RGC VL16 T Series User manual

VL16xxx(T)-VL50xxx(T),
VL60124SR, VL60124TSR
VERTICAL LIFT
INSTRUCTIONS
(Applies to P/N’s 3616101, 3616106, 3650245, 3660248, 3689310,
3689322, 3689420, 3689503, 3689606, 3691101)
REIMANN & GEORGER CORPORATION
MARINE PRODUCTS BUFFALO, NY
P/N 6115000 10/20/20

TABLE OF CONTENTS
CHAPTER TITLE PAGE
1 SAFETY ........................................................................................................................................ 1
2 SPECIFICATIONS ...................................................................................................................... 4
2.1 Technical Data ................................................................................................................................ 4
2.2 Nameplate and Serial Number Tag ................................................................................................. 4
2.3 Optional Equipment ........................................................................................................................ 5
3 INSTALLATION AND SETUP .................................................................................................. 6
3.1 Pre-Installation Checks ................................................................................................................... 6
3.2 Prior To Setup ................................................................................................................................ 7
3.3 Vertical Leg Assembly ................................................................................................................... 8
3.4 Frame Side Assembly ..................................................................................................................... 9
3.5 Platform Assembly......................................................................................................................... 10
3.6 Mounting The Platform To The Frame .......................................................................................... 11
3.7 Mounting The Lower Diagonal Braces .......................................................................................... 12
3.8 Platform Reeving And Adjustment ................................................................................................ 13
3.9 Winch/Handwheel Mounting – R18LT ......................................................................................... 14
3.10 Winch/Handwheel Mounting - Lorenz .......................................................................................... 15
3.11 Reeving the Winch......................................................................................................................... 16
3.12 Mounting Extreme Max to Lorenz Winch ..................................................................................... 18
3.13 Moving Lift To Operating Position ............................................................................................... 19
4 OPERATION ............................................................................................................................... 20
4.1 Before Operating the Lift ............................................................................................................... 20
4.2 Testing Winch Operation ............................................................................................................... 20
4.3 Raising and Lowering the Platform ............................................................................................... 21
4.4 Securing the Lift When not in Use ................................................................................................. 21
5 INSPECTION AND MAINTENANCE ..................................................................................... 22
5.1 General Maintenance Rules ........................................................................................................... 22
5.2 Wire Rope Inspection Procedure ................................................................................................... 22
5.3 Annual Inspection .......................................................................................................................... 23
5.4 Annual Winch Maintenance........................................................................................................... 23
5.5 Storage Procedure .......................................................................................................................... 24
6 TROUBLESHOOTING .............................................................................................................. 25
7 PARTS LISTS .............................................................................................................................. 27
7.1 Lifts ................................................................................................................................................ 27
7.2 Bundles .......................................................................................................................................... 28
7.3 Hardware ....................................................................................................................................... 29
7.4 Winch ............................................................................................................................................ 31
7.5 Handwheel Cartons ........................................................................................................................ 32
8 LIMITED PRODUCT WARRANTY ........................................................................................ 34
RGC MARINE PRODUCTS PHONE: [phone]

LIST OF FIGURES
FIGURE DESCRIPTION PAGE
2-1 Typical Product Nameplate ............................................................................................................ 4
3-1 Vertical Lift Frame & Platform Assembly ...................................................................................... 7
3-2 Lift/Dock Placement Options ......................................................................................................... 7
3-3 Vertical Leg Assembly ................................................................................................................... 8
3-4 Frame Side Assembly ..................................................................................................................... 9
3-5 Platform Assembly—Top View ..................................................................................................... 10
3-6 Frame Squaring Assembly/Table ................................................................................................... 11
3-7 Lower Diagonal Brace Assembly .................................................................................................. 12
3-8 Cable Reeving & Adjustment ........................................................................................................ 13
3-9 R18LT Winch & VL Handwheel Mounting .................................................................................. 14
3-10 Lorenz Winch & VL Handwheel Mounting................................................................................... 15
3-11 R18LT Winch Cable Reeving ........................................................................................................ 16
3-12 Lorenz Winch Cable Reeving ........................................................................................................ 17
3-13 Lorenz Winch – Extreme Max Mounting ...................................................................................... 18
5-1 Wire Rope Components ................................................................................................................. 23
7-1 Complete Lift Assembly ............................................................................................................... 33

