REXROTH MTS-P01.2/G2 Technical manual

Rexroth PLC Modules
MTS-P01.2/G2 and
MTS-P02.2/G2
Project Planning Manual
294690
Ausgabe 02
Industrial
Hydraulics
Electric Drives
and Controls
Linear Motion and
Assembly Technologies Pneumatics
Service
Automation
Mobile
Hydraulics

About this Documentation PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2
DOK-CONTRL-MTS-P0*.2G2-PR02-EN-P
Rexroth PLC Modules
MTS-P01.2/G2 and
MTS-P02.2/G2
Project Planning Manual
DOK-CONTRL-MTS-P0*.2G2-PR02-EN-P
Document Number, 120-0400-B387-02/EN
This documentation describes how to configure, mount and commision
the MTS-P01.2/G2 and MTS-P02.2/G2.
Description Release
Date Notes
120-0400-B387-02/EN 05/03 First English Edition
2003 Bosch Rexroth AG
Copying this document, giving it to others and the use or communication
of the contents thereof without express authority, are forbidden. Offenders
are liable for the payment of damages. All rights are reserved in the event
of the grant of a patent or the registration of a utility model or design
(DIN 34-1).
The specified data is for product description purposes only and may not
be deemed to be guaranteed unless expressly confirmed in the contract.
All rights are reserved with respect to the content of this documentation
and the availability of the product.
Bosch Rexroth AG
Bgm.-Dr.-Nebel-Str. 2 •D-97816 Lohr a. Main
Telephone [phone] •Tx 68 94 21 •Fax [phone]
http://www.boschrexroth.com/
Dept. BRC/EPY (NH)
This document has been printed on chlorine-free bleached paper.
Title
Type of Documentation
Document Typecode
Internal File Reference
Purpose of Documentation
Record of Revisions
Copyright
Validity
Published by
Note

PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 Contents I
DOK-CONTRL-MTS-P0*.2G2-PR02-EN-P
Contents
1 Rexroth PLC MTS-P01.2 and MTS-P02.2 1-1
1.1 Brief Description............................................................................................................................1-1
1.2 Side and Front View of the MTS-P01.2 and MTS-P02.2..............................................................1-2
2 Important Directions for Use 2-1
2.1 Appropriate Use ............................................................................................................................2-1
Introduction ..............................................................................................................................2-1
Areas of Use and Application...................................................................................................2-2
2.2 Inappropriate Use..........................................................................................................................2-2
3 Safety Instructions for Electric Drives and Controls 3-1
3.1 Introduction ...................................................................................................................................3-1
3.2 Explanations..................................................................................................................................3-1
3.3 Hazards by Improper Use.............................................................................................................3-2
3.4 General Information ......................................................................................................................3-3
3.5 Protection Against Contact with Electrical Parts...........................................................................3-4
3.6 Protection Against Electric Shock by Protective Low Voltage (PELV) .........................................3-5
3.7 Protection Against Dangerous Movements ..................................................................................3-6
3.8 Protection Against Magnetic and Electromagnetic Fields During Operation and
Mounting .......................................................................................................................................3-7
3.9 Protection Against Contact with Hot Parts....................................................................................3-8
3.10 Protection During Handling and Mounting....................................................................................3-8
3.11 Battery Safety................................................................................................................................3-9
3.12 Protection Against Pressurized Systems......................................................................................3-9
4 Technical Data 4-1
4.1 General Notes...............................................................................................................................4-1
4.2 Supply Voltage..............................................................................................................................4-1
4.3 EMC ..............................................................................................................................................4-1
4.4 Interfaces ......................................................................................................................................4-1
5 Communication 5-1
5.1 Communication with the PC..........................................................................................................5-1
5.2 Communication with the NC Control.............................................................................................5-1
5.3 PLC Inputs for the Machine Function Keys (X8)...........................................................................5-1
5.4 Connection of the BTV20 PLC Function Keys (X12)....................................................................5-1
Addressing...............................................................................................................................5-1
5.5 PLC Ready (X5)............................................................................................................................5-2
5.6 COM Interface (X16).....................................................................................................................5-2

