Ricoh D146 User manual

D146/D147/D148/D149/D150
SERVICE MANUAL

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within this document to maintain a level of confidentiality that is in the best
interest of Ricoh Americas Corporation and its member companies.
NO PART OF THIS DOCUMENT MAY BE REPRODUCED IN ANY
FASHION AND DISTRIBUTED WITHOUT THE PRIOR
PERMISSION OF RICOH AMERICAS CORPORATION.
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They are used throughout this book in an informational or editorial fashion
only and for the benefit of such companies. No such use, or the use of
any trade name, or web site is intended to convey endorsement or other
affiliation with Ricoh products.
2013 RICOH Americas Corporation. All rights reserved.

The Service Manual contains information
regarding service techniques, procedures,
processes and spare parts of office equipment
distributed by Ricoh Americas Corporation.
Users of this manual should be either service
trained or certified by successfully completing a
Ricoh Technical Training Program.
Untrained and uncertified users utilizing
information contained in this service manual to
repair or modify Ricoh equipment risk personal
injury, damage to property or loss of warranty
protection.
Ricoh Americas Corporation
WARNING

LEGEND
PRODUCT
CODE COMPANY
LANIER RICOH SAVIN
D146 MP C3003 MP C3003 MP C3003
D147 MP C3503 MP C3503 MP C3503
D148 MP C4503 MP C4503 MP C4503
D149 MP C5503 MP C5503 MP C5503
D150 MP C6003 MP C6003 MP C6003
DOCUMENTATION HISTORY
REV. NO.
DATE
COMMENTS
*
07/2013
Original Printing

SM i D146/D147/D148/D149/D150
D146/D147/D148/D149/D150
TABLE OF CONTENTS
1. PRODUCT INFORMATION......................................................... 1-1
1.1 PRODUCT OVERVIEW............................................................................. 1-1
1.1.1 COMPONENT LAYOUT................................................................... 1-1
Scanner Unit ........................................................................................ 1-2
Laser Exposure Unit............................................................................. 1-3
Image Transfer Unit ............................................................................. 1-4
PCDU................................................................................................... 1-5
Toner Supply / Waste Toner Bottle...................................................... 1-6
Paper Feed Unit................................................................................... 1-7
Duplex Unit........................................................................................... 1-8
By-pass unit ......................................................................................... 1-9
Fusing Unit......................................................................................... 1-10
Paper Transfer / Paper Exit................................................................ 1-11
Air Flow.............................................................................................. 1-12
Drive Unit ........................................................................................... 1-13
Board / Switch.................................................................................... 1-14
1.1.2 PAPER PATH................................................................................. 1-15
1.1.3 DRIVE LAYOUT ............................................................................. 1-18
1.2 MACHINE CODES AND PERIPHERALS CONFIGURATION................. 1-20
1.2.1 DIAGRAM....................................................................................... 1-20
D146/D147 Options (mainly North America)...................................... 1-20
D146/D147 Options (mainly Europe and Asia)................................... 1-23
D148D149 Options (mainly North America)....................................... 1-26
D148/D149 Options (mainly Europe and Asia)................................... 1-29
D150 Options (mainly North America)................................................ 1-32
D150 Options (mainly Europe and Asia)............................................ 1-35
1.3 SPECIFICATIONS................................................................................... 1-38
1.4 GUIDANCE FOR THOSE WHO ARE FAMILIAR WITH PREDECESSOR
PRODUCTS................................................................................................... 1-39
1.4.1 DIFFERENCES FROM PREDECESSOR....................................... 1-39
Scan, LD unit, Paper feed unit ........................................................... 1-39
Duplex, Driving, Main frame............................................................... 1-40
PCDU................................................................................................. 1-40
Toner supplement, Image transfer..................................................... 1-41

