ReSound ALERA User manual

Technical Manual
RS SYDNEY RIE Platform
ReSound A/S
Global Technical Operations
http://gto.gnresound.com
Lautrupbjerg 7
DK-2750 Ballerup
Denmark

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Table of Contents
Form-Factor-Matrix & Product Information.............................................................................................. 3-4
Colour overview - HSG parts ........................................................................................................................ 5-6
Part list ................................................................................................................................................................. 7
Part list - test equipment................................................................................................................................... 8
Part list - Service/engine modules - ALERA ................................................................................................... 9
Part list - Service/engine modules - VERSO.................................................................................................10
Part list - HSG parts - VERSO....................................................................................................................11-12
Part list - HSG parts - ALERA ..........................................................................................................................13
Part list - Replacement pack - ALERA............................................................................................................14
Part list - Rec tubes & domes....................................................................................................................15-17
Part list - Custom insert option......................................................................................................................18
Power dome tool ..............................................................................................................................................19
Disassemble procedure...................................................................................................................................20
Transfer of ID plate to new module/frame..................................................................................................21
Replace engine module (size 10A)................................................................................................................22
Replace ASM frame (size 312) .......................................................................................................................23
Replace mic filter..............................................................................................................................................24
Replace receiver tube ......................................................................................................................................25
Test equipment.................................................................................................................................................26
HI testing............................................................................................................................................................27
Wireless test .....................................................................................................................................................28

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Form-Factor-Matrix & Product Information - VERSO Models C4.5
Platform (C4.5) Product Name Model Data Sheet
Doc No
SYDNEY
(Batt 10A zinc air - non WL)
VERSO 9 VO960-DR
400136000VERSO 7 VO760-DR
VERSO 5 VO560-DR
SYDNEY
TINNITUS (Batt 10A zinc air - non WL)
VERSO 9 VOT960-DR 400200000
VERSO 7 VOT760-DR
SYDNEY
(Batt 312 zinc air - WL)
VERSO 9 VO961-DRW
400136000VERSO 7 VO761-DRW
VERSO 5 VO561-DRW
SYDNEY
TINNITUS (Batt 312 zinc air - WL)
VERSO 9 VOT961-DRW 400200000
VERSO 7 VOT761-DRW
Please also see doc 0226100 TM UNITE PLUS for information about wireless accessories
VOx60-DR VOx61-DRW

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Form-Factor-Matrix & Product Information - ALERA Models C4.1
Platform (C4.1) Product Name Model Data Sheet
Doc No
SYDNEY
(Batt 10A zinc air - non WL)
ALERA 9 AL960-DR
17377900ALERA 7 AL760-DR
ALERA 5 AL560-DR
SYDNEY
TINNITUS (Batt 10A zinc air - non WL) ALERA 9 ALT960-DR 17734800
SYDNEY
(Batt 312 zinc air - WL)
ALERA 9 AL961-DRW
17377900
ALERA 7 AL761-DRW
ALERA 5 AL561-DRW
ALERA 4 AL461-DRW
SYDNEY
TINNITUS (Batt 312 zinc air - WL) ALERA 9 ALT961-DRW 17734800
Please also see doc 0226100 TM UNITE PLUS for information about wireless accessories
ALx60-DR ALx61-DRW

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HI COLOUR
HOUSING PARTS - COLOUR
FRAME BAT DOOR MIC BAR HSG L/R
LIGHT BLONDE (LBL) LBL LBL LBL LBL
MEDIUM BLONDE (MBL) MBL MBL MBL MBL
DARK BROWN (DBR) DBR DBR DBR DBR
MONZA RED (MON RED) BLK BLK BLK MON RED
ANTHRACITE (ANT) ANT ANT ANT ANT
METAL (MET) BLK BLK BLK MET
PEARL WHITE (PRL WHT) WHT WHT WHT PRL WHT
OCEAN BLUE (OCN BLU) BLK BLK BLK OCN BLU
STERLING GREY (ST GRY) GRY GRY GRY GRY
BLACK GLOSS (BLK GLOSS) BLK BLK BLK BLK GLS
Colour Overview for Housing Parts - VERSO
MBL DBR BLK GLOSSST GRYLBL MON RED ANT MET PRL WHT OCN BLU

