RGC HL5-7K User manual

HL5-7K AL/VINYL
BUNK TRITOON LIFT
INSTRUCTIONS
(Applies to P/N 4107057)
REIMANN & GEORGER CORPORATION
MARINE PRODUCTS BUFFALO, NY
P/N 6114133 04/11/18

TABLE OF CONTENTS
CHAPTER TITLE
PAGE
RGC MARINE PRODUCTS PHONE: [phone]
1 SAFETY ........................................................................................................................................1
1.1 Introduction ....................................................................................................................................1
1.2 Safety Definitions...........................................................................................................................1
1.3 Equipment Safety Labels................................................................................................................1
1.4 Safety Rules....................................................................................................................................1
2INSTALLATION AND SETUP ..................................................................................................3
2.1 Pre-Installation Checks...................................................................................................................3
2.2 Tools Required ..............................................................................................................................3
2.3 HL5-7K (48” & 60”) Drilling and Pivot Plate Mouting .................................................................3
2.4 HL5-7K Tritoon Main Support Tube..............................................................................................7
2.5 HL5-7K Tritoon Cross Support......................................................................................................8
2.6 HL5-7K Tritoon Bunk Supports.....................................................................................................9
2.7 HL5-7K Tritoon Aluminum/Vinyl Bunks Mounting .....................................................................10
3PARTS LISTS..............................................................................................................................11
3.1 HL 5-7K Kit Instructions...............................................................................................................11
LIST OF FIGURES
FIGURE DESCRIPTION........................................................................................................................ PAGE
2-1A HL5-7K (48” Lift) Drilling Liftarms ..............................................................................................4
2-2A HL5-7K (48” Lift) Drilling Liftarms (Views A & B) .....................................................................4
2-1B HL5-7K (60” Lift) Drilling Extension Tubes .................................................................................5
2-2B HL5-7K (60” Lift) Drilling Extension Tube (Views A & B)..........................................................5
2-3A HL5-7K (48” Lift) Mount Liftarm Pivot Plates .............................................................................6
2-3B HL5-7K (60” Lift) Mount Liftarm Pivot Plates .............................................................................6
2-4A HL5-7K (48” Lift) Main Support Tube Mount...............................................................................7
2-4B HL5-7K (60” Lift) Main Support Tube Mount...............................................................................7
2-5A HL5-7K (48” Lift) Cross Support Tubes........................................................................................8
2-5B HL5-7K (60” Lift) Cross Support Tubes........................................................................................8
2-6 HL5-7K (48” & 60” Lift) Tritoon Bunk Support Mounting...........................................................9
2-7 HL5-7K (48” & 60” Lift) Tritoon Bunk Mounting ......................................................................10

1
1SAFETY
1.1 INTRODUCTION
Our Reimann & Georger Corporation Marine Products HL Tritoon Lift is designed to lift boat by tritoons rather than deck
and aid in proper positioning of boat on the lift. Your Tritoon Lift is well designed and well built. However, like any other
equipment, it can malfunction or become hazardous in the hands of an inexperienced and/or untrained user. Therefore, read
this manual and your related Vertical Lift manual, and related equipment manuals thoroughly before installing this kit and
operating your lift to provide maximum safety for all operating personnel, and to get the maximum benefit from your
equipment.
1.2 SAFETY DEFINITIONS
A safety message alerts you to potential hazards that could hurt you or others or cause property damage. The safety
messages or signal words for product safety signs are DANGER, WARNING, and CAUTION. Each safety message is
preceded by a safety alert symbol and is defined as follows:
DANGER: Indicates an imminently hazardous situation which, if not avoided, will cause death or serious injury. This
safety message is limited to the most extreme situations.
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It
may also be used to alert against unsafe practices and property-damage-only accidents.
1.3 EQUIPMENT SAFETY LABELS
These labels warn you of potential hazards that could cause injury. Read them carefully. If a label comes off or becomes
illegible, contact a Reimann & Georger Corporation dealer for a replacement.
1.4 SAFETY RULES
WARNING:
DO NOT INSTALL THIS KIT AND OPERATE THE LIFT WITHOUT READING BOTH THIS
MANUAL AND YOUR HYDRAULIC LIFT MANUAL. FAILURE TO DO THIS CAN LEAD TO
EQUIPMENT MISUSE WITH RESULTING DAMAGE AND/OR SERIOUS PERSONAL INJURY.
CONTACT YOUR RGC

MARINE DEALER IF YOU HAVE ANY QUESTIONS.
1. Do not install this kit without first replacing any damaged or defective parts.
2. The Tritoon kit does not increase the rated capacity of the lift. Never use the lift beyond its rated capacity. This can
damage the kit assembly, lift, and/or boat with resulting serious personal injury.
3. Never try using any part of this kit in an application for which it was not designed.
4. Do not weld or otherwise modify any part of this kit. Such alterations may weaken the structural integrity of the lift and
void the warranty.
5. Do not try installing the tritoon brackets or bumpers with the weight of the boat on the lift. This can cause equipment
damage and/or personal injury.
6. The following precautions must be observed when lifting any part of this equipment:
a. Be sure of your footing.
b. Bend your knees and lift with your legs.
c. Hold the equipment section close to your body when lifting.
7. After the Tritoon kit is installed, the safety checks in Steps 8 through 25 must be performed on your lift prior to
operation. Details on these checks are given in your vertical lift manual.

