RHINO PD-55 User manual

OWNERS MANUAL
OWNERS MANUAL


MODEL: 070012, 070013
MODEL: 070012, 070013
Form 000302-09/2017
Form 000302-09/2017
™
™
A TRADITION OF QUALITY AND SERVICE SINCE 1975
A TRADITION OF QUALITY AND SERVICE SINCE 1975
WWW.RHINOTOOL.COM
WWW.RHINOTOOL.COM
Rhino Tool Company, Inc. | P.O. Box 111 | Kewanee, IL 61443 | 309.853.5555 | 866-707-1808
Rhino Tool Company, Inc. | P.O. Box 111 | Kewanee, IL 61443 | 309.853.5555 | 866-707-1808

i
i15
i
i
To help you make informed decisions about safety, you
will nd important safety information in a variety of forms,
including:
• Safety Labels on the post driver
• Safety Messages Preceded by a safety alert
symbol and one of three signal words, DANGER,
WARNING, or CAUTION. These signal words mean:
Immediate hazards that will result in
severe personal injury or death.
Hazards or unsafe practices that could
result in personal injury.
Hazards or unsafe practices that could
result in injury, product or property
damage.
• Safety Headings such as IMPORTANT SAFETY
INFORMATION.
• Safety Section such as POST DRIVER SAFETY.
• Instructions how to use this post driver correctly
and safely.
TAKE SAFETY SERIOUSLY TROUBLE SHOOTING
15
Your safety, and the safety of oth-
ers, is very important. The proper
and safe use of your Rhino® post
driver is an important responsibility
and should be taken seriously.
Keep this owner’s manual avail-
able, so you can refer to it at
any time. This owner’s manual is
considered a permanent part of the
post driver and should remain with
the post driver if resold.
The information and specications
included in this publication were
in e󰀨ect at the time of approval
for printing. Rhino Tool Company,
Inc. reserves the right, however,
to discontinue or change
specications or design at any time
without notice and without incurring
any obligation whatever. No part of
this publication may be reproduced
without written permission from:
Rhino Tool Company
Your safety, and the safety of oth-
ers, is very important. The proper
and safe use of your Rhino® post
driver is an important responsibility
and should be taken seriously.
Keep this owner’s manual avail-
able, so you can refer to it at
any time. This owner’s manual is
considered a permanent part of the
post driver and should remain with
the post driver if resold.
The information and specications
included in this publication were
in e󰀨ect at the time of approval
for printing. Rhino Tool Company,
Inc. reserves the right, however,
to discontinue or change
specications or design at any time
without notice and without incurring
any obligation whatever. No part of
this publication may be reproduced
without written permission from:
Rhino Tool Company
!WARNING
!DANGER
!CAUTION
IMPORTANT
NOTE
!WARNING
!DANGER
!CAUTION
IMPORTANT
NOTE
!WARNING
!DANGER
!CAUTION
IMPORTANT
NOTE
This book contains important safety information.
Please read it carefully.
Call your local dealer, service center or Rhino Tool
Company for more assistance with your post driver
i
To help you make informed decisions about safety, you
will nd important safety information in a variety of forms,
including:
• Safety Labels on the post driver
• Safety Messages Preceded by a safety alert
symbol and one of three signal words, DANGER,
WARNING, or CAUTION. These signal words mean:
Immediate hazards that will result in
severe personal injury or death.
Hazards or unsafe practices that could
result in personal injury.
Hazards or unsafe practices that could
result in injury, product or property
damage.
• Safety Headings such as IMPORTANT SAFETY
INFORMATION.
• Safety Section such as POST DRIVER SAFETY.
• Instructions how to use this post driver correctly
and safely.
TAKE SAFETY SERIOUSLY TROUBLE SHOOTING
!WARNING
!DANGER
!CAUTION
IMPORTANT
NOTE
!WARNING
!DANGER
!CAUTION
IMPORTANT
NOTE
!WARNING
!DANGER
!CAUTION
IMPORTANT
NOTE
This book contains important safety information.
Please read it carefully.
Call your local dealer, service center or Rhino Tool
Company for more assistance with your post driver
Symptom Explanation/Procedure
Post lodged in the
driver
1. Remove the 2 bolts that secure the adapter and separate the driver from the adapter.
2. Slide the adapter down the post to expose the top of the post. With the proper cutting tool for the type of post, cut
through the post below the ared portion.
3. Once the deformed portion is removed, slide the adapter off the post and reassemble it to the driver. Please follow
bolt tightening procedure.
Drives post slow
or sluggish
performance
1. Inspect the chuck to see if there is any foreign material blocking the piston.
2. Check to see if piston is moving freely by disconnecting the driver from air, tipping upside down and back upright.
You should be able to hear the piston moving freely.
3. Check to ensure the rate of lubrication is adequate.
4. If using a FRL, inspect the lter on the FRL, if impacted with residue replace with new lter.
5. Inspect the lter on the Throttle. If clogged, blow off debris with air hose, or clean with a common cleaning solvent.
6. Check to see if air pressure is correct
7. Check output on compressor
8. In temperatures under 40ºF (4ºC) or high humidity conditions check air lines and tool for icing.
Noticeable air passing
through driver or
“blow by”
To conrm this condition exists, connected to air source, place driver on a post, while activating the throttle lift the
driver slightly if the piston increases in activity blow by is conrmed. This indicates there is most likely damaged or
worn parts inside the driver. In this event the driver should be sent to Rhino Tool Company to be inspected and we
will report if the driver is repairable.
Other problems or
technical questions
Other problems or technical questions: Document your serial number and contact Rhino Tool Company. Phone:
309.853.5555 or Toll Free 866-707-1808, Fax:[phone], Email: [email protected]. In Europe contact Eurogate
Int. F: (0031) (0) 523 638286, M: (0031) (0) 610 502607.
Symptom Explanation/Procedure
Post lodged in the
driver
1. Remove the 2 bolts that secure the adapter and separate the driver from the adapter.
2. Slide the adapter down the post to expose the top of the post. With the proper cutting tool for the type of post, cut
through the post below the ared portion.
3. Once the deformed portion is removed, slide the adapter off the post and reassemble it to the driver. Please follow
bolt tightening procedure.
Drives post slow
or sluggish
performance
1. Inspect the chuck to see if there is any foreign material blocking the piston.
2. Check to see if piston is moving freely by disconnecting the driver from air, tipping upside down and back upright.
You should be able to hear the piston moving freely.
3. Check to ensure the rate of lubrication is adequate.
4. If using a FRL, inspect the lter on the FRL, if impacted with residue replace with new lter.
5. Inspect the lter on the Throttle. If clogged, blow off debris with air hose, or clean with a common cleaning solvent.
6. Check to see if air pressure is correct
7. Check output on compressor
8. In temperatures under 40ºF (4ºC) or high humidity conditions check air lines and tool for icing.
Noticeable air passing
through driver or
“blow by”
To conrm this condition exists, connected to air source, place driver on a post, while activating the throttle lift the
driver slightly if the piston increases in activity blow by is conrmed. This indicates there is most likely damaged or
worn parts inside the driver. In this event the driver should be sent to Rhino Tool Company to be inspected and we
will report if the driver is repairable.
Other problems or
technical questions
Other problems or technical questions: Document your serial number and contact Rhino Tool Company. Phone:
309.853.5555 or Toll Free 866-707-1808, Fax:[phone], Email: [email protected]. In Europe contact Eurogate
Int. F: (0031) (0) 523 638286, M: (0031) (0) 610 502607.
© 2013, 2015, 2017 Rhino Tool Company Inc., - All Rights Reserved
© 2013, 2015, 2017 Rhino Tool Company Inc., - All Rights Reserved