II Contents PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2
DOK-CONTRL-MTS-P0*.2G2-PR02-EN-P
5.7 BT Bus (X15).................................................................................................................................5-2
Addressing...............................................................................................................................5-4
6Startup 6-1
6.1 Mounting .......................................................................................................................................6-1
6.2 Setting of Addresses.....................................................................................................................6-1
General Notes..........................................................................................................................6-1
6.3 Battery...........................................................................................................................................6-2
6.4 Status Information and Error Diagnosis........................................................................................6-3
Indication of Operating States..................................................................................................6-3
Indication of Errors...................................................................................................................6-3
6.5 Interface Assignment ....................................................................................................................6-4
7 INTERBUS Master Connection 7-1
7.1 Brief Description............................................................................................................................7-1
7.2 Setting of the I/O Address.............................................................................................................7-2
7.3 Technical Data..............................................................................................................................7-2
7.4 Interface Assignment ....................................................................................................................7-3
8 PROFIBUS DP Connection 8-1
8.1 Brief Description of Master and Slave Connection.......................................................................8-1
8.2 Setting the I/O Addresses.............................................................................................................8-2
8.3 Status and Diagnostic Information................................................................................................8-3
8.4 Technical Data..............................................................................................................................8-3
8.5 Interface Assignment ....................................................................................................................8-4
9 DeviceNet Master Connection 9-1
9.1 Brief Description............................................................................................................................9-1
9.2 Status and Diagnostic Indicators ..................................................................................................9-3
9.3 Setting the I/O Address.................................................................................................................9-3
9.4 Technical Data..............................................................................................................................9-4
9.5 Interface Assignment ....................................................................................................................9-4
10 Serial Interfaces 10-1
10.1 Brief Description..........................................................................................................................10-1
10.2 Addresses and Interrupt Settings................................................................................................10-2
10.3 Function Blocks...........................................................................................................................10-2
10.4 Technical Data............................................................................................................................10-3
10.5 Interface Assignment ..................................................................................................................10-3
11 Connection of Operator Terminals 11-1
11.1 Applications with the BTV04/05/06.............................................................................................11-1
11.2 Applications with the BTC06.......................................................................................................11-3

PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 Contents III
DOK-CONTRL-MTS-P0*.2G2-PR02-EN-P
12 Configurations 12-1
12.1 MTS-P0*.2-D2-B1-NN-NN-NN-FW.............................................................................................12-1
12.2 MTS-P0*.2-D2-B1-S4-NN-NN-FW..............................................................................................12-2
12.3 MTS-P0*.2-D2-P1-NN-NN-NN-FW.............................................................................................12-3
12.4 MTS-P0*.2-D2-B1-P1-S4-NN-FW...............................................................................................12-4
13 Accessories 13-1
13.1 Selection List of Connectors and Ready-Made Cables..............................................................13-1
14 List of Figures 14-1
15 Service & Support 15-1
15.1 Helpdesk .....................................................................................................................................15-1
15.2 Service-Hotline............................................................................................................................15-1
15.3 Internet........................................................................................................................................15-1
15.4 Vor der Kontaktaufnahme... - Before Contacting Us... ...............................................................15-1
15.5 Kundenbetreuungsstellen - Sales & Service Facilities ...............................................................15-2

IV Contents PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2
DOK-CONTRL-MTS-P0*.2G2-PR02-EN-P

PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 Rexroth PLC MTS-P01.2 and MTS-P02.2 1-1
DOK-CONTRL-MTS-P0*.2G2-PR02-EN-P
1 Rexroth PLC MTS-P01.2 and MTS-P02.2
1.1 Brief Description
The MTS-P01.2 and MTS-P02.2 PLC assemblies are efficient PLC
controls in ISA-bus plug-in card format, intended for being fitted in a
BTV20/30 or in a commercially available industrial PC. The MTS-P02.2 is
equipped with a hardware which, contrary to the MTS-P01.2, shows a
performance increased by a factor of 2 to 2.5 (depending on the program
structure).
An MTS-P consists of a basic unit with ISA-BUS (the actual PLC) and an
active PC/104 interface as well as various PC/104 plug-on modules, such
as fieldbus connections, serial interfaces, and I/O modules. The serial
COM user interface (RS232), which is operated via the PLC user
program, is provided for connection of a printer, a read-write memory, or
an operating and visualization device, e.g. Rexroth BTV04/05. Multimode
operation of the interface (RS232/RS422/RS485) is configured using an
PLC function block.
In addition, the MTS-P01.2 and the MTS-P02.2 are provided with a BT
(BedienTerminal = operator terminal) bus, which can be used to operate
up to 4 operator terminals (BTM15/16, BTA20, etc.). This can be
achieved using cable lengths of up to 50 m (between the INTERBUS
connection and the last user).
The MTS-P0*.2 is provided with 16 TTL inputs and 16 TTL outputs.
These can, for instance, be used to directly connect the machine function
keys and key switches of the BTV20.
The MTS-P assembly can be operated as a stand alone PLC or, in
connection with an MTC-P, as a slave PLC. The firmware of the PLC,
which is stored in a Flash EPROM, serves to distinguish between master
and slave operation.
Communication with decentralized I/O units or operating units is
established by means of fieldbus connections (which can be plugged on
as an option) and/or serial interfaces. These optional connections and
interfaces are designed as PC/104 modules. At present, the following
connections and interfaces are available:
•INTERBUS master connection
•PROFIBUS master connection
•PROFIBUS slave connection
•DeviceNet master connection
•Serial interfaces (2 x RS232 and 2 x RS422/485)
Up to 4PC/104 modules can be operated on an MTS-P01.2 or MTS-
P02.2.

1-2 Rexroth PLC MTS-P01.2 and MTS-P02.2 PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2
DOK-CONTRL-MTS-P0*.2G2-PR02-EN-P
1.2 Side and Front View of the MTS-P01.2 and MTS-P02.2
MTS-P11.jpg
Fig. 1-1: MTS-P01.2
MTS-P12.jpg
Fig. 1-2: MTS-P02.2
Addressing of the
MTS-P01.2
PLC inputs for
the machine
function keys of
BTV20/30
Connector for PLC function
keys of the BTV20
(Local I/Os) Local Rexroth bus
(not for stand alone PLC)
Battery PC/104 bus PC ISA bus
Addressing of the
MTS-P02.2
PLC inputs for
the machine
function keys
of BTV20/30
Battery PC/104 bus PC ISA bus
Local Rexroth bus
(not for stand alone PLC)
Connector for the PLC
function keys of the BTV20
(Local I/Os)

PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2 Rexroth PLC MTS-P01.2 and MTS-P02.2 1-3
DOK-CONTRL-MTS-P0*.2G2-PR02-EN-P
Status indicator
16
X5 Watchdog: PLC Ready
X16 COM interface
DEVICE: 0SERNR: 0
1
2
X5
PLC-
READY
MTS-P_Anschl.FH7
Addressing used
for programming
in the PLC
Contact load:
Umax = 24 V
Imax = 150 mA
19
X15 BT bus for connecting up
to 4 operator panels
X15
X5
X16
MTS-P
8.
Fig. 1-3: Front view of MTS-P01.2/G2 and MTS-P02.2/G2

1-4 Rexroth PLC MTS-P01.2 and MTS-P02.2 PLC Modules MTS-P01.2/G2 and MTS-P02.2/G2
DOK-CONTRL-MTS-P0*.2G2-PR02-EN-P