2
8. Before allowing anyone to operate the lift, be sure they fully understand the proper operating procedure.
9. Do not operate the lift under the influence of drugs, alcohol, or medication.
10. Keep people and pets clear during operation of the lift.
11. Keep fingers and clothing clear of all moving parts.
12. Never allow people in the boat any time it is suspended above the water on the platform.
WARNING:
DO NOT STAND OR WALK ON THE PLATFORM WHILE IT IS IN ANY RAISED POSITION.
THIS CAN CAUSE SERIOUS PERSONAL INJURY.
13. Do not allow anyone to swim or play under, near or on the lift at any time.
14. Ensure that all bolts and nuts are fastened securely on both this kit and the lift prior to operation.
15. Ensure that the frame is level and square.
16. Completely remove any user or dealer installed locking devices before operating the lift.
17. Ensure the center of gravity of the boat is between forward tube and rear foot plates. The boat must be secured on the
lift before raising or lowering. Failure to do this can cause equipment damage and/or serious personal injury.
18. The boat must be stored with the lift in the over center position.
19. A clear visual path is required when using remote transmitter. Obstacles, radio frequency interference, and weak
transmitter batteries will degrade the performance and range of your remote transmitter.
20. Never adjust or service the lift during operation or while connected to the control box.
21. Do not adjust components in the control box while operating the lift.
22. Completely lower the platform before performing any type of maintenance or repair.
WARNING:
ALL ELECTRIC DRIVES MUST BE INSTALLED AND INSPECTED BY A CERTIFIED
ELECTRICIAN IN ACCORDANCE WITH LOCAL ELECTRICAL CODES. THIS
INSTALLATION MUST INCLUDE A PROPERLY WORKING GROUND FAULT CIRCUIT
INTERRUPTER. (G.F.C.I.)
23. Never use the lift to hang or store any auxiliary equipment such as boating hardware.
24. At end of operation, secure the control box and the lift to prevent unauthorized use. Never assume you will find the
equipment in the same condition in which you left it.
25. Never operate the remote control or hydraulic power unit when connecting or disconnecting hydraulic hoses.

3
2INSTALLATION AND SET UP
2.1 RE-INSTALLATION CHECKS
1. Do not assemble this kit or any other component of the lift if any part appears to be damaged.
2. Do not weld or other wise modify any portion of the lift. Such alterations may weaken the structural integrity of the lift
and void the warranty.
2.2 TOOLS REQUIRED
1. 9/16” & 3/4” Wrench or Adjustable Wrench.
2. Drill Motor.
3. 17/32” drill bit.
CAUTION:
CONTACT YOUR RGC

MARINE DEALER IF YOU HAVE ANY QUESTIONS.
2.3 HL5-7K (48” & 60” Lifts) TRITOON SUPPORT TUBE MOUNTING
HL5-7K 48” lift only:
1. Refer to Figure 2-1A & 2-2A. Remove the extension tubes on the 48” lift. These tubes will not be used. Layout
the holes shown in figure 2-1A & 2-2A. Drill 17/32” holes through front & rear liftarms.
HL5-7K 60” lift only:
2. Refer to Figure 2-1B & 2-2B. Layout the holes shown in figures 2-1B & 2-2B for HL5-7K-60” lift. Drill 17/32”
holes in front and rear extension tubes on the 60” lifts.

4
Figure 2-1A.
HL-5-7K (48” Lift) Drilling liftarms.
Figure 2-2A.
HL-5-7K (48” Lift) Drilling liftarms.

5
Figure 2-1B.
HL-5-7K (60” Lift) Drilling Liftarm Extension Tubes.
Figure 2-2B.
HL-5-7K (60” Lift) Drilling Liftarm Extension Tubes.

6
Figure 2-3A.
HL-5-7K (48” Lift only) Mount Liftarm Pivot Plates.
Figure 2-3B.
HL-5-7K (60” Lift only) Mount Liftarm Pivot Plates.

7
2.4 HL5-7K TRITOON SUPPORT TUBE MOUNTING
Figure 2-4A.
HL5-7K (48” LIFT only) Main Support Tube Mounting
Figure 2-4B.
HL5-7K (60” LIFT only) Main Support Tube Mounting

8
2.5 HL5-7K TRITOON CROSS TUBE SUPPORTS
Figure 2-5A.
HL5-7K (48” Lift) Tritoon Cross Support Tubes
Figure 2-5B.
HL5-7K (60” Lift) Tritoon Cross Support Tubes

9
2.6 HL5-7K (48” & 60” Lift) TRITOON ALUMINUM VINYL BUNK SUPPORT CRADLES
Figure 2-6.
HL5-7K (48”& 60” Lift) Tritoon Bunk Support Cradles

10
2.7 HL5-7K (48” & 60” Lift) TRITOON ALUMINUM VINYL BUNKS
Figure 2-7.
HL5-7K (48”& 60” Lift) Tritoon Aluminum Vinyl Bunks