ii
© 2017 Rhino Tool Company Inc., - All Rights Reserved
CONTENTS
Section Page
Safety Symbol Description.........................................................i
Table of Contents ...............................................................ii
Introduction ....................................................................iii
Rhino®PD-45 and PD-55 Safety ....................................................1
Chuck Sizing Guide .............................................................4
Assembling PD-45 and PD-55 to Post Driving System .................................5
Rhino®PD-45 and PD-55 Operating Instructions ......................................7
Rhino®PD-45 and PD-55 Service Instructions ........................................9
Rhino®PD-45 Parts List .........................................................10
Rhino®PD-55 Parts List .........................................................12
Limited Warranty and Registration ................................................14
Rhino®Air Operated Post Driver Troubleshooting....................................15

INTRODUCTION
Congratulations on your selection of the Rhino®PD-45 or
PD-55 post driver. We are certain that you will be pleased with
your purchase. Rhino®Air Operated Post Drivers are built with
extremely high quality components. From the cast body to the
piston, each component and alloy steel accessory for the drivers
are rst quality and when operated and stored properly will
serve you for years. See the chart to the right for post driving
applications these drivers are suited for.
We suggest you read the warranty information fully and
understand its coverage and your responsibilities of ownership.
To receive a warranty extension on the driver components, log on
to http://rhinotool.com/contact-support/warranty-information/ and
ll out the owner’s registration.
When your Rhino®post driver needs scheduled maintenance, the
technical service sta here at Rhino Tool Company is standing
by to assist you. Our fully trained sta can walk you through the
process of inspecting and maintaining your post driver if you
experience diculty. Again, congratulations on your selection and
from the dedicated team here at Rhino Tool Company, THANK
YOU for choosing a genuine Rhino®post driver.
Kindest Regards,
The Rhino Tool Team
iii
Model PD-45 PD-55
Duty Medium Medium
Air Consumption CFM@90 psi (6.21 BAR) 30 (0.85m3/min) 42 (1.19m3/min)
Wt. lb (kg) 46.3 (311) 54.6 (24.8)
Master Chuck inches (mm) 3” ID (76.2) 3-7/8” ID (98.4)
Applications inches (mm)
Fiberglass T Posts X X
3/4" (19) to 1" (25.4) Ground Rod X X
3/4" (19) to 1-1/2" (38)
Reinforcing Bar Tent Stakes
X X
1" (25.4) Concrete Form Pins X X
1” (25.4) Pipe X X
1-1/4" (31.75) to 1-1/2" (38) Pipe X X
1-5/8" (40.6) Pipe X X
2" (50.8) Pipe X X
2-1/2” (63.5) X X
3" (76.1) Pipe X
T Posts X X
Telespar Posts X
Telespar Post Breakaway Bases *X
1.2 to 1.5 lbs/ft Channel Posts X X
2 to 2.75 lbs/ft Channel Posts X
3 to 4 lbs/ft Channel Posts X
Channel Post Breakaway Bases *X
C Posts X
Rectangular Posts X X
* To drive these type of posts close to the ground you will need to order a special driving cap or adaptor.
Contact your Rhino servicing dealer for information.