PRE-LIFTING CHECKLIST
The lift and related equipment must be thoroughly inspected prior to each use. Only those who have read and understood this
entire manual and related equipment manuals are qualified to do this inspection. This checklist is to be used as a guideline in
conjunction with the maintenance and inspection procedures outlined in this manual. It is recommended that the inspection be
maintained as a permanent record.
Ensure the lift installation will clear all power lines and obstructions.
Ensure all structural members of the lift are free of defects and damage that may affect the integrity.
Ensure that an electric drive, if used, has been inspected and installed by a certified electrician in accordance with local
electrical codes. A Ground Fault Circuit Interrupter (G.F.C.I.) must be installed by your electrician and work properly.
Ensure that any user or dealer installed locking devices have been removed before operating the lift.
Operate the lift first without, and then with, your boat on the platform to test the operation of both the lift and the winch.
Ensure the boat is properly positioned on the lift before doing any raising or lowering.
Ensure the lift is not being used beyond its rated capacity.
Ensure any drain plug is in place on the boat before launching.
Conduct the wire rope inspection procedure described in Chapter 5 at least monthly.
Ensure the leg pins connect the vertical legs to the adjustable legs. Ensure the leg height has been properly adjusted
according to the water depth.
Ensure the frame and platform fastenings are tight.
Ensure the lower diagonal braces are installed in each corner.
Ensure the frame is level and square according to the dimensions shown in Figure 3-6, Chapter 3.
Ensure the cable end loops of the load and spreader tubes are fastened to the bracket at the bottom of each vertical leg.
Ensure the cable studs opposite the cable end loops in the platform assembly are tight. If tightening is needed, follow the
sequence described in Section 3.8 of Chapter 3. Then tighten the jam nuts to the cable nuts to lock the position.
Ensure the winch is securely fastened to vertical leg “A”.
Ensure the handwheel has been attached to the winch hubplate.
Ensure the spinner knob is attached to the handwheel using the preassembled hardware.
Ensure the A-B load tube cable stud is fastened to leg B to enable winch operation.
Ensure set screw securing wire rope end to the drum is tight and in good condition.
When facing the front of the handwheel, ensure that the wire rope winds and unwinds from the left side of the winch. This
reeving will raise the platform when the handwheel is turned clockwise, and lower the platform when the handwheel is
turned counterclockwise. The brake pawl must click, meaning the brake is operative.
Ensure the guards are in place before operating the winch.
Ensure the plastic caps are installed onto the tops of the vertical legs and the ends of the upper short horizontal tubes.

1
1 SAFETY
1.1 INTRODUCTION
Your Reimann & Georger Corporation Marine Products Aluminum Vertical Lift has been engineered to provide lifting
performance, long term economics and safety advantages that no other type can match. However, even a well-designed and well-
built lift can malfunction or become hazardous in the hands of an inexperienced and/or untrained user. Therefore, read this
manual and related equipment manuals thoroughly before operating your lift to provide maximum safety for all operating
personnel, and to get the maximum benefit from your equipment.
WARNING:
DO NOT OPERATE THIS LIFT WITHOUT STUDYING THIS ENTIRE MANUAL. FAILURE
TO DO THIS CAN LEAD TO EQUIPMENT MISUSE WITH RESULTING DAMAGE AND/OR
SERIOUS PERSONAL INJURY. CONTACT YOUR RGC MARINE DEALER IF YOU HAVE
ANY QUESTIONS.
1.2 SAFETY DEFINITIONS
A safety message alerts you to potential hazards that could hurt you or others or cause property damage. The safety messages or
signal words for product safety signs are DANGER, WARNING, and CAUTION. Each safety message is preceded by a safety
alert symbol and is defined as follows:
DANGER: Indicates an imminently hazardous situation which, if not avoided, will cause death or serious injury. This safety
message is limited to the most extreme situations.
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may
also be used to alert against unsafe practices and property-damage-only accidents.
1.3 EQUIPMENT SAFETY LABELS
These labels warn you of potential hazards that could cause injury. Read them carefully. If a label comes off or becomes
illegible, contact a Reimann & Georger Corporation dealer for a free replacement.
1.4 EQUIPMENT AND PERSONNEL SAFETY
1. Do not use the lift if it shows any signs of damage.
2. Do not exceed the rated maximum lifting capacity of this equipment.
3. When using a direct drive or motorized friction drive, understand the use of all controls and connections provided with it.
WARNING:
ALL ELECTRIC DRIVES MUST BE INSTALLED AND INSPECTED BY A CERTIFIED
ELECTRICIAN IN ACCORDANCE WITH LOCAL ELECTRICAL CODES. THIS
INSTALLATION MUST INCLUDE A PROPERLY WORKING GROUND FAULT CIRCUIT
INTERRUPTER. (G.F.C.I.)
4. Never try lifting anything other than a boat with this equipment.
5. Never allow people in the boat any time it is suspended above the water on the platform.
WARNING:
DO NOT STAND OR WALK ON THE PLATFORM WHILE IT IS IN ANY RAISED POSITION.
THIS CAN CAUSE SERIOUS PERSONAL INJURY.