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HI COLOUR
HOUSING PARTS - COLOUR
FRAME BAT DOOR MIC BAR HSG L/R
LIGHT BLONDE/MEDIUM BLONDE (MBL/LBL) MBL LBL LBL LBL
MEDIUM BLONDE (MBL) MBL MBL MBL MBL
DARK BROWN/BLACK (DBR/BLK) BLK DBR DBR DBR
BLACK (BLK) BLK BLK BLK BLK
ANTHRACITE/BLACK (ANT/BLK) BLK ANT2 ANT2 ANT2
STERLING GREY (ST GRY) GREY3 GREY3 GREY3 GREY3
MBL/LBL MBL DBR/BLK BLK ANT/BLK ST GRY
Colour Overview for Housing Parts - ALERA

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Part List
Description Part No
INSERTION TOOL,S10A (incl mic filter) 17327300
INSERTION TOOL,S312 (incl mic filter) 17327900
PIN, Ø0.6 X 4.0 (bat door size10A) 16885400
PIN Ø0,60 X 4,50 (bat door size 312) 17010500
MULTI-TOOL (to separate HSG parts) 17327600
KIT, COLOUR MARKERS, SIZE10A 17294500
KIT, COLOUR MARKERS, SIZE312 17331900
Multi tool
(screwdriver/pin)
Insertion tool with mic filters in-
cluded - 5 tools in a blister pack
Colour marker kit
Note:
A new mic filter is introduced (stock of “old” filter can be used
up - p/n 16659100 FILTER, MIC). No change of function us-
ing the new filter. Smaller dierencies visually. This new filter
is not available as a separate part. Instead the INSERTION
TOOL must be ordered

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Description Part No
FLEX ADAPTOR CS53 GNR 17041100
FRAME (for HI test) 16902800
PROGRAMMING CABLE,RED (CS63) 15206700
PROGRAMMING CABLE,BLU (CS63) 15206701
STRIP CS63 FLEXSTRIP (10PK) 50931703
STRIP,FLEX,CS63,PRG 19181700
TUBE,REC,REWORKED (for HI test) 17460000
COUPL MIC,TSYS,TM-12,MEASSURED 18220700
BATTERY PILL 10A 17449200
BATTERY PILL 312+ 17449300
TEST JIG,SYDNEY 10A&312 (no rec tube) for HI test 17443000
TEST JIG,SYDNEY 10A&312,W/TUBE for HI test 17700300
COUPLER INSERT,DSA (brass) 16169300
NOAHLINK WL CPD-1 (for WL test) 20310800
FLEX ADAPTOR CS53
to be used together with a CS44 prog cable. An alternative
solution to CS63 prog cable and flexstrip
Part List - Test Equipment
See also pics and p/n’s of test parts in the last pages
PROGRAMMING CABLE - CS63