1
Rhino®PD-45/PD-55 SAFETY
The Rhino®PD-45 and PD-55 Post Drivers are designed to drive
many types of post and other like items into the ground. (See
Chart on page iii) Uses, other than those intended, can result in
injury to the operator, others near by, or damage to the driver and
to the surrounding area may result as well.
This post driver is intended for use by professional installers.
Never allow untrained personnel or children to operate this tool.
Most accidents can be prevented if you follow all instructions in
this manual and on the post driver. The most common hazards
are described in the following text, along with the best method
to protect yourself and others. If you or any operator doesn’t
understand any of the instructions, call Rhino at (309) 853-
5555 or toll free 866-707-1808. In Europe contact Eurogate Int.
(0031) (0) 523 638286 or (0031) (0) 610 502607. It is VERY
IMPORTANT to understand that your driver is a very powerful
machine.
AVOID SERIOUS INJURY OR DEATH,
READ BEFORE USING YOUR POST
DRIVER!
UNDERGROUND UTILITIES: Be
absolutely sure you know where all
underground utilities are before driving so
you can avoid hitting them while driving a post into the ground.
Utilities include but are not limited to Electric, Gas, Telephone,
Water, Sewer, TV Cable, Lawn Sprinklers, Etc. Hitting an
underground utility could be EXTREMELY DANGEROUS for
the operator and others.
AIR PRESSURE: It is strongly
recommended that you use a Filter-Regulator-
Lubricator in combination with your Rhino
Air Operated Post Driver. The use of the pressure regulator is
required for safety. Set the pressure regulator at 90 PSI (6.2 bar).
Higher air pressures will not make your driver perform better.
High air pressure could cause your post driver to lift o and fall
from the post causing serious injury or death. Do not tie down the
throttle valve so it will not shut o when released. If the throttle
valve does not stop the unit immediately when released, repair
or replace it. Slowly squeeze the air throttle valve lever to
start the driver. Opening the throttle valve slowly will prevent a
violent start of the driver. Never use anything to keep the throttle
valve lever in the open position other than the operator’s hand.
For safety, the valve must close, stopping the drive, when the
operator releases the valve lever.
CHUCK SIZING: A chuck or chuck adapter
that is too large for the post being driven may
contribute to a condition which would allow
the post driver to fall from the post causing serious injury or
death. Do not use a chuck or chuck adapter that is too large for
the post being driven. The post should be loose in the chuck or
IMPORTANT SAFETY INFORMATION
!WARNING
!DANGER
!CAUTION
IMPORTANT
NOTE
!WARNING
!
DANGER
!CAUTION
IMPORTANT
NOTE
!WARNING
!DANGER
!CAUTION
IMPORTANT
NOTE
!WARNING
!DANGER
!CAUTION
IMPORTANT
NOTE

chuck adapter with a minimum of 1/8” (3 mm) clearance and not
over 5/8” (15.9 mm) clearance. The post driver piston should hit
the post as squarely as possible. If the t is too loose, damage
may be caused to the driver, chuck, or chuck adapter causing
them to fail. Chucks and chuck adapters wear out and should
be replaced as needed. Inspect your driver’s chuck and chuck
adapters frequently. If you are in doubt, return your chuck, chuck
adapter, or any other part to the factory, freight prepaid, for a free
inspection.
SAFETY EQUIPMENT: Always wear the
proper safety equipment when operating the
post driver. This includes hard hat, safety glasses, safety shoes,
ear protection, back supports, antivibration gloves, and any other
safety equipment for the operator and other personnel near the
driver as advised by, ANSI, NIOSH, OSHA, or any other safety
regulatory agency, or the employer or the owner of this post
driver.
SAFETY CHECKS: Check your driver daily
for loose bolts, cracks, bulges or abnormalities
in welds, castings, chuck or chuck adapters, top cover, piston,
air line, or any other part. Do not repair any parts. Immediately
replace excessively worn or defective parts with new parts. Do
not run the unit with damaged or defective parts. If you are in
doubt, return your driver, chuck, chuck adapter, or any other part
to the factory, freight prepaid, for a free inspection.
REMEMBER ALWAYS PUT SAFETY
FIRST! Do not operate the post driver if any
unsafe conditions are present.
Do not put anything but a post into the chuck
on your driver.
Do not operate your post driver unless it is on
a post to be driven. Operation of the driver
without it driving on a post could damage it.
WARNING LABELS: If your post driver’s warning label is
marred or destroyed, replace it immediately. Simply call Rhino
Tool Company and we will send you a new warning label at no
charge.
LUBRICATION: YOU MUST OIL YOUR POST DRIVER
WHILE IT IS OPERATING. If using a FRL, set the lubricator
on your Filter-Regulator-Lubricator in the air line to the post
driver so it will deliver approximately 10 drops of oil per
minute. Preferably the Filter-Regulator-Lubricator should not
be separated from the driver by more than 25 ft. (79 m) of hose.
Make certain that any new air hose between the Filter-Regulator-
Lubricator and the post driver has been thoroughly lubricated.
The procedure for lubricating the hose is as follows—Remove
the air hose from your post driver and AFTER SECURING
THE AIR LINE SO IT CAN’T WHIP AROUND TO INJURE
SOMEONE, open the lubricator wide open so that a steady
PD-45 and PD-55 DRIVER SAFETY... continued IMPORTANT SAFETY INFORMATION
!WARNING
!DANGER
!CAUTION
IMPORTANT
NOTE
!WARNING
!DANGER
!CAUTION
IMPORTANT
NOTE
!WARNING
!DANGER
!CAUTION
IMPORTANT
NOTE
2
!
WARNING
!DANGER
!CAUTION
IMPORTANT
NOTE
!WARNING
!DANGER
!CAUTION
IMPORTANT
NOTE