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6. Do not allow anyone to swim or play under, near or on the lift at any time.
1.5 INSTALLATION SAFETY
1. Ensure that all bolts and nuts are fastened securely prior to operation.
2. Ensure the pulleys spin freely. If any pulley binds, replace it immediately.
3. Do not weld or otherwise modify the lift. Such alterations may weaken the structural integrity of the lift and void the
warranty.
4. All lifting accessories such as pontoon brackets, pivoting bunks, and guide-ons, must be commercially manufactured, have a
rated load capacity equal to that of the lift, and be properly maintained and installed.
5. Ensure that the frame is level and square.
6. The following precautions must be observed when lifting any part of this equipment:
a. Be sure of your footing.
b. Bend your knees and lift with your legs.
c. Hold the equipment section close to your body when lifting.
7. Wear heavy leather gloves when handling wire rope. Insufficient hand protection when handling wire rope can cause
personal injury.
1.6 OPERATING SAFETY
1.6.1 General
1. Never use this equipment beyond its rated capacity. This can damage the lift and/or boat with resulting serious personal
injury.
2. Before allowing anyone to operate the lift, be certain they fully understand the proper operating procedure.
3. Completely remove any user or dealer installed locking devices before operating the lift.
4. Follow the Pre-Lifting Checklist before operating.
5. Do not try lifting or launching your boat in rough water conditions. This can damage your boat and/or the lift.
6. The boat must be secured on the lift before raising or lowering. Failure to do this can cause equipment damage and/or
serious personal injury.
7. Keep people and pets clear during operation of the lift.
8. Keep fingers and clothing clear of all moving parts.
9. Check the lift periodically for frayed cables and/or binding pulleys.
10. Do not attempt to make any adjustments on the lift while it is being operated.
11. Contact your dealer if the winch mechanism fails to perform as described in the Operation chapter of this manual.
12. Never tamper with the winch mechanism. This can cause equipment damage.

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13. Do not operate the lift under the influence of drugs, alcohol, or medication.
14. Never use the lift to hang or store any auxiliary equipment such as boating hardware.
1.6.2 Safety When Raising the Boat
1. The handwheel or power drive must turn clockwise when raising the platform. The brake pawl must click, indicating that the
brake is operative.
2. Do not try to raise the boat beyond the maximum lifting height of the platform.
WARNING:
IF YOU HAVE TO TURN THE HANDWHEEL COUNTERCLOCKWISE TO RAISE THE
PLATFORM, YOU HAVE REEVED THE WINCH INCORRECTLY. YOU WILL IMMEDIATELY
ENCOUNTER STRONG RESISTANCE WHICH CAN LEAD TO WINCH DAMAGE AND/OR
CABLE BREAKAGE.
1.6.3 Safety When Lowering the Boat
1. The handwheel or power drive must turn counter-clockwise when lowering the platform.
WARNING:
IF YOU HAVE TO LOWER THE PLATFORM BY TURNING THE HANDWHEEL CLOCKWISE,
YOU HAVE REEVED THE WINCH INCORRECTLY. THE BRAKE PAWL WILL NOT BE
EFFECTIVE WHICH CAN CAUSE AN UNCONTROLLED SPIN-DOWN OR “FREEWHEEL” OF
THE HANDWHEEL. IF FREEWHEELING OCCURS, NEVER TRY TO STOP IT.
2. Counter-clockwise rotation of the handwheel allows the self-activating brake mechanism to provide a controlled lowering of
the platform.
WARNING:
NEVER RELEASE THE BRAKE PAWL OF THE WINCH. THIS CAN TRIGGER AN
UNCONTROLLED SPIN-DOWN OR “FREEWHEEL” OF THE HANDWHEEL.
3. Do not continue lowering the platform after the boat floats freely. Excessive slack in winch cable may cause binding.
1.7 MAINTENANCE AND STORAGE SAFETY
1. At least once a year, the lift must be thoroughly inspected as described in the Maintenance chapter of this manual.
2. Completely lower the platform before performing any type of maintenance or repair.
WARNING:
NEVER ALLOW ANYBODY TO WORK IN OR ON THE BOAT WHEN IT IS SUSPENDED
ABOVE THE WATER ON THE LIFT.
3. Immediately replace any components found to be defective as described in Chapter 5—Inspection and Maintenance.