11
3 HL5-7K TRITOON KIT INSTRUCTIONS
3.1 4107057 HL5-7K ALUMINUM/VINYL TRITOON LIFT (48” LIFT)
Reference
Part Number
Quantity
Description
4107150
1
HL5-7K AL/VIN TRIT BUNK BDL consists of:
6 4107429 6 HL4-7K AL/VIN P&T TOON BUNK ASSY
7 4113710 5 HL PONTOON CROSS SUPT TUBE 100”
8 4113518 2 HL6K PONTOON MAIN SUPT TUBE WLDMNT
4107272
1
HL5-7K AL/VIN TRIT BUNK 48” COP consists of:
1
3606921
15
2-HOLE PLATE 3”
2
4113722
15
HL PONT MTG PLT 6 X 14
3
4107937
8
HL A/V BUNK WASHER 1-3/4 OD X 1/8”
4
4113713
10
HL PONTOON CROSS TUBE MTG ANGLE
5
4113719
8
HL6K PONTOON LIFTARM PIVOT PLATE
10 4107683 30 HL4-7K AL P&T TOON BUNK MTG CHAN
A 5806243 60 WASHER SPLIT LOCK 3/8 SS
B 5840103 50 NUT HEX NYLOCK 3/8-16 ALUM
C
5840104
60
NUT HEX 3/8-16 ALUM
D 5894109 4 PIN, CLEVIS 3/4 X5 SS
E
5896247
30
HHCS 3/8-16 X 1 SS
F
5896255
10
HHCS 3/8-16 X 3 SS
G
5896257
40
HHCS 3/8-16 X 3-1/2 SS
H
5896294
8
HHCS ½-13 X 5 SS
J
5896406
60
WASHER FLAT SAE 3/8” SS
K
5896417
4
WASHER FLAT SAE ¾” 300 SS
L 5897018 8 NUT HEX NYLOCK ½-13 SS/WAX
O 5896262 30 HHCS 3/8-16 X 4-1/2 SS

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3.2 4107??? HL5-7K ALUMINUM/VINYL TRITOON LIFT (60” LIFT)
Reference
Part Number
Quantity
Description
4107150
1
HL5-7K AL/VIN TRIT BUNK BDL consists of:
6
4107429
6
HL4-7K AL/VIN P&T TOON BUNK ASSY
7
4113710
5
HL PONTOON CROSS SUPT TUBE 100”
8 4113518 2 HL6K PONTOON MAIN SUPT TUBE WLDMNT
4107??? 1 HL5-7K AL/VIN TRIT BUNK 60” COP consists of:
1 3606921 15 2-HOLE PLATE 3”
2 4113722 15 HL PONT MTG PLT 6 X 14
3
4107937
8
HL A/V BUNK WASHER 1-3/4 OD X 1/8”
4
4113713
10
HL PONTOON CROSS TUBE MTG ANGLE
5
4107796
8
HL PONTOON LIFTARM PIVOT PLATE
9
3408604
8
PL800 BOSS 17/32” HOLE
10
4107683
30
HL4-7K AL P&T TOON BUNK MTG CHAN
A
5806243
60
WASHER SPLIT LOCK 3/8 SS
B
5840103
50
NUT HEX NYLOCK 3/8-16 ALUM
C 5840104 60 NUT HEX 3/8-16 ALUM
D 5894109 4 PIN, CLEVIS 3/4 X5 SS
E 5896247 30 HHCS 3/8-16 X 1 SS
F
5896255
10
HHCS 3/8-16 X 3 SS
G
5896257
40
HHCS 3/8-16 X 3-1/2 SS
H
5896294
4
HHCS ½-13 X 5 SS
J
5896406
60
WASHER FLAT SAE 3/8” SS
K
5896417
4
WASHER FLAT SAE ¾” 300 SS
L
5897018
4
NUT HEX NYLOCK ½-13 SS/WAX
M 5896182 4 HHCS 3/4-10 X 5 LG SS
N 5897014 4 NUT HEX NYLOCK ¾-10 SS
O 5896262 30 HHCS 3/8-16 X 4-1/2 SS

9912
TWO YEAR LIMITED WARRANTY
Reimann & Georger Corporation
Marine Products
This product is warranted by RGCMarine Products to the original purchaser to be free from defects in material and
workmanship under normal use for a period of two years from the date of purchase.
During the warranty period, and upon proof of purchase, the product will be repaired or replaced (with the same or similar
model) at our option, without charge for either parts or labor when serviced at RGCMarine Products.
Upon completion of repair, the unit will be returned to the customer freight prepaid. The warranty will not apply to this product
if it has been misused, abused, or altered.
NEITHER THIS WARRANTY OR ANY OTHER WARRANTY, EXPRESS OR IMPLIED, INCLUDING IMPLIED
WARRANTIES OF MERCHANTABILITY, SHALL EXTEND BEYOND THE WARRANTY PERIOD. NO
RESPONSIBILITY IS ASSUMED FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. SOME STATES DO
NOT ALLOW EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE
LIMITATIONS OR EXCLUSIONS MAY NOT APPLY TO YOU.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.