3
stream of oil runs into the air stream after the throttle valve has
been activated.
Actuate the air throttle valve and run the air through your hose
(aimed at a piece of cardboard) until an oil lm is seen coming
out of the air hose where it connects to the driver. Periodically
check to make sure your driver is receiving oil. Air and oil will
be exhausted through the chuck. If in doubt, remove the air line
from the driver and using the same procedures stated above check
to see if an oil lm is being exhausted from the hose end that
connects to the driver. If oil is coming out of the hose, reconnect
the air hose to the driver.
Use SAE 5 wt. oil in cold weather, SAE 10 wt. oil for mild
weather to 80° C (27° F) and SAE 20 wt. oil for hot weather. We
recommend non-detergent oil to prevent degradation of the air
hose. Do not use synthetic oil as it impedes atomization of the oil
in the airstream.
AIR SUPPLY: You must have an adequate supply of clean air
at the proper pressure. Air supplied to your post driver must be
ltered. Drain water from the air compressor air tank prior to use.
It is recommended a Filter-Regulator-Lubricator to help remove
water, rust and other particulate from the air supply. It will greatly
increase the life of your post driver and decrease maintenance
costs.
AIR REQUIREMENTS
PD-45: 30 CFM (0.85 m3/min.) @ 90 PSI (6.2 bar)
PD-55: 42 CFM (1.19 m3/min.) @ 90 PSI (6.2 bar)
AIR HOSE: It is recommended that you use a 3/4” (19.05 mm)
double braid air hose with an oil resistant lining to supply air to
your post driver.
PD-45 and PD-55 DRIVER SAFETY... continued IMPORTANT SAFETY INFORMATION

Rhino®PD-45/PD-55 Chuck Sizing
4
A chuck or Chuck
Adapter that is too
large for the post being driven may
contribute to a condition which would
allow the post driver to fall from the
post causing serious injury or death!
Please note, chuck and chuck adapter sizes
shown (Chart 1) are actual inside dimen-
sions of the opening. To select the proper
adapter, measure the longest outside
dimension of the post to be driven to
conrm it will t inside the opening. In
the case of square or rectangular posts
measure the longest diagonal from corner
to corner.
Fig. 1 illustrates how to measure your post
outside dimensions to specify the appro-
priate adapter.
!WARNING
!DANGER
!CAUTION
IMPORTANT
NOTE
Model PD-45 PD-55
Description/Actual ID
in (mm)
Part No. Part No.
4-1/4 (107.9) 070060 Optional Master
3 7/8 (98.4) Master
3-1/2 (88.9) 070609
3 (76.2) Master 070610
2-1/2 (63.5) Adapter 070600 070611
2 (50.8) Heavy Adapter 070871 070615
2 (50.8) Adapter 070601 070612
1-1/2 (38.1) Adapter 070602 070613
1 (25.4) Adapter 070603 070614
1.2 to 1.5 Channel 070606 070617
2 to 2.75 Channel 070618
3 to 4 Channel 070619
4-1/16 (103.2) Square
Wood Post Chuck
070590
Chart 1 - Master chuck and chuck adapter
sizes and part numbers.
Select the proper Chuck I.D. or Shape then
order the part number under your post
Driver’s Model Number.
Fig. 1 - How to measure post to specify the
appropriate chuck or chuck adapter

5
1
5
6
10
9
11
7
11
10
8
2
3
4
From Compressor
6
9
Fig. 2 - Connecting PD-45 to a post driving system.
No.
Part
No. Description (mm)
1 070012 PD-45 Post Driver
w/3" (76.2) Chuck
2 070600 2-1/2" (63.5) Chuck Adapter (See
Chart 1 for more options)***
3 517702 Compression Washers
(See Fig. 5)***
4 500007 Cap Screws (See Fig. 6) ***
5 600000 Throttle Valve Kit
6 607000 Hose Assembly*
No.
Part
No. Description (mm)
225005 Filter-Regulator-Lubricator (FRL) & Carrier
7 225001 Carrier for FRL (FRL not included)
8 601128 Filter-Regulator-Lubricator (Without Carrier)
9 606600 Air Line Coupler**
10 606601 Coupler Safety Clip
11 230041 Nipple**
* Order to desired length
** Optional on FRL
*** Optional - includes items 3 and 4