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2 SPECIFICATIONS
2.1 TECHNICAL DATA
Model
Weight
Capacity
(lbs)
Maximum
Beam (in)
Maximum
lifting height
(in)*
Overall
length (in,
incl. feet)
Overall
width (in,
incl. feet)
Minimum
platform
height (in)
Standard
Winch
Shipping
weight
(lbs)
VL16065 1600 65 68 108 73 9 Not included 415
VL16065T 1600 65 80 108 73 9 Not included 430
VL20100 2000 100 68 108 108 9 Not included 440
VL35108 3500 108 68 108 116 8 Lorenz or R18 495
VL35108T 3500 108 80 108 116 8 Lorenz or R18 510
VL35116 3500 116 68 108 124 8 Lorenz or R18 505
VL35116T 3500 116 80 108 124 8 Lorenz or R18 520
VL40124P 4000 124 68 141 132 8 R18 480
VL45108 4500 108 68 116 116 8 R18 510
VL45116 4500 116 68 116 124 8 R18 523
VL45116T 4500 116 80 116 124 8 R18 583
VL50124 5000 124 68 132 133 9 R18 570
VL50124TSR09 5000 124 80 132 133 9 R18 594
VL60124SR 6000 124 68 132 133 9 Not included 591
VL60124TSR 6000 124 80 132 133 9 Not included 601
*Measured from top of load tube to bottom of feet when the adjustable legs are fully retracted.
Measurements are approximate.
All lifts include low-maintenance polymer sheaves, stainless steel hardware, and stainless wire rope.
Adjustable extension legs, vinyl-clad aluminum or carpeted wooden bunks, and manual or electric winch drive mechanism are
required to complete installation.
2.2 NAMEPLATE AND SERIAL NUMBER TAG
It is important to identify your lift completely and accurately whenever ordering spare parts or requesting assistance in service.
The lift has a product nameplate located at the top of vertical leg “D”. The label shows the model and serial numbers and
capacity rating. The lift label should appear as the sample nameplate shown in Figure 2-1. Record the model, serial number, and
capacity rating in this manual for future reference.
Figure 2-1.
Typical Product Nameplate
MODEL
SERIAL NUMBER __________________________
CAPACITY RATING
BOAT LIFT
CAP. lbs.
MODEL
SERIAL NO.

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2.3 OPTIONAL EQUIPMENT
The following options are available which enable you to customize your lift for your particular operation. Installation
instructions are provided as part of each option kit.
1. Acrylic Canopy – Boats tucked neatly under the heavy duty canopy are protected from the elements, reducing the need for
boat coverings. Various canopy sizes and colors are available.
2. R18LT Direct Drive AC 110V – For added ease of operation, a heavy duty AC motorized direct drive mounts in place of
the standard handwheel and lifts your boat out of the water. Exclusive right angle design minimizes intrusion of dock space.
An RC option is available.
3. R18LT Direct Drive DC 24V – For added ease of operation, a heavy duty DC motorized direct drive mounts in place of the
standard handwheel and lifts your boat out of the water. Exclusive right angle design minimizes intrusion of dock space. An
RC option is available.
4. Lorenz Direct Drive AC 110V – For added ease of operation, an AC motorized direct drive mounts in place of the standard
handwheel and lifts your boat out of the water. Compact design minimizes intrusion of dock space. Wired and wireless RC
options are available.
5. Lorenz Direct Drive DC 12V – For added ease of operation, a DC motorized direct drive mounts in place of the standard
handwheel and lifts your boat out of the water. Compact design minimizes intrusion of dock space. An RC option is
available.
6. Friction Drive – Motorized drive turns standard handwheel to raise and lower boat. An RC option is available.
7. Full Length Pivoting Bunks – Full length cushioned bunks cradle and center the boat for secure lifting.
8. Full Length Guide-On – Cushioned guide-ons make entering the lift easy in various water conditions.
9. Motor Stop – Assists in positioning boat on the lift for balanced lifting.
10. Bow Stop – Assists in positioning boat on the lift for balanced lifting.
11. VL Transport Kit – Makes installation and removal of boat lift easier. You can purchase the complete kit or desired
components.
12. Pontoon Deck Brackets – These brackets are designed to lift pontoon boats from under the deck. The vertical leg bumper
kit is included which supplies carpeted side bumpers. Wood for bunks is not supplied.
13. Pontoon Cradles – Cradle brackets designed for lifting pontoon boats from under the pontoons. The vertical leg bumper kit
is included which supplies carpeted side bumpers. Wood for bunks is not supplied.
14. Deep Water Extension Legs – Adjustable legs available in pairs with bracing. Standard lengths are 4’, 6’, 8’, and 10’.

