Rice Lake DIGI DS-425 User manual

74262
DS-425
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DS - 425 OPERATION MANUAL
INDEX
SECTION PAGE
1.0 GENERAL 1-5
1.1. Warranty And Limitation Of Liability I
1.2. Appearance 1-2
1.3. Model Specification 2-3
1.4. Key Layout & Function 3
1.5. Display Layout & Function 4
2.0 INITIAL SET-UP 5-6
2.1. Unlocking 5
2.2. Location Of Span Switch 6
3.0 OPERATION 7-11
3.1. System On/Off 7
3.2. Tare 7
3.3. Gross And Net Weight Conversion 8
3.4. Weight Unit Change 8
3.5. Counting Operation 8
3.6. Set-point 9-11
4.0 MAINTENANCE 12-16
4.1. Check Status Of Span Switch 12
4.2. Calibration 12
4.3. Customer Specification Setting 13
4.4. Weights & Measures Specification Setting 13
4.5. View Internal Count 14
4.6. Software Specification List 14-15
4.7. System Display Information (Error Messages) 16
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DS-425 OPERATION MANUAL 12-02.d 1
1.0. GENERAL
1.2. Appearance
1.2.1 Overall View
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DS-425 OPERATION MANUAL 12-02.d 2
1.0. GENERAL
1.2. Appearance
1.2.2 Display Panel View
1.3. Model Specification
1.3.1. Main Feature
•Model : DS-425
•Display Resolution : 1/1000, 1/1500, 1/2000, 1/2500, 1/3000, 1/5000, 1/6000,
1/7500,
1/10000, 1/15000, 1/20000, 1/25000, 1/30000
•Internal Resolution : 1/250000, 1/300000
•Capacity : 300g, 600g, 1.5kg, 3kg, 6kg, 15kg,30kg
•Display : Liquid Crystal (With back-light new design GD-584)
Weight display : 8 Segment , 6 Digit
Weigh Unit : 4 Symbol ( kg, g, lb., oz. )
Other Symbol : 4 Set Point Indicator Symbol (S1, S2, S3, S4)
8 other ind. symbol (ZERO,NET, STD, U.W, U.C, MEM, BATT,
PCS )
•Interface : RS-232(OPTIONAL)
•Load cell : 300g-K-Type,600g-30Kg N-Type.
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DS-425 OPERATION MANUAL 12-02.d 3
•Mechanical Detail : Housing DS-422 diff. color Mechanical Keyboard same with DS-
422
•Physical Dimension : Out Side Dimensions :321mm(L)X256mm(W)X80mm(H)
Platter Size: 105mm x 160mm(300g) 205mm x 250mm(600g
Upwards)
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DS-425 OPERATION MANUAL 12-02.d 4
1.0. GENERAL
1.3. Model Specification
1.3.2. Operation condition
•Power Source : AC 220V (+10%,-15%) 50HZ/60HZ
(Subject to local regulations)
•Operating Temperature: 0°C to 40°C
•Operating Humidity : <85% RH
1.3.3. Main components used
•Microcomputer : Atmal AT89C52,8bit
•Display Device : Liquid Crystal Display ( With back-light GD-584 )
•LCD Display Drive : NEC uPA7225G
•A/D Board : STB-0054 A/D.(For DS-422),New A/D Cover.
1.3.4. Function specification
•Weight Base Unit set: Two Base Unit g,kg
•Weight Unit Change Select: ”g” can change to lb. Or oz, “Kg” can change to lb. Or oz.
•The Scale Can Use at Count mode.
•The Scale’s weight & count data can be transferred by RS-232 interface out to PC.
1.4. Layout and Function
1.4.1. Key Layout and Function
a) Key Layout
b) Key Function
Key Name Key Definition and Function
[ON/OFF] For turning the scale ON and OFF
[REZERO] Resetting the scale to zero.
[TARE] For setting & clearing tare value.
[MODE] Used to entry into the following modes : Weighing mode or Counting mode.
[ENTER] Used for storing the data.
[SHIFT] Used to change digital position.
[INC] 1)Used for increase data value when digit blinking;2)switch the weight unit.