6
1
5
10
6a6
7
11
10
8
2
3
4
From Compressor
6b
9
11
9
Fig. 3 - Connecting PD-55 to a post driving system.
No.
Part
No. Description
1 070013 PD-55 Post Driver
w/3" (76.2) Chuck
2 070609 3-1/2" (89) Chuck Adapter
(See Chart 1 for more
options)***
3 517702 Compression Washers
(See Fig. 5)***
4 500007 Cap Screws (See Fig. 6)***
5 600000 Throttle Valve Kit
No.
Part
No. Description
6 607000 Hose Assembly*
225005 Filter-Regulator-Lubricator (FRL) & Carrier
7 225001 Carrier for FRL (FRL not included)
8 601128 Filter-Regulator-Lubricator (Without Carrier)
9 60600 Air Line Coupler**
10 606601 Coupler Safety Clip
11 230041 Nipple**
* Order to desired length
** Optional on FRL
*** Optional - includes items 3 and 4

7
It is very important to understand that your post driver is a very
powerful machine. With proper care and maintenance, your
Rhino®PD-45 and PD-55 will give you many years of trouble
free service. You must read and understand your post driver oper-
ating instructions before using the post driver. This post driver is
intended for use by professional installers. Never allow untrained
personnel or children to operate this tool.
Visually inspect your post driver before use. The interior of the
chuck tube should be checked for obstructions or damage to the
chuck tube. The outer surfaces of the driver should also be in-
spected for any defects. Check airlines for any abnormalities such
as bulges, wear spots or tears and replace if necessary. Inspect all
couplings are secure and safety clips are in place. Do not use if
there is any damage or until the damage is corrected and repaired.
Keep the post driver lubricated per manufacturer’s specications.
1. Blow out air lines before coupling them to your post driver.
This precaution will help remove any dirt that may have en-
tered an open hose.
Do not turn on pressurized air through an
unsecured air line; the air line could whip
around causing serious injury.
2. Check your Filter-Regulator-Lubricator. Make sure the regula-
tor is set at no more than 90 PSI (6.2 bar). See WARNING:
AIR PRESSURE on page 1 for instructions. Make sure the
bowl has been drained and the lubricator lled with the proper
weight oil. See LUBRICATION
on page 2.
3. Do not use a chuck or chuck
adapter that is too large for the post
being driven. See WARNING:
CHUCK SIZING, on page 2 for
instructions. If the t is too loose
it is not safe to operate the driver,
damage may occur to the driver and
the driver may batter the end of the
post.
4. Place the driver on the post to be
driven. Position the driver (Fig. 4)
aligned centered to the post. If not
aligned properly, damage could
be caused to the driver or the post.
Slowly squeeze the air throttle
valve lever to start the driver.
Opening the throttle valve slowly
will prevent a violent start of the
driver. Never tape, wire, etc., the throttle valve lever open.
AIR REQUIREMENTS
PD-45: 30 CFM (0.85 m3/min.) @ 90 PSI (6.2 bar)
PD-55: 42 CFM (1.19 m3/min.) @ 90 PSI (6.2 bar)
Rhino®PD-45/PD-55 General Operating Instructions
!WARNING
!DANGER
!
CAUTION
IMPORTANT
NOTE
Fig. 4 - Proper alignment
of driver and post.
Post
Driver
Post
RIGHT WRONG

8
5. Keep dirt out of the chuck. It could enter the unit causing dam-
age. If dirt gets into the chuck, disconnect the driver from the
air supply, remove the chuck and clean out the dirt. Be careful
to keep dirt out of the driver during reassembly and be sure the
bolts holding the chuck are tight and properly torqued.
Make certain the surfaces are free of dirt, oil and grease. It is
important to install compression washers properly or they will
not lock the bolt securely. Place the compression washer with the
center of the cone next to the bolt head being tightened (See Fig.
5). Then tighten the bolt with a torque wrench until the proper
torque for the size of bolt being tightened is reached (See Fig. 6).
Check bolt tightness daily.
If you are driving the same temporary posts time after time, the
posts will tend to ll with dirt after a few drives. The dirt may
be pumped out the top of the post into your driver. Rhino Tool
Company suggests you pinch the lower end of the post together,
which will keep the dirt out.
There are several benets to doing this. It will decrease the
weight of your temporary post stock by hundreds of pounds
making it easier to handle the posts, it eliminates the mess of
dried dirt falling out of the posts and eliminates hundreds of
pounds of extra weight being hauled time and again by your
trucks and trailers which saves you fuel.
Fig. 6 - Proper bolt torque. Refer to the data in the above chart
when reconnecting the chuck to the driver after cleaning out dirt
or foreign materials from inside the chuck.
Bolt Torque Chart
Thread Size Maximum Torque Ft. Lbs. (N*m)
(Grade 5) Dry Lubed
7/16-14 UNC 49 (66.43) 37 (50.14)
1/2-13 UNC 75 (101.68) 57 (77.28)
3/8-16 UNC 31 (42.03) 23 (31.18)
Bolt
Compression
Washer, in correct
position
Fig. 5 - Proper installation of compression washer and bolts.

