Rexel S16 Building instructions

PAPER SHREDDER S16
PAPER SHREDDER
S16
ILLUSTRATED
PARTS LIST
AND
SERVICE INSTRUCTIONS
ISSUE 2 08/08/2002

PAPER SHREDDER
INDEX
S16
CONTENTS
HEADING SECTION
PREFACE AND INDEX INDEX
ILLUSTRATED PARTS LIST 1
INSTALLATION 2
SERVICE INSTRUCTIONS 2
MODEL SPECIFICATION 3
FACTORY POTENTIOMETER SETTINGS 3
WIRING DIAGRAMS 4
ISSUE 4 MARCH 97 PAGE 1

PAPER SHREDDER
INDEX
S16
PREFACE
SERVICE PREPARATION
This manual provides the instructions for the replacement of all the components that may become worn or damaged
during normal usage of the machine.
“Illustrated Parts Lists” - For each machine give full details of the replacement part numbers with
supporting diagrams to show the location of the components.
“Service Instructions” - For each machine give the recommended servicing procedure with
supporting pictorial diagrams for added clarity
WARNING
1. Check the machine RATING PLATE DETAILS are compatible with the electrical mains supply.
2. Disconnect the electrical mains supply before removing any covers.
3. The machine MUST have a sound Electrical Earth Connection.
NOTE: THE ELECTRIC MOTOR IS PROTECTED BY AN AUTOMATIC THERMAL OVERLOAD CUT-OUT
ISSUE 2 MARCH 97 PAGE 2

PAPER SHREDDER INDEX
S16
ILLUSTRATED PARTS LIST
SECTION INDEX PAGE No ISSUE NO
1 FRAME AND COVER PANELS ASSEMBLY 1 & 2 2
1 CASING ASSEMBLY 3 & 4 2
1 CUTTING HEAD 5 & 6 2
1 BIN ASSEMBLY 7 & 8 2
1 ELECTRICS 9 - 12 2
ISSUE 2 MARCH 97 PAGE 3

PAPER SHREDDER INDEX
S16
SERVICE INSTRUCTIONS
SECTION SERVICE ROUTINE PAGE No
2 INSTALLATION AND SAFETY 1
2 LUBRICATION OF CUTTING HEAD 2
2 FEED CHUTE REMOVAL AND REPLACEMENT 3
2 REMOVAL OF CASING 4
2 CUTTING HEAD ADJUSTMENT 5
2 REPLACING DRIVE BELT 6
2 REPLACING CUTTING HEAD 7
2 REPLACING GEARBOX 8
2 CUTTERS AND STRIPPER REPLACEMENT 9
2 MOTOR REPLACEMENT 10
2 SWITCH PANEL REPLACEMENT 11
2 ELECTRONIC ADJUSTMENTS (REED SWITCHES) 12 - 13
2 ELECTRONIC ADJUSTMENTS (SENSING COIL) 14 - 15
2 PCB REPLACEMEMT (REED SWITCHES) 16 - 17
2 PCB REPLACEMENT (SENSING COIL) 16 - 17
2 CONTACTOR REPLACEMENT 18
2 HINGED GATE SAFETY REPLACEMENT 19
2 BIN FULL SWITCH REPLACEMENT 20
3 FACTORY POTENTIOMETER SETTINGS 1
3 SPECIFICATION 2
4 WIRING DIAGRAMS 1 - 5
ISSUE 2 MARCH 97 PAGE 4

PAPER SHREDDER S16 SECTION 1
ILLUSTRATED PARTS LIST
FRAME & COVER PANELS ASSEMBLY
NO PART
NO
DESCRIPTION QTY COMMENTS
1 25384 REAR COVER PANEL 1
2 D25400 LH FRONT COVER PANEL ASSY 1
3 25065 FRAME ASSEMBLY 1
4 TRU67 GRIP RING 1
5 SCM43 M3 X 20 POZI PAN SCREW 2
6 NM8 M5 NUT 4
7 25238 SAFETY SWITCH BRACKET 1
8 SHK3 M5 SHAKEPROOF WASHER 8
9 SHK1 M3 SHAKEPROOF WASHER 4
10 NM7 M3 NUT 2
11 SL23-12 DOOR CATCH MAGNET 1
12 25418 LINKAGE ASSEMBLY 1
13 25244 LINKAGE BRACKET 1
14 SCM40 M5 X 12 POZI HEAD SCREW 4
15 D25398 RH FRONT COVER PANEL ASSY 1
16 SL18-281 HANDLE 1
17 SL18-184 LOCKING CASTOR 2
SL18-297 NON-LOCKING CASTOR 2
18 PLN5 M8 PLAIN WASHER 16
19 SHK5 M8 SHAKEPROOF WASHER 16
20 SCM38 M8 x 16 HEX HEAD SCREW 16
21 25402 DOOR ASSEMBLY 1
22 25419 HINGE 1
23 RTS37 POP RIVET 20
24 SCM15 M6 x 12 SCREW HEX HEAD 11
25 M6 PLAIN WASHER 11
26 M6 SHAKEPROOF WASHER 11
ISSUE 2 JUNE 96 PAGE 1