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DS-425 OPERATION MANUAL 12-02.d 5
1.0. GENERAL
1.5. Layout and Function
1.5.1. Display Layout and Function
a) Display Layout
ZERO NET STD U.C SAF SAC
b) Indicators
Indicator Indication
ZERO When the weigh is zero and also stable, the ZERO indicator light is lit.
NET When display is net weight, the indicator light is lit.
STD When weight is stable, the indicator light is lit.
U.C Lighting when scale working in counting mode.
SAF Setpoint ALARM Mode is “ON”, At FILLING Application.
SAC Setpoint ALARM Mode is “ON”, At CHECK WEIGHING Application.
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DS-425 OPERATION MANUAL 12-02.d 6
2.0. INITIAL SET-UP
2.1 Initial Set-up Procedures
Before setting up the machine, remove the load cell stoppers which are located at the top of the
scale as shown in the diagram below.
DIAGRAM FOR DS-425 600G, 1.5KG
DIAGRAM FOR DS-425 300G
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DS-425 OPERATION MANUAL 12-02.d 7
2. INITIAL SET-UP
2.1.2. Initial Set-up Procedures
Do the following steps before proceeding for scale calibration.
a) Place the platter on the platter support of the scale.
b) Turn on the power and check that the scale is functioning.
c) For calibration of the scale, enable the span switch with a thin rod.
Refer to the diagram next section for the span switch position.
d) Please refer to Span Adjustment for further detail.
2.2 Location of the Span Switch
BOTTOM SIDE OF DS-425
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DS-425 OPERATION MANUAL 12-02.d 8
3.0. OPERATION
3.1. System On
OPERATION
1. Starting with the System Off.
2. Press [_]ON/OFF key to turn on the scale. After the Segment Checking the DS-425 will go
into the Weighing Mode
3.2.1. One Touch Tare Operation
OPERATION
1. Starting in the Weighing mode.
2.Puttareweight onthe platter.
3. Press [!!
!!T"" ""] TARE Key.
4. Put weighing item on the platter.
5. Remove the all item from platter.
6. Press [!!
!!T"" ""] TARE Key. To clear tare value.
NOTE : THE ABOVE EXAMPLE IS BASED ON “ NO AUTO TARE CLEAR “. ( SPEC10 BIT1=0 )
3.2.2. Digital Tare Operation
OPERATION
1. Starting in the Weighing mode.
2.Press [""
""] SHIFT key, Entry tare settingmode. Right digit is sparking
3. Press [""
""] SHIFT & [## ##] INC key to change tare value
4.Press [!!
!!T"" ""] TARE key. Set tare value
5. Press [!!
!!T"" ""] TARE key. Clear tare value
NOTE : THIS FUNCTION ONLY CAN BE AVAILABLE WHEN SPEC10 BIT2=1.
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DS-425 OPERATION MANUAL 12-02.d 9
3.0. OPERATION
3.3. Gross Weight and Net Weight Convert Operation
OPERATION
1. Starting in the Weighing mode.
2.Placecontainer on the platter (eg.0.6000kg)
3. Press [!!
!!T"" ""] TARE key
4. Press [##
##] INC key to change to Gross Weight display
5.Remove the container fromplatter.
6. Press [##
##] INC key to change to Net Weight display.
7. Press [!!
!!T"" ""] TARE key to clear tare.
NOTE : THE FUNCTION CAN ONLY WORK ON THE CONDITION THAT SPEC11 BIT0=1. ABOVE
FUNCTION AND WEIGHT UNIT CHANGING FUNCTION CAN NOT WORK AT THE SAME TIME.
3.4. Weight Unit Change
OPERATION
1. Starting in the Weighing mode.
2.Put itemon theplatter (eg.0.6000kg)
3. Press [##
##] INC key to change to pound.
4. Press [##
##] INC key to change to ounce.
5.Press [##
##] INC key to change to basic unit.
6. Remove the item from platter.
NOTE : THIS FUNCTION IS AVAILABLE ONLY WHEN SPEC15=0100 OR SPEC15=1100.
