Reya Dolphin Pro 24V40A User manual

OPERATING AND
USERS MANUAL
DOLPHIN PRO
Battery charger
UK
24V40A
REYA Code : 399160
24V60A
REYA Code : 399170
24V100A
REYA Code : 399180
12V60A
REYA Code : 399140
12V90A
REYA Code : 399150

SAFETY PRECAUTIONS
TO PREVENT ANY RISK
OF ELECTRIC SHOCK OR FIRE,
READ THIS MANUAL CAREFULLY
BEFORE INSTALLING THE EQUIPMENT.
In the event of any problems or misunderstan-
dings, please contact REYA.
This equipment is not designed for use by people
(including children) with diminished physical, sen-
sorial or mental capacities, or people without ex-
perience or knowledge of such equipment, unless
they have received prior instruction in the use of
the equipment from a person responsible for their
safety or are under the supervision of such a per-
son. Ensure that children are supervised in order to
prevent them playing with the device.
This equipment contains components that may
cause electric arcs or sparks, when connecting
cables, for example.
To prevent any risk of re or
explosion, do not install this equipment close to
ammable materials, liquids or gases.
Installation precautions.
To prevent any risk of irreversible damage
to the equipment, ensure that you
comply scrupulously with the following
recommendations.
4This device must not be installed close to
a heat source.
4It must not be installed in an airtight or
badly-ventilated compartment.
4The ventilation inlets must not be obstructed.
4Clearance of at least 10 cm must be allowed
around the housing to guarantee adequate
convection.
4This device must not be exposed to running wa-
ter, water spray and dust of any kind.
4We recommend securing the device in a ver-
tical position, with the cable outlet pointing
downwards.
4You are formally prohibited from making
mechanical alterations to the housing, including
making additional holes, for example.
4Under no circumstances should this device be
seen as a toy.
It should therefore, quite clearly, not be left in
the hands of a child.
Connection precautions.
To prevent any risk of electric shock or
irreversible damage to the equipment, you
should comply strictly with the following
recommendations.
4The installation to which this device is
connected must comply with the applicable
regulations.
4This device is designed to be connected to
220-240V 50Hz or 100-120V 60Hz single phase
circuits. 115V / 230V selection is automatic.
220-240V only for 24V100A version.
4The mains power line must feature a cut-off
device with differential protection, to protect
individuals against electric shocks. Refer to the
device’s electricity consumption characteristics
to select the size and type of circuit breaker.
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SAFETY PRECAUTIONS

SAFETY PRECAUTIONS
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4Prior to commencing connection, the mains ca-
ble gland in the packaging must be assembled
and correctly attached to the housing (using the
nut provided), in the hole designed for this purpo-
se.
4For safety reasons, the device’s EARTH terminal
(PE “Protective Earth” terminal), must be connec-
ted to the system’s physical earth (yellow & green
wire of the mains cable). Refer to the wiring dia-
gram for more information.
4To prevent parasite heating, ensure that the ca-
ble cross-sections are correct and the connectors
are properly tightened.
IMPORTANT : This device is not protected against
battery polarity reversals. A battery connection
error automatically causes the battery fuses to
blow as well as irreversible damage to the circuit
board.
Activation precautions.
To prevent any risk of electric shock on ac-
tivation or during operation, the protective cover
must be correctly positioned and screwed into
the housing.
This device complies with the applicable
regulations governing transmitted interference
and immunity from external disturbances (see
EMC paragraph in the Technical specications
section).
When in operation, take particular care that
this device is not subjected to conducted or ra-
diated interference at levels higher than the legal
limits otherwise malfunctions may occur (e.g.: de-
vice too close to a powerful transmitter).
In other respects, this device transmits conducted
and radiated interference at levels that comply
with the applicable regulations. Ensure that other
sensitive equipment used in the vicinity is compa-
tible with this device otherwise malfunctions
may occur.
Device serial number
The serial number appears on the grey or white
sticker on one side of the device. This number is
aligned vertically and comprises a rst number
indicating the year of manufacture (e.g.: 12 for
2012), a letter indicating the month of manufac-
ture (e.g.: C for the month of March), as well as
a 5-gure number that is the product’s individual
serial number.
Important
Note on the choice of charge curve
It is important to note that the use of an
inappropriate charging cycle for the battery
technology may extensively impair or even
damage the latter.
This is particularly true for cycles where the
charge voltages are higher than the levels
recommended by the battery manufacturers.
Example: A serious risk of overheating the
batteries and releasing gases that are harmful to
users’ health.
Curve no. 9 is compatible with a LiFeSo4
battery provided that the battery is equipped
with BMS-type battery protection (Battery
Management System) within the actual battery.
In this case, refer to the battery manufacturer’s
recommendations for the choice of charging
cycle.
SAFETY PRECAUTIONS

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CONTENTS of the BOX
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Maintenance precautions
To prevent any risk of electric shock
during maintenance operations, ensure that the
following recommendations are scrupulously
observed before performing any maintenance
on the device:
4All maintenance operations must only be
carried out by a suitably qualied technician.
4In the event of damage to the mains leads
and/or batteries, these may only be replaced by
a qualied person, to avoid any danger.
4The mains power supply must be
disconnected (cable or switch).
4The -DC or -BAT supply on the battery must
also be disconnected to prevent any transfer of
power.
4To allow the high voltage capacitors to
discharge (on the circuit board), wait for 5
minutes before carrying out any work inside the
housing.
4The fuses must be replaced by fuses with strictly
identical characteristics and performance levels.
RECEIPT OF THE PRODUCT
Contents of the packaging
4The charger.
4Its user manual.
4Its mains cable gland
accompanied by its mounting
nut (to be installed on the housing
prior to connection).
4Its battery temperature sensor
(24V100A version only)
Checking
Check the product’s identi-
cation label, attached to one
side of the product, to ensure
that the technical details
actually meet your needs (mains supply voltage,
charger capacity, etc.).
Installation introduction
The charger is attached using 4 x 4mm Ø screws
(not supplied), to a “robust” mounting or wall.
Ideally, the product should be in a vertical
position, with the cable outlet pointing
downwards. Clearance of at least 10 cm must be
allowed around the device to guarantee
optimum convection, in particular along the
sides allowing the air needed for ventilation to
ow in and out.
The circulation and convection direction of the
air inside the charger is from right to left, viewed
from the front of the product (see photo below).
GENERAL CHARACTERISTICS

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CONNECTIONS
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CONNECTIONS
CONNECTIONS
To gain access to the charger’s connections,
the front hatch must be removed. To do this,
simply unscrew the screw on the front hatch. The
hatch is removed by rotating it.
Prior to commencing connection, the mains
cable gland must be positioned and attached to
the housing in the hole designed for this purpose
(hole on the left, when viewed from the front of
the product).
The plastic nut supplied with the cable gland
allows it to be attached to the housing. This nut is
positioned on the inside of the housing. Ensure the
correct tightening torque is applied.
DETAILS OF CONNECTIONS
Ventilation direction
Mains cable gland
cool
warm
Front hatch