PAPER SHREDDER S16 SECTION 1
ILLUSTRATED PARTS LIST
FRAME & COVER PANELS ASSEMBLY
ISSUE 2 JUNE 96 PAGE 2

PAPER SHREDDER S16 SECTION 1
ILLUSTRATED PARTS LIST
CASING ASSEMBLY
NO PART
NO
DESCRIPTION QTY COMMENTS
25467 TOP COVER ASSY COMPLETE 1
1 25397 SIDE PANEL UPPER CASE LH 1
2 25396 REAR PANEL UPPER CASE 1
3 NM8 M5 HEXAGON NUT 2
4 SHK3 M5 SHAKEPROOF WASHER 2
5 PLN3 M5 PLAIN WASHER 2
6 39019 LOCATING PEG 2
7 14312 CAUTION CLOTHING DECAL 1
8 45659 PLASTIC CAP 2
9 SCM122 M5 x 20 SOCKET CAP SCREW 2
10 A25434 FEED CHUTE 1
11 25394 FACIA PANEL 1
12 25080 SIDE PANEL UPPER CASE RH 1
13 SCM81 M4 x 12 COUNTERSUNK RAISED
HEAD SCREW
4
14 D000104 REXEL LOGO DECAL 1
15 D000238 FACIA DECAL 1
16 25072 SIDE PANEL CASE LH 1
17 D000157 INSTRUCTION DECAL 1
18 X1468 RATING PLATE 1
19 RTS19 POP RIVET 2
20 25073 SIDE PANEL CASE RH 1
21 PLN4 M6 PLAIN WASHER 4
22 SHK4 M6 SHAKEPROOF WASHER 8
23 SCM13 M6 x 40 HEXAGON HEAD SCREW 4
24 25143 FRONT PANEL CASE S/W ASSY 1
25 SCM31 M6 x 30 HEXAGON HEAD SCREW 4
26 25094 FEED SHELF 1
27 25075 REAR PANEL 1
28 NM5 M6 HEXAGONAL NUT 4
ISSUE 2 JUNE 96 PAGE 3

PAPER SHREDDER S16 SECTION 1
ILLUSTRATED PARTS LIST
CASING ASSEMBLY
ISSUE 2 JUNE 96 PAGE 4

PAPER SHREDDER S16 SECTION 1
ILLUSTRATED PARTS LIST
CUTTING HEAD
NO PART
NO
DESCRIPTION QTY COMMENTS
25453 CUTTING HEAD COMPLETE 1
1 D25435 INFEED EXTENSION 1 2
2 D25440 PAPER GUIDE 2 UP TO S/N 661559
3
D25454
BR22
PAPER GUIDE
BEARING C/W SNAP RING
2
2
FROM S/N 661559
4 BR15 BEARING 2
5 D25443 STRIPPER BAR 2
6 D25445 CUTTER DRIVE SHAFT 1
7 D25446 CUTTER DRIVEN SHAFT 1
8 D25437 CUTTER 268
9 KEY31 KEY 8 x 7 x 18 (ROUND ONE END) 2
10 D25444 COLLAR 2
11 TAB5 TAB WASHER 40 2
12 NM29 NUT NOTCHED M40 x 1.5 2
13 D25436 MOTOR DUST COVER 1
14 45625 TIE ROD 4
15 45535 SUPPORT BUSH 2
16 D25427 BIN FULL FLAP 1
17 D25448 DEFLECTOR PLATE 1
18 A25429 SIDE PLATE LH ASSEMBLY 1
19 D25439 STRIPPER LOCATION PLATE LH 1
20 D25438 STRIPPER LOCATION PLATE RH 1
21 NM22 NUT NYLOC M8 2
22 D25442 GEARBOX COVER 1
23 26010 33 TOOTH GEAR 1
24 TRU84 GEAR CASING CIRCLIP 1
25 A25428 SIDE PLATE RH ASSEMBLY 1
26 PLN5/L WASHER PLAIN 6
27 SHK5 SHAKEPROOF WASHER 16
28 SCM32 M8 x 20 HEX HEAD SCREW 8
29 SCM38 M8 x 16 HEX HEAD SCREW 10
30 45541 DE-JAM KICK PLATE 1
31 45539 SPACER 2
32 SL22-82 BELT 1
33 45667 GEARBOX COMPLETE 1
34 D25441 REAR HEAD SUPPORT PANEL 1
35 TRU70 CIRCLIPS 3
36 45820 STRIPPERS 268
37 45585 COLLARS 2
ISSUE 2 JUNE 96 PAGE 5