9
Rhino®PD-45/PD-55 Service Instructions
Following the service requirements for the PD-45 and PD-55 will
insure years of trouble free post driving.
Before any service is preformed ensure
that the unit is disconnected from air
supply and not under pressure.
Each Use:
1. Drain the water from the air compressor reservoir.
2. Ensure the air pressure setting on the FRL is correct.
3. Check oil level on the FRL and ll when needed.
Please see the instructions in the Rhino® FRL owners
manual for the FRL operation.
Routinely:
1. Drain the lter stage of the FRL regularly, especially in winter.
As needed clean the air lter element.
2. Check the bolts on your post driver to make sure they are tight.
(See Fig. 6) Do not over torque the bolts.
3. If you suspect the piston is not moving freely, disassemble the
driver, inspect the piston and inside wall of the cylinder for
galling. If evident, call Rhino Tool Company for assistance. If
no damage is apparent, carefully insert the piston and posi-
tion the driver body on its side. By hand, cycle the driver’s
piston back and forth while rotating slightly to make sure it
is not binding. Listen closely for scratching, and watch the
inside wall of the cylinder for abrasion from the piston. If a
new scratch appears, mark the location on the piston with a felt
tipped marker. Carefully remove the piston, inspect the side
aligned to the mark for nicks and use emery cloth to smooth
out raised edges that are evident. Carefully reinsert the piston
and repeat this process to ensure abrading is eliminated. Then
reassemble and torque bolts accordingly. (See Fig. 6)
4. When storing the post driver for prolonged periods, add extra
oil into the air inlet of the post driver. Slowly roll the driver
over to allow the oil to coat all inside surfaces, then stand the
driver upright, to allow any condensation to drain.
5. Immediately replace any damaged parts with new. If the driver
is not performing properly, contact Rhino or your Rhino
representative. If the problem with your Rhino unit, any part
or accessory is undetermined, contact Rhino Tool Company to
obtain a “Return Goods Authorization” number (RGA), then
send it freight prepaid to Rhino. Include your serial number if
warranty is still in place. We will conduct a free examination
to conrm what is wrong, advise you if unit can be repaired,
and any costs to be incurred.
6. If warning labels are damaged, contact Rhino to receive free
replacement labels.
!WARNING
!DANGER
!CAUTION
IMPORTANT
NOTE
!WARNING
!DANGER
!CAUTION
IMPORTANT
NOTE

10
Rhino®PD-45 Driver Parts List
15 16
17
11
12
13
24
14
10
19
20 21 23
22
18
1
2
3
4
5
6
78
9

11
Rhino®PD-45 Driver Parts List
Number Part No. Name Number Part No. Name
070012 Model PD-45 with 3" (76.2 mm) I.D. Master Chuck 15 500178 Cap Screw (2 w/optional adapter)
1 070096 Body 16 517702 Compression Washer (2 per driver) w/adapter
2 070023 Piston 17 070600 (Optional) 2 1/2" (63.5 mm) I.D. Chuck Adapter**
3 070097 Top Cover 18 070606 (Optional) Channel Post Chuck Adapter**
4 499402 O-ring 600000 Throttle Valve Kit w/ 5 ft. Hose Assembly ***
5 500082 Cap Screw (6 per driver) 19 607000 3/4" (19 mm) Hose Assembly
6 517696 Compression Washer (6 per driver) 19 605006 3/4" (19 mm) Hose Per Foot (Order Length Needed)
7 000235 Model/Serial No./Warning Plate 20 610026 Throttle Valve with Lever Guard
8 519004 Metal Tack (4 per driver) 21 610024 Screen Fitting
9 230400 Pipe Plug 22 606600 Coupler (2 per driver)
10 500178 Cap Screw (4 per driver) 23 606601 Safety Clip
11 517702 Compression Washer (4 per driver) 24 000245 Warning Label
12 700007 Gasket * Includes number 10, 11, 12, 13, 14, 24
13 070591 3" (76.2 mm) I.D. Master Chuck Assembly* ** See pages 4—6 for specifying Chuck Adapter to your application
14 000135 Rhino Decal *** Includes number 19, 20, 21, 22, 23