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3 INSTALLATION AND SETUP
3.1 PRE-INSTALLATION CHECKS
1. Do not assemble the lift if any part shows any sign of damage.
2. Do not weld or otherwise modify the lift. Such alterations may weaken the structural integrity of the lift and void the
warranty.
3. This product has been supplied with stainless steel hardware to protect against a harsh marine environment and
provide outstanding performance. Due to the chemistry and surface condition of stainless steel, there is a natural
tendency for the hardware to “gall, lock up, or seize” during assembly. To prevent this from occurring, it is highly
recommended that the anti-seize supplied in the hardware bag be applied to the mating surfaces of all stainless steel
fasteners before assembly. Lubricants containing molybdenum disulfide, graphite, mica or talc may also be used.
CAUTION:
DO NOT EXCEED THE MAXIMUM TORQUE RATING ON ALL BOLTS OF 20 FT-LBS.
WARNING:
FAILURE TO APPLY A SUITABLE LUBRICANT TO THE MATING SURFACES OF
STAINLESS STEEL THREADED FASTENERS MAY CAUSE GALLING AND/OR SEIZING OF
ASSEMBLY.
4. All lifting accessories such as pontoon brackets, pivoting bunks, guide-ons, and slings shall be commercially manufactured,
have a rated load capacity equal to that of the lift, and be properly maintained and installed. Consult the manufacturer’s
separate instructions provided for these accessories.
WARNING:
ALL ELECTRIC DRIVES MUST BE INSTALLED AND INSPECTED BY A CERTIFIED
ELECTRICIAN IN ACCORDANCE WITH LOCAL ELECTRICAL CODES. THIS
INSTALLATION MUST INCLUDE A PROPERLY WORKING GROUND FAULT CIRCUIT
INTERRUPTER. (G.F.C.I.)

7
3.2 PRIOR TO SETUP
The part reference numbers and letters used in the subassembly drawings of sections 3.3 through 3.9 are the same as those shown
in Figure 3-1 and listed in the parts lists of Chapter 7.
Figure 3-1.
Vertical Lift Frame & Platform Assembly
The lift may be placed on either side of your dock as shown in Figure 3-2. The winch is mounted onto vertical leg A.
Figure 3-2.
Lift / Dock Placement Options
Place one bag of hardware at each corner.
CAUTION:
INSERT ALL BOLTS FROM THE INSIDE OF THE LIFT TO PREVENT DAMAGE TO YOUR
BOAT. THE NUTS FASTEN ONTO THE OUTSIDE FACE OF THE LIFT. THE ONLY
BOLTS THAT MAY BE INSERTED FROM THE OUTSIDE OF THE LIFT ARE THOSE ON
THE BOTTOM PARTS OF THE BRACES.

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3.3 VERTICAL LEG ASSEMBLY
1. Refer to Figure 3-3. Fasten an extension leg onto each of the foot plates using supplied hardware. Insert these subassemblies
into the bottoms of each of the vertical legs A, B, C, and D.
2. Adjust the leg height according to water depth: the deeper the legs are in the water, the higher the vertical legs should be
mounted onto the extension legs. Connect the extension legs to the vertical legs with supplied VL Hitch Pins. Secure the
hitch pins with cotter pins.
Figure 3-3.
Vertical Leg Assembly