PAPER SHREDDER S16 SECTION 1
ILLUSTRATED PARTS LIST
CUTTING HEAD
ISSUE 2 JUNE 96 PAGE 6

PAPER SHREDDER S16 SECTION 1
ILLUSTRATED PARTS LIST
BIN ASSEMBLY
NO PART
NO
DESCRIPTION QTY COMMENTS
1 25387 FIBRE BIN 1
2 D-NUT36 M8 DOME NUT 4
3 SHK5 M8 SHAKEPROOF WASHER 4
4 PLN27 WASHER LARGE 8
5 25452 BASE REINFORCEMENT 1
6 254113 BASE STIFFENER 2
7 SL18-242 CASTOR STEM INSERT (M8 x 15) 4
8 SL18-40 CASTOR 4
ISSUE 2 JUNE 96 PAGE 7

PAPER SHREDDER S16 SECTION 1
ILLUSTRATED PARTS LIST
BIN ASSEMBLY
ISSUE 2 JUNE 96 PAGE 8

PAPER SHREDDER S16 SECTION 1
ILLUSTRATED PARTS LIST
ELECTRICS
NO PART
NO
DESCRIPTION QTY COMMENTS
25455 SWITCH/CONTROL UNIT
COMPLETE
1
1 NM7 NUT M3 2
2 SKH1 SHAKEPROOF WASHER 6
3 SL8-107 MICROSWITCH 1
4 SCM78 SCREW M3 x 16mm POZI PAN 4
5 SL6-33 CAPACITOR 90-112uF 1
6 NM5 NUT M6 2
7 SHK4 SHAKEPROOF WASHER 2
8 PLN4 PLAIN WASHER 2
9 SCM87 SCREW M6 x 16mm 2
10 SL6-22 CAPACITOR 16uF 1
11 PEG6 PIN 30 x 5mm 1
12 SL26-10 MOTOR FAN 1
13 SL20-255 MOTOR 600W 220-240V 1 C/W CAPACITORS (2) UP TO S/N 690498
SL20-265 MOTOR 600W 220-240V 50Hz 1 FROM S/N 690498
14 SHK6 SHAKEPROOF WASHER M8 4
15 SCM38 SCREW M8 x 16mm HEX HEAD 4
16 KEY 1 KEY 5 x 5 x 40mm 1
17 SCM27 SOCKET SET SCREW M5 x 10mm 1
18 45621 MOTOR PULLEY 1
19 SL9-11 6-WAY TERMINAL BLOCK 1
20 SCM43 SCREW M3 x 20mm POZI PAN 2
21 NM13 NUT M3 PILLAR TYPE 4
22 SL5-67 CONTACTOR 2 UP TO S/N 690498
SL5-80 CONTACTOR 115V 2 FROM S/N 690498
23 NM8 M5 NUT 8
24 SHK3 SHAKEPROOF WASHER M5 9
25 PLN3 PLAIN WASHER M5 8
26 23516 INSULATION - SAFETY SWITCH 1
27 SL8-72 SAFETY SWITCH 1
28 SCM6 M4 x 30mm POZI PAN SCREW 2
29 SCR559B 2BA x 1” BRASS SCREW 1
30 X1466 INSULATION 2
31 SL9-19 16A TERMINAL BLOCK 1
32 SL5-69 MECHANICAL INTERLOCK 1
33 V2132/1 EARTH TAG 1
34 NUT 5B 2BA BRASS NUT 3
35 SL17-41 SHELL CLAMP 4
36 PLN3B 2BA PLAIN BRASS WASHER 3
37 SL17-131 BAR CLAMP 2
38 SHK2 SHAKEPROOF WASHER M4 1
39 NM3 M4 NUT 1
40 SL4-28 CABLE 1 UP TO S/N 773879
SL4-29 CABLE 115V 1 FROM S/N 773879
41 SL17-112 SELF-ADHESIVE CABLE CLIP 3
42 SL17-126 CABLE ENTRY CLAMP 1
43 SL17-127 ENTRY CLAMP BUSH 1
44 SCM22 SCREW M6 x 20mm HEX HEAD 1
ISSUE 2 JUNE 96 PAGE 9