3.5. Counting Operation
OPERATION
1. Starting in the Weighing mode.
2. Press [$$
$$] MODE key SAMPLE COUNT DISPLAY 32 PCS
3. Press [""
""] SHIFT key to select change
position DIGITAL 2 IS BY SELECTED
4.Press [##
##] INC key to selectthedigitneed
changing. SAMPLE COUNT SET 52 PCS
5. Press [%%
%% ] ENTER keytosetsample count. TEST SAMPLE WEIGHT
6. Put 0.6000kg item on the platter. PUT SAMPLE ON THE PLATTER
7. Press [%%
%% ] ENTER key INCOUNTMODE
8. Press [$$
$$] MODE key. EXIT FROMCOUNT MODE
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DS-425 OPERATION MANUAL 12-02.d 10
3.0. OPERATION
3.6.1. SET POINT SETTING (UNDER THE CONDITION THAT SPEC8 BIT0=1)
OPERATION
1. Starting in the Weighing mode.
2. Press [$$
$$] MODE key twice to enter set point programming mode.
3. Press [%%
%% ] ENTER key to view or change setpoint 1 value
4.Press [""
""] SHIFT & [## ##] INC key to set toappropriate value.
5. Press [%%
%% ] ENTER key to store setpoint setting.
6. Press [%%
%% ] ENTER key to view or change setpoint 2 value
7. Press [""
""] SHIFT & [## ##] INC key tosetto appropriatevalue.
8. Press [%%
%% ] ENTER key to store setpoint setting.
9. Press [%%
%% ] ENTER key to view or change setpoint 3 value
10.Press [""
""] SHIFT & [## ##] INC key tosetto appropriatevalue.
11.Press [%%
%% ] ENTER key to store set point setting.
12.Press [%%
%% ] ENTER key to view or change setpoint 4 value
13.Press [""
""] SHIFT & [## ##] INC key tosetto appropriatevalue.
14.Press [%%
%% ] ENTER key to store setpoint settingandreturntoweighing mode
NOTE:
1) When setting setpoint 1,S1 indicator is light.
2) When setting setpoint 2,S2 indicator is light.
3) When setting setpoint 3,S3 indicator is light.
4) When setting setpoint 4,S4 indicator is light.
INDICATION OF WEIGHT ACHIEVEMENT TO SETPOINT VALUES
When the weight exceeds setpoint 1 value the indicator S1 is light.
When the weight exceeds setpoint 2 value the indicator S1 and S2 are light.
When the weight exceeds setpoint 3 value the indicator S1,S2 and S3 are light.
When the weight exceeds setpoint 4 value the indicator S1,S2, S3 and S4 are light.
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DS-425 OPERATION MANUAL 12-02.d 11
3.0. OPERATION
3.6.2. SETPOINT ALARM FUNCTION
This function has two methods. FILLING method and CHECK WEIGHING method.
•METHOD 1.FILLING APPRICATION
1. Press [%%
%% ] ENTER key until SAF[ ] indicatorlamp islit..
2. Operator fills the item on the platter up to the target range. The target range is determined with
2 set-point (set-point 2 and set-point 3) the continuous fast alarm alert. Operator auditory when
weight is within the target weighing range. Set-point 1 and set-point 2 may be programmer for
fine adjustment range. The intermediate alarm operator when the weight is closed to each
target.
(Near mini. Target) (Mini. Target) (Max. Target) (Near Max. Target)
Weight Zero Set-point 1 Set-point 2 Set-point 3 Set-point 4
Full Capacity
Note: continuous slow alarm continuous fast alarm
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DS-425 OPERATION MANUAL 12-02.d 12
3.0. OPERATION
3.6.3. Method 2.Check Weighing Application.
1. Press [%%
%% ] ENTER key until SAC [ ] indicator lamp is lit
2. Operator places item on the platter and check (confirm) whether the weight of the item is within
allowance error range. The allowable error range is determined with 2 set-points (set-point 2
and set-point 3) Usually, set-point 1 is set to set-point 2,and set-point 3 is set to set-point 4.The
continuous fast alarm alerts operator when the weight is out of the allowable error range.