12
Rhino®PD-55 Driver Parts List
15 16
17
11
12
13
24
14
10
19
20 21 23
22
18
1
2
3
4
5
6
78
9

13
Rhino®PD-55 Driver Parts List
Number Part
No.
Name Number Part
No.
Name
070013 Model PD-55 with 3-7/8" (98.4.2 mm) I.D. Master Chuck 15 500178 Cap Screw (2 w/optional adapter)
1 070580 Body 16 517702 Compression Washer (2 per driver) w/adapter
2 070034 Piston 17 070609 3 1/2" (88.9 mm) I.D. Chuck Adapter**
3 070581 Top Cover 18 070617 Channel Post Chuck Adapter**
4 499401 O-ring 600000 Throttle Valve Kit w/ 5 ft. Hose Assembly ***
5 500021 Cap Screw (6 per driver) 19 607000 3/4" (19 mm) Hose Assembly
6 517705 Compression Washer (6 per driver) 19 605006 3/4" (19 mm) Hose Per Foot (Order Length Needed)
7 000235 Model/Serial No./Warning Plate 20 610026 Throttle Valve with Lever Guard
8 519004 Metal Tack (4 per driver) 21 610024 Screen Fitting
9 230400 Pipe Plug 22 606600 Coupler (2 per driver)
10 500178 Cap Screw (4 per driver) 23 606601 Safety Clip
11 517702 Compression Washer (4 per driver) 24 000244 Warning Label
12 700001 Gasket * Includes number 10, 11, 12, 13, 14, 24
13 070592 3" (76.2 mm) I.D. Master Chuck Assembly* ** See page 4 for specifying Chuck Adapter to your application
14 000135 Rhino Decal *** Includes number 19, 20, 21, 22, 23

14
Warranty: RHINO TOOL COMPANY warrants to the original pur-
chaser for a period of thirty (30) days from the date of purchase
that its Air Operated Post Driver is free from defects in manufac-
ture and materials. In the event of a manufacturing defect during
the Warranty period, the Post Driver must be returned freight
prepaid to RHINO TOOL COMPANY. If inspection shows a defect
in material or workmanship, RHINO will repair or replace without
charge.
Exclusive Remedy: The sole and exclusive remedy under this
Warranty is repair or replacement of the product by RHINO TOOL
COMPANY.
Disclaimer: In no event shall RHINO TOOL COMPANY be li-
able for indirect, incidental or consequential damages arising
from the sale or use of this product, at any time. RHINO TOOL
COMPANY disclaims liability for any implied warranties, in-
cluding implied warranties of “Merchantability” and “Fitness
for a Specic Purpose”.
Limitation: This Warranty DOES NOT APPLY to the physical ap-
pearance of any product or to any product that has been misused,
abused, improperly maintained, altered or repaired by unauthor-
ized persons, or to repairs required by normal wear and tear.
Extended: The purchaser may extend the original LIMITED
WARRANTY above to ONE YEAR from the date of purchase, by
registering the equipment with RHINO TOOL COMPANY WITHIN
THIRTY (30) DAYS OF DATE OF PURCHASE.
Transferability: The above Limited Warranty is non-transferable.
IMPORTANT
Instructions for obtaining optional extended warranty:
You must complete your Owner Registration by lling out the on-
line warranty form within thirty (30) days of purchase.
Rhino will conrm your extended warranty after receiving your
online submission or Owner Registration Card.
To register your product online visit:
http://rhinopostdrivers.com/contact-support/warranty-information/
Rhino®Limited Warranty
Air Operated Post Drivers