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3.4 FRAME SIDE ASSEMBLY
1. Refer to Figure 3-4. Fasten a pair of short horizontal tubes between vertical legs A and D with hardware shown. DO NOT
TIGHTEN.
2. Repeat the procedure for vertical legs B and C.
3. Lay the assembled sides down on the ground with the foot plates facing one another and aligned, about 9 feet apart.
4. Square the side assemblies by adjusting the verticals to achieve the same measured distance between them at both top
and bottom. Refer to “Y” Dim. in Figure 3-6. Tighten all fasteners. Re-measure and align if necessary.
Figure 3-4.
Frame Side Assembly

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3.5 PLATFORM ASSEMBLY
1. Refer to Figure 3-5. Position both load tubes and spreader tubes on the ground as shown in the diagram.
2. Carefully remove the 5/8” hex nut and washers, if supplied, from each end of both spreader tubes, but DO NOT remove the
bolts from the tubes. This will prevent the sheaves from falling out.
3. At each corner of the platform, align the holes in the spreader tube with the holes in the load tube. Fasten the tubes together.
Then refasten the 5/8” hex nut and washers, if supplied.
Figure 3-5.
Platform Assembly – Top View
*VL50124(T) uses bolt X instead of bolt J.
X*

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3.6 MOUNTING THE PLATFORM TO THE FRAME
1. Ensure all platform fastenings are tight before mounting onto the frame.
2. Lift one of the frame sides and position it along a spreader tube side of the platform.
3. Place a platform corner onto each of the foot plates so that the frame side stands.
4. Repeat Steps 2 and 3 for the other side of the lift.
CAUTION:
THE LOAD AND SPREADER TUBES OF THE PLATFORM ARE ALREADY REEVED. WHEN
PLACING THE ASSEMBLED PLATFORM INTO THE FRAME, INSURE THE CABLE LOOPS
ARE PASSING OVER THE SHEAVES AND POINTING TOWARDS THE BOTTOM BRACKET
OF EACH VERTICAL LEG. EQUIPMENT MALFUNCTION AND DAMAGE WILL RESULT
IF THE PLATFORM IS NOT ORIENTED THIS WAY.
5. Fasten a long horizontal tube across each end to connect the two sides using hardware shown in Figure 3-4. DO NOT
TIGHTEN.
6. Square the frame by adjusting the verticals to achieve the same measured distance between them at both top
and bottom. Refer to “X” dimension in Figure 3-6. Tighten all fasteners. Re-measure and align if necessary.
7. Install the eight (8) plastic caps provided onto the tops of the four vertical legs and the ends of the upper short horizontal
tubes. See Fig. 3-4.
CORNER
CORNER
CORNER
CORNER
Figure 3-6.
Frame Squaring Assembly / Table
Model X (in) Y (in)
VL16065(T) 65 90
VL35108(T) 108 90
VL35116(T) 116 90
VL40124P 124 123
VL45108 108 98
VL45116(T) 116 96
VL50124(T) 124 98
VL60124TSR 124 114
Note: Values shown are approximate.

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3.7 MOUNTING THE LOWER DIAGONAL BRACES
1. Position a lower diagonal brace on the inside of vertical leg “B” as shown in Figure 3-7. Loosely fasten with hardware
shown.
2. Position the opposite end to align with the hole on the plate of the long horizontal tube as shown. Fasten with hardware
shown.
3. Tighten the lower diagonal brace to leg “B”.
4. Repeat Steps 1 through 3 for each corner.
CAUTION:
THE FOUR LOWER DIAGONAL BRACES ARE MOUNTED ONLY TO THE TWO LONG
HORIZONTAL TUBES. NEVER TRY TO MOUNT THESE BRACES TO ANY OF THE SHORT
HORIZONTAL TUBES.
5. Ensure the frame is square and that it satisfies the dimensions shown in Figure 3-6. About 1/4 to 1/2 inch difference between
the upper and lower measurements is permitted.
Figure 3-7.
Lower Diagonal Brace Assembly