(Out of Range) (Mini.-Allowance) (Max.-Allowance)(Out of Range)
Weight Zero Set-point 1 Set-point 2 Set-point 3 Set-point 4 Full
Capacity
Note: continuous slow alarm continuous fast alarm
Ex. Set-point 1=0.0100kg,Setpoint 2=0.0200kg,Setpoint 3=0.0350kg,setpoint 4=0.0550kg
OPERATION
1. Starting in the Weighing mode.
2. Press [%%
%%] ENTER key…… (SETUP FILLING APPLICATION IS ON)
3. Put 0.0150kg item on the platter….. (ALARM START IS FAST)
4.Put 0.0150kg more itemon the platter…..(ALARM START IS SLOW)
5. Put 0.0150kg more itemontheplatter…….(ALARM START IS FAST)
6. Put 0.0150kg more item on the platter…….(ALARM OFF)
7. Remove the item from the platter
OPERATION
Press [%%
%%] ENTER key……(SET CHECK WEIGHT APPLICATION MODE)
Put 0.0150kg item on the platter…….(ALARM START IS FAST)
Put 0.0150kgmoreitemon the platter…..(ALARM START IS SLOW)
Put 0.0150kg more itemontheplatter……(ALARM START IS FAST)
Put 0.0150kg more item on the platter……(ALARM OFF)
Remove the item from the platter
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DS-425 OPERATION MANUAL 12-02.d 13
Press [%%
%%] ENTER key…..(SET CHECK WEIGHT APPLICATION MODE)
4.0 MAINTENANCE
4.1. System Display Information
NO. INFORMATION DISPLAY SOLUTION
1SPEC Setting error SPEC(14,15) E r r o r -0Change SPEC 14 BIT0,1,2
and SPEC15 Setting Value
2When calibration full weight the
weight is not enough. E r r - L O Change the weight.
3When calibration zero the zero is
out of range E r r - O - Remove the weight on the platter.
4Counting Mask. C O N L O Press [REZERO] key.
5Counting overflow CO N O. F Change weight.
6Weight mask L O Press [REZERO] key.
7Weight Overflow O. F Change weight.
NOTE : The information of NO.6 can be displayed when the Weight Mask is set enable.
(SPEC17 BIT0,1=01 or SPEC17 BIT0,1=10)
4.2. Check the Status of Span Switch
OPERATION
1. Starting in the Weighing mode.
2. Press and hold [&&
&&00 00'' ''] REZERO key, and while holding the [&& &&00 00'' ''] REZERO key, press
[$$
$$] MODE key, ["" ""] SHIFT key, [## ##] INC key.
3. the Display will show Span Switch On Or
Span Switch Off
4. After 6 seconds, return to weighing mode.
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DS-425 OPERATION MANUAL 12-02.d 14
4.0 MAINTENANCE
4.3. Internal Count and A/D count Display
NOTE : If SPEC13 BIT3=0, It can only work when the Span Switch is enable
If SPEC13 BIT3=1, It can be accessed at anytime.
OPERATION
1. Starting in the Weighing mode.
2.Press [%%
%% ] ENTER key
3.Press and hold [&&
&&00 00'' ''] REZERO key, and while holding [&& &&00 00'' ''] REZERO key, press ["" ""]
SHIFT key, [##
##] INC key, [## ##] INC key. To enter Internal count display
4.Press [##
##] INC key, To Change to A/D count
5.Press [##
##] INC key. A/D count (processed)
6.Press [##
##] INC key. To Change to A/D count
7.Press [!!
!!T"" ""] TARE] key. Return to weighing mode.
4.4. Span Adjustment (Calibration)
NOTE: It can only work when Span Switch is enable.
OPERATION
1. Starting in the Weighing mode.
2. Press [SPAN] switch
3. To enter Calibration Mode; Press and hold [&&
&&00 00'' ''] REZERO key, and while holding[&& &&00 00'' '']
REZERO key, press [""
""] SHIFT key, [!! !!T"" ""] TARE key, [!! !!T"" ""] TARE key
4. Enter capacity weight; Press [%%
%% ] ENTER key
5. Press [""
""] SHIFT key, to select the digit that needs to be changed.
6. Press [##
##] INC key to change the selected digit’s value.
7. Press [%%
%% ] ENTER key to confirm. No weight should be on scale.
8. Press [%%
%% ] ENTER key to calibrate zero point. No weight should be on scale.