PAPER SHREDDER S16 SECTION 1
ILLUSTRATED PARTS LIST
ELECTRICS
ISSUE 2 JUNE 96 PAGE 10

PAPER SHREDDER S16 SECTION 1
ILLUSTRATED PARTS LIST
ELECTRICS
NO PART
NO
DESCRIPTION QTY COMMENTS
45 D000200 CONTROL PANEL DECAL 1
46 SL10-45 RED NEON INDICATOR LIGHT 1
SL10-62 RED NEON LIGHT 115V 1
47 SL10-46 RED LED INDICATOR LIGHT 1
48 SL8-117 EMERGENCY STOP SWITCH 1
49 SCM81 M4 x 12mm COUNTERSUNK
RAISED HEAD SCREW
4
50 25350 SWITCH BRACKET S/W ASSY 1
51 SL17-147 3-PHASE SWITCH PANEL 1
52 SL8-118 SWITCH MOUNTING CONNECTOR 1
53 SL8-119 DP CONTACTOR BLOCK 1
54 W142 WIRING KIT 1 UP TO S/N 773879
W159 WIRING KIT 115V 1 FROM S/N 773879
WD283 WIRING DIAGRAM 1
55 SL17-143 PCB LUG SUPPORT 4
56 25290 PCB BRACKET S/W ASSEMBLY 1
57 SL17-182 CONTROL PCB 1 UP TO S/N 773879
SL17-238 CONTROL PCB 115V 1 FROM S/N 773879
58 SL18-198 CABLE CLAMP 2
59 SCR543 NO.6 x ¼” POZI PAN (TYPE Z) 2
ISSUE 2 JUNE 96 PAGE 11

PAPER SHREDDER S16 SECTION 1
ILLUSTRATED PARTS LIST
ELECTRICS
ISSUE 2 JUNE 96 PAGE 12

PAPER SHREDDER S16 SECTION 2
SERVICE INSTRUCTIONS
REED SWITCH AND SENSING COIL
ISSUE 2 JUNE 96 PAGE 13

PAPER SHREDDER S16 SECTION 2
SERVICE INSTRUCTIONS
ELECTRONIC ADJUSTMENTS
ELECTRONIC ADJUSTMENTS - Sensing Coils
The sensor is mounted on the printed circuit board (PCB) (fig. 11b) and detects the high
current drawn when the motor stalls due to the cutting head jamming. The magnetic field of
the wire passing through the coil is sensed by the coil and operates the potentiometer, which
forms part of the logic circuit controlling the contactors that directly switch the motor.
When jamming occurs, after a short pause, the motor will automatically reverse momentarily
and then stop; the unshredded paper having been returned to the feed chute. The
illuminated controls will now indicate the ‘STOP’ mode. Manual reverse can be obtained by
pressing the reverse button on the control panel to give momentary reverse and then stop.
The waste container door is linked to a safety switch which is connected in the logic circuit
and when open also reverts the machine to the ‘STOP’ mode. This condition is indicated by
an illumination on the switch control panel.
A ‘Fail-Safe’ circuit is incorporated within the logic circuit, to detect any interruption in the
power supply that may cause the machine to suddenly cease working. When the power
supply is restored the machine will automatically be reset into the ‘STOP’ mode.
Machine Not Cutting the Required Number of Sheets
Each machine is set at the factory to achieve the cutting of the maximum number of sheets.
The electrical control is achieved by setting the potentiometer on the PCB (fig. 11b). The
electrical setting is checked using the 2-pin test plug located by the potentiometer and
checking the electrical resistance (ohms); compare the value with the factory-setting value
for each machine (see Section 3, page 1).
N.B. The setting screw located on the top of the potentiometer is used to achieve
adjustment if necessary. Turning the screw clockwise will increase the maximum
number of sheets cut.
Should any other problems be encountered with the electronics, the complete PCB should
be replaced.
ISSUE 2 JUNE 96 PAGE 14

PAPER SHREDDER S16 SECTION 2
SERVICE INSTRUCTIONS
PRINTED CIRCUIT BOARD LAYOUT
ISSUE 2 JUNE 96 PAGE 15
PAPER SHREDDER S16 SECTION 2
SERVICE INSTRUCTIONS