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Part List - Prog Service/Engine Modules - VERSO (C4.5)
The colour indicated on size 312 is for the frame
Service / Engine Modules are not serviceable
at local site. Instead defective ones must be re-
turned to Global Repair Site
Serv Modules (312) Part No
VO961-DRW,LBL 18617201
VO961-DRW,MBL 18617202
VO961-DRW,DBR 18617204
VO961-DRW,BLK 18617208
VO961-DRW,ANT2 18617209
VO961-DRW,WHT 18617214
VO961-DRW,GREY3 18617220
VO761-DRW,LBL 18617301
VO761-DRW,MBL 18617302
VO761-DRW,DBR 18617304
VO761-DRW,BLK 18617308
VO761-DRW,ANT2 18617309
VO761-DRW,WHT 18617314
VO761-DRW,GREY3 18617320
Serv Modules (312) Part No
VO561-DRW,LBL 18819001
VO561-DRW,MBL 18819002
VO561-DRW,DBR 18819004
VO561-DRW,BLK 18819008
VO561-DRW,ANT2 18819009
VO561-DRW,WHT 18819019
VO561-DRW,GREY3 18819020
Serv Modules (312)
TINNITUS Part No
VOT961-DRW,LBL 18617401
VOT961-DRW,MBL 18617402
VOT961-DRW,DBR 18617404
VOT961-DRW,BLK 18617408
VOT961-DRW,ANT2 18617409
VOT961-DRW,WHT 18617414
VOT961-DRW,GREY3 18617420
Serv Modules (312)
TINNITUS Part No
VOT761-DRW,LBL 18617501
VOT761-DRW,MBL 18617502
VOT761-DRW,DBR 18617504
VOT761-DRW,BLK 18617508
VOT761-DRW,ANT2 18617509
VOT761-DRW,WHT 18617514
VOT761-DRW,GREY3 18617520
Engine module 10A
VOx60-DR
(to be mounted into frame 10A)
Engine Module (10A) Part No
VO960-DR 18616800
VO760-DR 18616900
VO560-DR 18818900
Engine Module (10A)
TINNITUS Part No
VOT960-DR 18617000
VOT760-DR 18617100
Service module 312
VOx61-DRW

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Part List - Prog Service/Engine Modules - ALERA (C4.1)
Service Module/ASM FRAME, PROG (312)
ALERA Part No
AL961-DRW,MBL 17419200
AL961-DRW,BLK 17419300
AL961-DRW,GREY3 17419400
AL761-DRW,MBL 17419500
AL761-DRW,BLK 17419600
AL761-DRW,GREY3 17419700
AL561-DRW,MBL 17419800
AL561-DRW,BLK 17419900
AL561-DRW,GREY3 17420000
AL461-DRW,MBL 18089100
AL461-DRW,BLK 18089200
AL461-DRW,GREY3 18089300
ALT961-DRW,MBL 17808400
ALT961-DRW,BLK 17808500
ALT961-DRW,GREY3 17808600
Service module 312
ALx61-DRW
ENGINE MODULE, PROG (10A)
ALERA Part No
AL960-DR 17418900
AL760-DR 17419000
AL560-DR 17419100
ALT960-DR 17808100
Engine module 10A
ALx60-DR
(to be mounted into frame 10A)
Old spring
New spring
The colour indicated on size 312 is for the frame
Service/Engine Modules are not serviceable at local site. Instead
defective ones must be returned to Global Repair Site

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COLOUR VOx60-DR (Size 10A)
FRAME HSG L * HSG R * BAT DOOR MIC BAR
LBL 18085401 18092101 18092301 18085901 18085501
MBL 18085402 18092132 18092332 18085902 18085502
DBR 18085404 18092134 18092334 18085904 18085504
MON RED N/A 18092106 18092306 N/A N/A
BLK 18085408 N/A N/A 18085908 18085508
ANT2 18085409 18092109 18092309 18085909 18085509
MET N/A 18092110 18092310 N/A N/A
PRL WHT N/A 18092114 18092314 N/A N/A
OCN BLU N/A 18092118 18092318 N/A N/A
WHT 18085419 N/A N/A 18085919 18085519
GREY3 18085420 18092130 18092330 18085920 18085520
BLK GLOSS N/A 18092125 18092325 N/A N/A
All HSG parts are nano coated. Please also see “Colour Overview” page for colour of each HSG part
Part List - HSG Parts - VERSO Size 10A
* Printed “ReSound”

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COLOUR VOx61-DRW (Size 312)
HSG L * HSG R * BAT DOOR MIC BAR w/PB
LBL 18089401 18089501 18653001 17777301
MBL 18089432 18089532 18653002 17777302
DBR 18089434 18089534 18653004 17777304
MON RED 18089406 18089506 N/A N/A
BLK N/A N/A 18653008 17777328
ANT2 18089409 18089509 18653009 17777309
MET 18089410 18089510 N/A N/A
PRL WHT 18089414 18089514 N/A N/A
OCN BLU 18089418 18089518 N/A N/A
WHT N/A N/A 18653019 17777319
GREY3 18089430 18089530 18653020 17777320
BLK GLOSS 18089425 18089525 N/A N/A
Part List - HSG Parts - VERSO Size 312
All HSG parts are nano coated. Please also see “Colour Overview” page for colour of each HSG part
* Printed “ReSound”