9. Place weight on the platter.
10. Press [%%
%% ] ENTER key to calibrate span
Return to weighing mode.
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DS-425 OPERATION MANUAL 12-02.d 15
4.0 MAINTENANCE
4.5. Customer Specification Setting
NOTE: Customer Specification can be accessed from the weighing mode.
OPERATION
1. Starting in the Weighing mode.
2. Press and hold [&&
&&00 00'' ''] REZERO key, and while holding [&& &&00 00'' ''] REZERO key, press ["" ""]
SHIFT key, [""
""] SHIFT key, ["" ""] SHIFT key.
3. Press [""
""] SHIFT key to selectthedigitthatneeds tobechanged
4. Press [##
##] INC key to change the selected digit’s value
5. Press [%%
%% ] ENTER key. To store the setting value
6. Press [$$
$$] MODE key to change the SPEC number
7. Repeat above step to change another SPEC setting.
8. Press [!!
!!T"" ""] TARE key to return to weighing mode
4.5.1 Customer Specification * V1.04
SPEC BIT 3 BIT 2 BIT 1 BIT 0
Power Auto-Off Function
00
0 0 0 0
0000: No Auto-Off
0001: 2 minutes
0010: 4 minutes
0011: 6 minutes
0100: 8 minutes
0101: 10 minutes
0110: 12 minutes
0111: 14 minutes
1000: 16 minutes
1001: 18 minutes
1010: 20 minutes
1011: 22 minutes
1100: 24 minutes
1101: 26 minutes
1110: 28 minutes
1111: 30 minutes
01
1 1 0 0
Zero Tracking
0: Inhibit
1: Allow
Back-light Operation Select
00: No back-light 01: Manual
10: Automatically 11: Keep bright
Batter
y
Indicator
0: Disable
1: Enable
02
1 0 0 1
Weight Stable
Lamp
0: Disable
1: Enable
RS-232 Serial Port
0: Disable
1: Enable
Communication
With Stable Signal
0: No
1: Yes
Text With Header
Code
0: Without
0: With
03
1 10 0
Communication Method *V1.04
00: Steam Output 10: Manual Command
01: Weight Stable 11: External Command Not Used
04
1 0 1 0
RS-232C Baud Rate Selection V1.04
000: 300 bps 011: 2400 bps 110: 19200 bps
001: 600 bps 100: 4800 bps 111: 9600 bps
010: 1200 bps 101: 9600 bps
Communication
Command Selection
0: ACK (06H)
1: A or a (41H or 61H)
05
0 0 0 0 Not Used
06
1 0 0 _
Set Point Alarm
0: Disable
1: Enable Not Used Basic Weight Unit
0: kg
1: g
Note: Please set the items of Not Used as 0. RS232C No parity, Stop Bit = 1Bit, Data Length = 8Bit
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DS-425 OPERATION MANUAL 12-02.d 16
4.6. Weight and Measurement Specification Setting
NOTE : It can only work when the Span Switch is enable.
OPERATION
1. Starting in the Weighing mode.
2. Press [SPAN] switch
To enter W&M SPEC setting mode
3. Press and hold [&&
&&00 00'' ''] REZERO key, and while holding [&& &&00 00'' ''] REZERO key, press ["" ""] SHIFT
key, [##
##] INC key, ["" ""] SHIFT key.
4. Press [""
""] SHIFT key to select the digit that needs to be changed.
5. Press [##
##] INC key to change the selected digit’s value
6. Press [%%
%% ] ENTER key To store the setting value
7. Press [$$
$$] MODE key to change the SPEC number
8. Repeat the step above to change another SPEC value
9. Press [!!
!!T"" ""] TARE key to return to weighing mode
4.6.1. Weight and Measurement Specification *V1.04
SPEC BIT 3 BIT 2 BIT 1 BIT 0
07
1 0 0 0
Manual Re-Zero
0: Inhibit
1: Allow
A/D Zero Range
0: Standard
(Within 30% F.S.)
1: Not standard
(Out of F.S.)
