Manual
Definitions
Resodyn Acoustic Mixers 5 rev 111519
2 Definitions
Acceleration: A change in velocity with respect to time that is expressed in “g” and used as
a unit of input in RAM technology (e.g., 35 gof acceleration was used for 3
minutes to complete the mix). Different mixing media process at different
accelerations, based on the material and the expected results.
Headspace: The volume of compressible air, gas, or void space that is not occupied,
above the mixing media in the vessel.
inHg: Units of vacuum used on older Manual Vacuum Machines (inches of
mercury) pulled below the ambient pressure. (29.92 inHg is 1 atm). This
measure can become variable from one altitude to another.
Millibar (mbar) One of the units of measure and input used when drawing pressure with the
Resodyn Vacuum System. This method is based on an absolute scale and
displays the same measure regardless of altitude. (This option is selected at
purchase.).
Mixing Media: Defined as the material inside a LabRAM I or LabRAM II mixing vessel on
which vacuum can be drawn to improve mixing results.
Mixing Power: The amount of power being delivered by the LabRAM system to perform
mixing and can be affected by the use of vacuum.
Mixing Regime: This term identifies certain modes of mixing. The mixing regime defines the
bulk flow pattern of the mix during mixing. A regime changes when the bulk
patterns change. Mixing regimes are affected when applying vacuum during
processing.
RAM: ResonantAcoustic®Mixing or ResonantAcoustic®Mixer.
Resonance: The frequency (nominally 60 Hz) at which the LabRAM I and LabRAM II
mechanical system operates in the most efficient and powerful manner.
torr: One of the units of measure and input used when drawing pressure with the
Resodyn Vacuum System. This method is based on an absolute scale and
displays the same measure regardless of altitude. (This option is selected at
purchase.)
Vacuum: Internal vessel pressure that is less than atmospheric pressure.

Manual Vacuum Control Module Operations Manual
Safety
Resodyn Acoustic Mixers 6 rev 111519
3 Safety
Every effort has been made to assure that the Manual Vacuum System is easy to use, reliable,
and safe. This section outlines the general safety considerations and defines caution and
warning symbols used throughout this manual.
3.1 General Safety Considerations
For safe operation, the Manual Vacuum System should be operated only within the limits
outlined in the system specifications. The following classification defines acceptable use for the
Manual Vacuum System.
•Indoor use only.
•Main supply voltage fluctuations are not to exceed ±10% of the nominal supply
voltage.
•This equipment is suitable for continuous operation.
3.2 Warnings and Cautions
Throughout the manual, the following symbols are used to identify warnings and cautions:
The caution symbol indicates a potential hazardous situation which could result in
minor injury or damage to the product.
The high voltage symbol indicates the possibility of electrical shock.
This symbol means turn off the electrical supply before removing any cover with
the symbol attached. Failure to do so may cause exposure to electrical shock
hazard.
Access to electrical components should only be carried out by a licensed
electrician or qualified electrical engineer.
NEVER attempt to modify any electrical components or circuits as this may affect
the safe operation of the machine.
Electrostatic Discharge (ESD) sensitive components.

Manual Vacuum Control Module Operations Manual
Safety
Resodyn Acoustic Mixers 7 rev 111519
3.4 Component Replacement
The system is designed with components that are specifically rated for use with the Manual
Vacuum System machine. Only replace worn or damaged components with direct factory
replacement parts or parts approved by Resodyn Acoustic Mixers. Incorrect component
replacement can impair the safety of the equipment and risk injury to personnel.
3.5 Customer Responsibility
•Ensure that all operators have received the correct training to operate the vacuum
module and mixer.
•Ensure that all operators have read and understood this manual.
•Ensure that a qualified electrician carries out any electrical maintenance.
•Allow only Resodyn Acoustic Mixers trained repair personal to repair a Manual
Vacuum System or return to Resodyn after receiving a Return Authorization Number
from a Resodyn sales representative.
3.6 Handling/Lifting
Upon receipt of the Manual Vacuum System, do not unpack or remove any of the packaging
materials until positioned as close to the installation location as possible. When in position,
carefully follow the instructions in the section below.
To prevent additional charges, retain all packaging for one year should machine movement or
unexpected warranty service be necessary. Original packaging will be required for service
shipment during the warranty period and is highly recommended for any shipment performed
during the entire life of the product.
•DO NOT use lifting accessories around or attached to parts that may be damaged or
fail during lifting.
•DO NOT use lifting accessories around sharp edges that may damage the item and
cause the machine to fall.
•DO exercise caution when lifting and moving the equipment to avoid striking other
objects.
The Manual Vacuum System mixer weighs 32 lbs. The Manual Vacuum System was packaged
in a cardboard box with padding around the unit. The Manual Vacuum System is light enough to
be carried by a single individual but can be carried by multiple people if required.
Do not replace components with non-factory components. Non-factory replacement
parts may not meet the Manual Vacuum System machine requirements, which will
compromise the safety of the operating personnel and may cause damage to the
equipment.