i
i15
i
i
To help you make informed decisions about safety, you
will nd important safety information in a variety of forms,
including:
• Safety Labels on the post driver
• Safety Messages Preceded by a safety alert
symbol and one of three signal words, DANGER,
WARNING, or CAUTION. These signal words mean:
Immediate hazards that will result in
severe personal injury or death.
Hazards or unsafe practices that could
result in personal injury.
Hazards or unsafe practices that could
result in injury, product or property
damage.
• Safety Headings such as IMPORTANT SAFETY
INFORMATION.
• Safety Section such as POST DRIVER SAFETY.
• Instructions how to use this post driver correctly
and safely.
TAKE SAFETY SERIOUSLY TROUBLE SHOOTING
15
Your safety, and the safety of oth-
ers, is very important. The proper
and safe use of your Rhino® post
driver is an important responsibility
and should be taken seriously.
Keep this owner’s manual avail-
able, so you can refer to it at
any time. This owner’s manual is
considered a permanent part of the
post driver and should remain with
the post driver if resold.
The information and specications
included in this publication were
in e󰀨ect at the time of approval
for printing. Rhino Tool Company,
Inc. reserves the right, however,
to discontinue or change
specications or design at any time
without notice and without incurring
any obligation whatever. No part of
this publication may be reproduced
without written permission from:
Rhino Tool Company
Your safety, and the safety of oth-
ers, is very important. The proper
and safe use of your Rhino® post
driver is an important responsibility
and should be taken seriously.
Keep this owner’s manual avail-
able, so you can refer to it at
any time. This owner’s manual is
considered a permanent part of the
post driver and should remain with
the post driver if resold.
The information and specications
included in this publication were
in e󰀨ect at the time of approval
for printing. Rhino Tool Company,
Inc. reserves the right, however,
to discontinue or change
specications or design at any time
without notice and without incurring
any obligation whatever. No part of
this publication may be reproduced
without written permission from:
Rhino Tool Company
!WARNING
!DANGER
!CAUTION
IMPORTANT
NOTE
!WARNING
!DANGER
!CAUTION
IMPORTANT
NOTE
!WARNING
!DANGER
!CAUTION
IMPORTANT
NOTE
This book contains important safety information.
Please read it carefully.
Call your local dealer, service center or Rhino Tool
Company for more assistance with your post driver
i
To help you make informed decisions about safety, you
will nd important safety information in a variety of forms,
including:
• Safety Labels on the post driver
• Safety Messages Preceded by a safety alert
symbol and one of three signal words, DANGER,
WARNING, or CAUTION. These signal words mean:
Immediate hazards that will result in
severe personal injury or death.
Hazards or unsafe practices that could
result in personal injury.
Hazards or unsafe practices that could
result in injury, product or property
damage.
• Safety Headings such as IMPORTANT SAFETY
INFORMATION.
• Safety Section such as POST DRIVER SAFETY.
• Instructions how to use this post driver correctly
and safely.
TAKE SAFETY SERIOUSLY TROUBLE SHOOTING
!WARNING
!DANGER
!CAUTION
IMPORTANT
NOTE
!WARNING
!DANGER
!CAUTION
IMPORTANT
NOTE
!WARNING
!DANGER
!CAUTION
IMPORTANT
NOTE
This book contains important safety information.
Please read it carefully.
Call your local dealer, service center or Rhino Tool
Company for more assistance with your post driver
Symptom Explanation/Procedure
Post lodged in the
driver
1. Remove the 2 bolts that secure the adapter and separate the driver from the adapter.
2. Slide the adapter down the post to expose the top of the post. With the proper cutting tool for the type of post, cut
through the post below the ared portion.
3. Once the deformed portion is removed, slide the adapter off the post and reassemble it to the driver. Please follow
bolt tightening procedure.
Drives post slow
or sluggish
performance
1. Inspect the chuck to see if there is any foreign material blocking the piston.
2. Check to see if piston is moving freely by disconnecting the driver from air, tipping upside down and back upright.
You should be able to hear the piston moving freely.
3. Check to ensure the rate of lubrication is adequate.
4. If using a FRL, inspect the lter on the FRL, if impacted with residue replace with new lter.
5. Inspect the lter on the Throttle. If clogged, blow off debris with air hose, or clean with a common cleaning solvent.
6. Check to see if air pressure is correct
7. Check output on compressor
8. In temperatures under 40ºF (4ºC) or high humidity conditions check air lines and tool for icing.
Noticeable air passing
through driver or
“blow by”
To conrm this condition exists, connected to air source, place driver on a post, while activating the throttle lift the
driver slightly if the piston increases in activity blow by is conrmed. This indicates there is most likely damaged or
worn parts inside the driver. In this event the driver should be sent to Rhino Tool Company to be inspected and we
will report if the driver is repairable.
Other problems or
technical questions
Other problems or technical questions: Document your serial number and contact Rhino Tool Company. Phone:
309.853.5555 or Toll Free 866-707-1808, Fax:[phone], Email: [email protected]. In Europe contact Eurogate
Int. F: (0031) (0) 523 638286, M: (0031) (0) 610 502607.
Symptom Explanation/Procedure
Post lodged in the
driver
1. Remove the 2 bolts that secure the adapter and separate the driver from the adapter.
2. Slide the adapter down the post to expose the top of the post. With the proper cutting tool for the type of post, cut
through the post below the ared portion.
3. Once the deformed portion is removed, slide the adapter off the post and reassemble it to the driver. Please follow
bolt tightening procedure.
Drives post slow
or sluggish
performance
1. Inspect the chuck to see if there is any foreign material blocking the piston.
2. Check to see if piston is moving freely by disconnecting the driver from air, tipping upside down and back upright.
You should be able to hear the piston moving freely.
3. Check to ensure the rate of lubrication is adequate.
4. If using a FRL, inspect the lter on the FRL, if impacted with residue replace with new lter.
5. Inspect the lter on the Throttle. If clogged, blow off debris with air hose, or clean with a common cleaning solvent.
6. Check to see if air pressure is correct
7. Check output on compressor
8. In temperatures under 40ºF (4ºC) or high humidity conditions check air lines and tool for icing.
Noticeable air passing
through driver or
“blow by”
To conrm this condition exists, connected to air source, place driver on a post, while activating the throttle lift the
driver slightly if the piston increases in activity blow by is conrmed. This indicates there is most likely damaged or
worn parts inside the driver. In this event the driver should be sent to Rhino Tool Company to be inspected and we
will report if the driver is repairable.
Other problems or
technical questions
Other problems or technical questions: Document your serial number and contact Rhino Tool Company. Phone:
309.853.5555 or Toll Free 866-707-1808, Fax:[phone], Email: [email protected]. In Europe contact Eurogate
Int. F: (0031) (0) 523 638286, M: (0031) (0) 610 502607.
© 2013, 2015, 2017 Rhino Tool Company Inc., - All Rights Reserved
© 2013, 2015, 2017 Rhino Tool Company Inc., - All Rights Reserved

OWNERS MANUAL
OWNERS MANUAL


MODEL: 070012, 070013
MODEL: 070012, 070013
Form 000302-09/2017
Form 000302-09/2017
™
™
A TRADITION OF QUALITY AND SERVICE SINCE 1975
A TRADITION OF QUALITY AND SERVICE SINCE 1975
WWW.RHINOTOOL.COM
WWW.RHINOTOOL.COM
Rhino Tool Company, Inc. | P.O. Box 111 | Kewanee, IL 61443 | 309.853.5555 | 866-707-1808
Rhino Tool Company, Inc. | P.O. Box 111 | Kewanee, IL 61443 | 309.853.5555 | 866-707-1808