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COLOUR
ALx60-DR (Size 10A) ALx61-DRW (Size 312)
HSG L * HSG R * BAT DOOR MIC BAR HSG L * HSG R * BAT DOOR MIC BAR
w/PB
LBL 18092101 18092301 18092001 18085501 18089401 18089501 18090001 17777301
MBL 18092102 18092302 18092002 18085502 18089402 18089502 18090002 17777302
DBR 18092104 18092304 18092004 18085504 18089404 18089504 18090004 17777304
BLK 18092108 18092308 18092008 18085508 18089408 18089508 18090008 17777328
ANT2 18092109 18092309 18092009 18085509 18089409 18089509 18090009 17777309
GREY3 18092120 18092320 18092020 18085520 18089420 18089520 18090020 17777320
Separate HSG parts are oered in these colours. If other colours are prefered a replacement pack-
must be ordered. Note that all HSG parts are nano coated. Please also see “Colour Overview” page
for colour of each HSG part
Part List - HSG Parts - ALERA
COLOUR ALx60-DR (Size 10A)
FRAME
MBL 18085402
BLK 18085408
GREY3 18085420
* Printed “ReSound” * Printed “ReSound”

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REPLACEMENT PACK - Nano coated
COLOUR AL60 (10A) AL61 (312)
LBL 17354401 17354501
MBL 17354402 17354502
DBR/BLK* 17354403 17354503
DBR 17354404 17354504
CREAM 17354405 17354505
CREAM/BLK* 17354406 17354506
BLK 17354408 17354508
ANT 17354409 17354509
ANT/BLK* 17354410 17354510
STERLING GREY/BLK* 17354411 17354511
STERLING GREY 17354412 17354512
* Bat door/mic bar are black. HSG L/R are first mentioned colour
Part List - Replacement Pack - ALERA
AL61 REPL PK
AL60 REPL PK
Please also refer to doc 0198410 WI,REPL KIT,RS SYDNEY
A grey frame is enclosed each replacement kit
AL60 & AL61 as a support to avoid damages to
HSG parts. This frame must not be used as a
spare part

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Part List - Rec Tubes
Rec Tube Blister Pack
Size NP HP S (small) * HP2 **
0L 18581300 18582300 18520300 18521500
0R 18581400 18582400 18520400 18521600
1L 18581500 18582500 18520500 18521700
1R 18581600 18582600 18520600 18521800
2L 18581700 18582700 18520700 18521900
2R 18581800 18582800 18520800 18522000
3L 18581900 18582900 18520900 18522100
3R 18582000 18583000 18521000 18522200
4L 18582100 18583100 18521100 18522300
4R 18582200 18583200 18521200 18522400
Rec Tube blister pack
containing one rec tube
**Smaller rec w/ thin tube tip. Performance close to current NP (o 2-3 dB in the high freq)
** HP rec w/ thin tube tip. Performance may be o 1-2 dB at high freq on models older than
***Verso. For Verso models the HP2 rec is to be used

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Part List - Domes for NP & HP Receiver
DOMES USED WITH NP REC
Description Bag
(10 pcs)
DOME,REC,SZ5,SM 18501200
DOME,REC,SZ7,MDM 18501300
DOME,REC,SZ10,LGE 18501400
DOME,REC,EXT,SZ5,SM * 18501500
DOME,REC,EXT,SZ7,MDM * 18501600
DOME,REC,EXT,SZ10,LG * 18501700
DOME,REC,TULIP,STD 18501800
Dome EXT
Power Domes
Sizes S,M,L
Dome
STD Tulip
Domes
Sizes S,M,L
* EXT: Extended length (longer tube)
Slide the dome down over the rec until the red
(R) / blue (L) mark on rec is completely covered
DOMES USED WITH HP REC
Description Bag
(10 pcs)
DOME,REC,PWR,SM 18501900
DOME,REC,PWR,MDM 18502000
DOME,REC,PWR,LGE 18502100
Dome EXT
Sizes S,M,L
Normal Power dome compatible
High Power dome compatible
RH R R
R
H