A/D Filter Speed
00: Standard
01: Low (Higher speed display)
10: Medium
11: Fast (Lower speed display)
08
0 0 01 Not Used Comma Display
0: No
1: Yes
Tare Memory
0: Inhibit
1: Allow
Set Point Output
0: Inhibit
1: Allow
09
1 1 1 1
Over Range Start
0: Inhibit
1: Allow
Re-Zero Range
0: Limited
1: Not Limited
Re-Zero & Start Range
00: +/- 2% F.S. 10: +/- 5% F.S.
01: +/- 3% F.S. 11: +/- 10% F.S.
10
0 1 1 1
Tare Range
0: 50% F.S.
1: 5% F.S.
Digital Tare
0: Inhibit
1: Allow
Tare Auto-Clear Whe
n
G. W. >21d &
N. W. >5d
0: Inhibit
1: Allow
Manual Tare
Clear
0: No
1: Yes
11
1 1 1 0
Auto Re-Zero
Setting
0: Inhibit
1: Allow
Tare Clear when
Re-Zero
0: No
1: Yes
Counting Function
0: No
1: Yes
[Shift] Key Define
0: Weight unit
Conversion
(spec 3 must be
1100)
1: Gross/Net Toggle
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DS-425 OPERATION MANUAL 12-02.d 17
SPEC BIT 3 BIT 2 BIT 1 BIT 0
12
0 0 0 0
Fast Zero-
Tracking
0: Inhibit
1: Allow
Fast Zero-Tracking Speed Selection
000: 0.25 d/s 010: 0.75 d/s 100: 1.25 d/s 110: 1.75 d/s
001: 0.50 d/s 011: 1.00 d/s 101: 1.50 d/s 111: 2.00 d/s
13
0 _ _ _
IR Mode
Protected
By Span SW
0: No
1: Yes
Decimal Point Position for Weight Display
000: No Decimal Point 011: 4th digit (0.000)
001: 2nd digit (0.0) 100: 5th digit (0.0000)
010: 3rd digit (0.00) 101: 6th digit (0.00000)
14
0 _ _ _
SPAN SW
Password Access
0: Inhibit1: Allow
Selection of Display Increment
000: 1 001: 2 010: 5 011: 10 100: 20
101: 50 110: 100 111: Not Used
15
_ _ _ _
Display Resolution
0000: 1000d 0100: 3000d 1000: 10000d 1100: 30000d
0001: 1500d 0101: 5000d 1001: 15000d 1101~1111: Not Used
0010: 2000d 0110: 6000d 1010: 20000d
0011: 2500d 0111: 7500d 1011: 25000d
16
_ _ _ _
Load-Cell Sensitivity Selection (mV/V)
0000: 3.46 ~ 4.00 0101: 1.69 ~ 1.95 1010: 0.82 ~ 0.95 1111: 0.40 ~
0.46
0001: 3.00 ~ 3.46 0110: 1.46 ~ 1.69 1011: 0.71 ~ 0.82
0010: 2.59 ~ 3.00 0111: 1.27 ~ 1.46 1100: 0.61 ~ 0.71
0011: 2.25 ~ 2.59 1000: 1.09 ~ 1.27 1101: 0.53 ~ 0.61
0100: 1.95 ~ 2.25 1001: 0.95 ~ 1.09* 1110: 0.46 ~ 0.53
17
1 1 0 0
Re-Zero Range
00: +/- 2% F.S. 01: +/- 5% F.S.
10: +/- 10% F.S. 11: No limited
Negative Weight Display
00: Minus Weight
01: Minus Gross > 9d, display mask
10: Minus Net > 9d, display mask
11: Not used
18
0 0 0 0 Not Used Not Used Not Used Not Used
19
0 0 0 0 Not Used
Weight Unit ct
Conversion * V1.04
0: Enable
1: Disable
Weight Unit oz
Conversion * V1.04
0: Enable
1: Disable
Weight Unit lb
Conversion *
V1.04
0: Enable
1: Disable
Note: Please set Not Used items as 0
F.S. means Full Span (Capacity Weight)
G.W. means Gross Weight, N.W. means Net Weight
Highest Display Resolution: 60.000Kg: 30000d, 30.000Kg: 30000d
15.000Kg: 15000d, 6.000Kg: 6000d
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