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3.8 PLATFORM REEVING AND ADJUSTMENT
1. Position the platform near the bottom end of its lifting range. Ensure the platform is level.
2. Refer to Figure 3-8. The load and spreader tubes are already reeved. Fasten the cable end loops to the bracket provided at
the bottom of each of the four vertical legs. Do not overtighten!
CAUTION:
WEAR HEAVY LEATHER GLOVES WHEN HANDLING WIRE ROPE. FAILURE TO DO
THIS CAN CAUSE SERIOUS PERSONAL INJURY.
3. Using a 7/8” open-end wrench, tighten the cable studs opposite the cable end loops in the following order. The following
step numbers correspond to the step numbers shown in Figure 3-8.
Step 1: Tighten down the nut to add tension to the B-C spreader tube cable.
Step 2: Tighten down the nut to add tension to the A-D spreader tube cable. Check that the B-C and A-D spreader tube
cables are equal in tension and that the platform is level.
Step 3: Tighten down the nut to add tension to the first C-D load tube cable.
Step 4: Tighten down the nut to add tension to the second C-D load tube cable. Check that both C-D load tube cables are
equal in tension and that the platform is level.
4. Add and tighten the jam nuts to the cable nuts to lock the position.
5. During operation, when the platform is being lifted, it is normal for the two cables in the C-D load tube to alternate from
being tense to going slack. If you notice this, it is not necessary to further tighten down the nuts.
6. If the boat is not lifting level because the stern is lifting higher or lower than the bow, the spreader tube cables are not tight
enough. Repeat the first two substeps under Step 3 above.
Figure 3-8.
Cable Reeving & Adjustment

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3.9 WINCH/HANDWHEEL MOUNTING - R18 LT WINCH
1. Refer to Figure 3-9. Clamp winch to vertical leg “A”. Mount the winch such that any optional canopy cover will not
interfere with removing and replacing the winch cover.
2. Attach the handwheel to the winch adapter plate. Install handwheel adapter on input shaft. Make sure bronze washer is
between the saw tooth plate and the handwheel adapter. Install flat washer next, then the split lockwasher and the acorn nut.
Tighten acorn nut onto the input shaft.
3. Attach the spinner knob to the handwheel using the preassembled hardware. Select the hole that is most comfortable for
operation.
Figure 3-9A.
R18 LT & VL Winch Mounting
Figure 3-9B
R18 LT & VL Handwheel Mounting

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3.10 WINCH/HANDWHEEL MOUNTING – LORENZ WINCH
1. Refer to Figure 3-10. Clamp winch to vertical leg “A”. Mount the winch such that any optional canopy cover will not
interfere with removing and replacing the winch cover.
2. Attach the handwheel to the winch adapter plate. Install handwheel adapter on input shaft. Install flat washer and hex bolt to
retain handwheel onto winch.
3. Attach the spinner knob to the handwheel using the preassembled hardware. Select the hole that is most comfortable for
operation.
Figure 3-10
Lorenz Winch & VL Handwheel Mounting

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3.11 REEVING THE WINCH
3.11.1 R18 LT WINCH
1. Refer to Figure 3-11. Remove the top and bottom guards from the winch housing by removing the (4) ¼ -20 pan head
screws.
2. Position the winch drum so that the set screw faces at a 90 angle or perpendicular to, the vertical leg “A”.
3. Starting from the bottom of winch, reeve the cut end of cable between the cable guide roller assembly, and up the backside of
winch. Wrap the cable over the top of winch drum, inserting cable into the hole on the LEFT SIDE of drum as shown in
Figure 3-10. Keep the cable flush with the drum wall.
CAUTION:
DO NOT ALLOW END OF CABLE TO EXTEND OUT OF THE WINCH DRUM.
4. Secure the cable by tightening down the set screw using the Allen wrench included in the VL winch hardware bag.
WARNING:
WHEN REEVING THE WINCH, CLOCKWISE ROTATION OF THE HANDWHEEL MUST
RAISE, NOT LOWER, THE PLATFORM. IF CLOCKWISE ROTATION OF THE
HANDWHEEL LOWERS THE PLATFORM, YOU HAVE REEVED THE WINCH
INCORRECTLY. AN UNCONTROLLED FREEWHEELING CAN BE TRIGGERED WITH
THE WEIGHT OF A BOAT.
FREEWHEELING CAN CAUSE EQUIPMENT OR BOAT DAMAGE. HOWEVER, IF
FREEWHEELING OCCURS, NEVER TRY TO STOP IT. THIS CAN CAUSE SERIOUS
PERSONAL INJURY.
5. When wrapping the drum, do not allow any horizontal gaps in the cable winding.
6. When the winch reeving is done, the guards must be reinstalled. Do NOT operate the winch without the guards installed.
7. Refer to Figure 3-8. Tighten down the nut to fasten the A-B load tube cable stud to leg B. Add and tighten a jam nut to the
cable nut to lock the position.
Figure 3-11.
R18LT Winch Cable Reeving