Manual Vacuum Control Module Operations Manual
Safety
Resodyn Acoustic Mixers 8 rev 111519
3.7 Mounting
The Manual Vacuum System should be installed on a stable, rigid surface capable of supporting
the weight of the module. The Manual Vacuum System should be mounted on top of a table by
the (4) four support feet shown below.
3.8 Guards and Safety Devices
Ensure all safety devices (limit switches, etc.) are functioning correctly, and regularly check their
operation.
3.9 Technical Support for Mixer Operation:
The Manual Vacuum System should only be operated when it is in good working condition. If
the system shows any signs of visible damage or fails to operate as outlined in this manual, the
system should not be operated.
For operational errors and troubleshooting, refer to the Troubleshooting Section at the end of
this document.
If necessary, contact your Resodyn Acoustic Mixers customer service representative for
questions or the contacts provided below for additional technical support.
Technical Support for Mixer Operation:
Phone: [phone]
Fax: [phone]
e-mail: serv[email protected]
Resodyn Acoustic Mixers
130 North Main, Suite 630
Butte, Montana 59701
Mounting Foot Locations

Manual Vacuum Control Module Operations Manual
System Specifications
Resodyn Acoustic Mixers 9 rev 111519
4 System Overview
The Manual Vacuum System is specifically
designed and manufactured for pulling and
controlling vacuum in the mixing container
being processed with a compatible RAM
platform. The Manual Vacuum System
external features include the Enclosure,
Human Machine Interface (HMI) Control
Panel, Filters, Fuses, and Power Entry
Module. This vacuum unit is designed for
use with LabRAM I, LabRAM II and
PharmaRAM II devices.
4.1 Enclosure
The enclosure surrounds the internal vacuum components and protects the user from any
electrical shock, while also reducing the sound emitted by the Manual Vacuum System. The
vacuum lines are fed from the back of the enclosure (inlet ports) to the filters. This allows the
vacuum lines to be kept away from the working area.
4.2 Human Machine Interface (HMI) Control Panel
The HMI Control Panel is the primary user interface on the Manual Vacuum System. The HMI is
located on the front of the Manual Vacuum System. From this panel, the user can turn the pump
on/off, open/close the bleed vent, and adjust the partial vacuum pressure.
4.3 Vacuum Lines and Filters
The Manual Vacuum System is equiped with 0.25” (6.35 mm) vacuum line. The system has 10
μm inline filters for the vacuum and vacuum sensor lines. The vacuum line pulls a vacuum in the
mixing vessel, while the sensor line transmits a signal to a vacuum monitoring sensor in the
mixing vessel. This provides a method to monitor the true vacuum in the mixing vessel.
Enclosure
HMI Control
Panel
Filters
12”
14”
19”
Manual Vacuum
Control Module
(Manual Vacuum
)
Front View
Rear View
Vacuum and
Sensor and
Line Inlet
Ports
Serial Number Label
Fuse
Label
Power Entry
Module
Fuses
Power Label

Manual Vacuum Control Module Operations Manual
System Specifications
Resodyn Acoustic Mixers 10 rev 111519
5 System Specifications
The Manual Vacuum System is equipped with the following external connectors:
•Power connection
•Fuses
•Filters with 0.25” OD Vacuum Tube Connectors
See Section 4, Page 9 for detailed illustrations.
The Manual Vacuum System overall system specifications are provided in Table 5-1.
Table 5-1 Manual Vacuum Control Module System Specifications
Dimensions
(Width x Depth x Height)
14” x 19” x 12” (36cm x 49cm x 31cm)
Weight
32lbs (15kg)
Vacuum
Down to 10 torr (13.3 mbar)
Electrical @50/60 Hz, CE Certified
100-120VAC / 200-240VAC
Fuses @ 50/60 Hz
3A @ 100-120VAC / 2A @ 200-240VAC
Standard Filtration Size
0.0004” (10µm)
5.1 Voltage Requirements
The Manual Vacuum System is designed to utilize single phase 100-120 VAC or 200-240 VAC
50Hz/60Hz supply voltages for use worldwide. The systems are configured with the specified
fuses 3A for 100-120 VAC or 2A for 200-240 VAC 50Hz/60Hz supplied by the factory.
5.2 Power Consumption
The Manual Vacuum System consumes less than 150 Watts during normal operation.