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Part List - Thin Tube Domes for S & HP2 Receiver
DOMES USED WITH S REC
Description Bag
(10 pcs)
DOME,THNTUB/REC,SZ5,SM 18500800
DOME,THNTUB/REC,SZ7,MDM 18500900
DOME,THNTUB/REC,SZ10,LGE 18501000
DOME,THNTB/REC,TULIP,STD 18501100
DOME,THNTUB/REC,PWR,SM 18265100
DOME,THNTUB/REC,PWR,MDM 18265200
DOME,THNTUB/REC,PWR,LGE 18265300
Power Domes
Sizes S,M,L
Dome
STD Tulip
Domes
Sizes S,M,L
DOMES USED WITH HP2 REC
Description Bag
(10 pcs)
DOME,THNTB/REC,TULIP,STD 18501100
DOME,THNTUB/REC,PWR,SM 18265100
DOME,THNTUB/REC,PWR,MDM 18265200
DOME,THNTUB/REC,PWR,LGE 18265300
T T T
Receiver & thin tube dome compatible
T

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Note:
For Custom Insert Option instead of Domes, follow Custom Insert
*Process Doc 0160240 posted in the GTO website
Description Part No
RECEIVER TUBE REBENDING KIT 16475900
SPORTLOCKS, BAG 10 PCS (for HP/NP/HP2 recs) 539-052-000-00
SPORT LOCK,S-REC,BAG,10 (for S recs only) 18964000
FLTR,HF3,RED/BLU,1WHEEL,16PCS 18595900
ADAPTER,HP EARMOLD,RED 18252900
ADAPTER,HP EARMOLD,BLUE 18252910
CUSTOM INSERT TIP, NP 15988700
INSERT, RIE HP CUSTOM TIP 15989000
HP RECEIVER CUSTOM INSERT TOOL 15989100
GASKET, RIE HP CUSTOM TIP 15990000
WAX REMOVER (can be used as rec removal tool for
custom tip earmould) 1186801
POWER DOME TOOL KIT (tool & guide) 15990600
MEASUREMENT TOOL 15200800
Power dome tool
(for power domes, see next page)
Tool HP rec custom insert
Part List - Accessories
Meassurement Tool
One side for L & the other side for R
Custom insert tips
NP
HF3 Filter
(8xred & 8xblue)
Gasket RIE HP
(placed into cust insert tips)
Earmould adapt for HP2 & S recs
- rec tubes with thin tube tip
(red/right side is shown)
HP
HP earmould adapt
glued into custom earmould

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Power dome tool
As the HP rec is pushed
into the power dome,
carefull pull out the
power dome tool
Place the longer length of the rectangular cavity of the power dome over
the power dome tool.
Ensure that the power dome is installed on the power dome tool by check-
ing it and it is flushed even with the tool as shown (3rd pic)
Squeeze and hold bottom of the power
dome tool to open the power dome rect-
angular cavity.
Insert the HP rec, with the longer length of
the rec parallel to the longer length of the
rectangular cavity of the power dome
Prepare a HF3
tool with HF3
Insert HF3 tool with HF3 all the way in the power dome until it passes
through the rectangular cavity of the power dome
Power Dome Tool

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Multi tool
Screwdriver/pin
Disassemble/Replace HSG Parts
Use the screwdriver end of the
tool to separate mic bar. Pull
slightly backward. Lift upwards
a bit and slide mic bar as shown
to loosen it from frame
Open batt door to get easy ac-
cess to HSG parts L/R
Gently separate the HSG parts L/R from the
module/frame
Use the pin end of the multi tool to push out the batt pin and
lift it out by using tweezer
ALERA/VERSO 60
(size 10A)
ALERA/VERSO 61
(size 312)