D146/D147/D148/D149/D150 ii SM
Fusing ................................................................................................ 1-42
Electrical component.......................................................................... 1-43
1.4.2 NEW FEATURES OF D146/D147/D148/D149/D150...................... 1-43
1.4.3 IMPORTANT NOTICE FOR MACHINE.......................................... 1-44
2. INSTALLATION .......................................................................... 2-1
2.1 INSTALLATION REQUIREMENTS............................................................ 2-1
2.1.1 ENVIRONMENT ............................................................................... 2-1
2.1.2 MACHINE LEVEL............................................................................. 2-2
2.1.3 MACHINE SPACE REQUIREMENTS .............................................. 2-2
2.1.4 MACHINE DIMENSIONS.................................................................. 2-3
2.1.5 POWER REQUIREMENTS .............................................................. 2-4
Input voltage level................................................................................ 2-4
2.2 MAIN MACHINE INSTALLATION.............................................................. 2-5
2.2.1 INSTALLATION FLOW CHART........................................................ 2-5
2.2.2 ACCESSORY CHECK...................................................................... 2-6
2.2.3 INSTALLATION PROCEDURE ........................................................ 2-7
Removal of packing materials and shipping retainers / Removal of PCDU
seal....................................................................................................... 2-7
For machines with preinstalled SPDF: Removal of protective sheet.. 2-14
Toner bottle installation...................................................................... 2-14
Attaching paper output tray parts....................................................... 2-16
Attaching the decals........................................................................... 2-16
Connecting the power cord ................................................................ 2-16
2.2.4 IMAGE QUALITY TEST / SETTINGS............................................. 2-17
Image quality test............................................................................... 2-17
Checking the copy image with the test chart...................................... 2-17
Paper setting...................................................................................... 2-17
Security Function Installation ............................................................. 2-17
2.2.5 MOVING THE MACHINE................................................................ 2-25
2.2.6 TRANSPORTING THE MACHINE.................................................. 2-25
Main Frame........................................................................................ 2-25
2.3 PAPER FEED UNIT PB3160................................................................... 2-26
2.3.1 ACCESSORY CHECK.................................................................... 2-26
2.3.2 INSTALLATION PROCEDURE ...................................................... 2-26
2.4 PAPER FEED UNIT PB3150................................................................... 2-30
2.4.1 ACCESSORY CHECK.................................................................... 2-30
2.4.2 INSTALLATION PROCEDURE ...................................................... 2-30
2.5 LCIT PB3170 ........................................................................................... 2-33
2.5.1 ACCESSORY CHECK.................................................................... 2-33

SM iii D146/D147/D148/D149/D150
2.5.2 INSTALLATION PROCEDURE ...................................................... 2-33
Changing the paper size .................................................................... 2-36
2.6 LCIT RT3030 ........................................................................................... 2-39
2.6.1 ACCESSORY CHECK.................................................................... 2-39
2.6.2 INSTALLATION PROCEDURE ...................................................... 2-39
Changing the Paper Size ................................................................... 2-43
2.7 CASTER TABLE TYPE M3...................................................................... 2-45
2.7.1 ACCESSORY CHECK.................................................................... 2-45
2.7.2 INSTALLATION PROCEDURE ...................................................... 2-45
2.8 PLATEN COVER PN2000 ....................................................................... 2-47
2.8.1 ACCESSORY CHECK.................................................................... 2-47
2.8.2 INSTALLATION PROCEDURE ...................................................... 2-48
2.9 ARDF DF3090 ......................................................................................... 2-50
2.9.1 ACCESSORY CHECK.................................................................... 2-50
2.9.2 INSTALLATION PROCEDURE ...................................................... 2-51
When feeding thin paper.................................................................... 2-54
2.10 SPDF DF3080.................................................................................... 2-55
2.10.1 ACCESSORY CHECK.............................................................. 2-55
2.10.2 INSTALLATION PROCEDURE................................................. 2-56
Attaching the SPDF............................................................................ 2-56
Attaching the Sub IPU / Replacing the BCU....................................... 2-59
Set serial number on new BCU.......................................................... 2-66
Adjust SP Settings ............................................................................. 2-66
2.11 BRIDGE UNIT BU3070...................................................................... 2-68
2.11.1 ACCESSORY CHECK.............................................................. 2-68
2.11.2 INSTALLATION PROCEDURE................................................. 2-68
2.12 1 BIN TRAY BN3110.......................................................................... 2-73
2.12.1 ACCESSORY CHECK.............................................................. 2-73
2.12.2 INSTALLATION PROCEDURE................................................. 2-73
2.13 INTERNAL SHIFT TRAY SH3070...................................................... 2-79
2.13.1 ACCESSORY CHECK.............................................................. 2-79
2.13.2 INSTALLATION PROCEDURE................................................. 2-79
2.14 SIDE TRAY TYPE M3........................................................................ 2-83
2.14.1 ACCESSORY CHECK.............................................................. 2-83
2.14.2 INSTALLATION PROCEDURE................................................. 2-84
2.15 BOOKLET FINISHER SR3170 (D688)/ FINISHER SR3160 (D689).. 2-87
2.15.1 ACCESSORY CHECK.............................................................. 2-87
2.15.2 INSTALLATION PROCEDURE................................................. 2-88
Auxiliary Tray ..................................................................................... 2-93

D146/D147/D148/D149/D150 iv SM
2.16 PUNCH UNIT PU3060....................................................................... 2-94
2.16.1 ACCESSORY CHECK.............................................................. 2-94
2.16.2 INSTALLATION PROCEDURE................................................. 2-95
2.17 BOOKLET FINISHER SR3150 / FINISHER SR3140....................... 2-104
2.17.1 ACCESSORY CHECK............................................................ 2-104
2.17.2 INSTALLATION PROCEDURE............................................... 2-105
2.18 PUNCH UNIT PU3050..................................................................... 2-111
2.18.1 ACCESSORY CHECK............................................................ 2-111
2.18.2 INSTALLATION PROCEDURE............................................... 2-111
2.19 INTERNAL FINISHER SR3130........................................................ 2-121
2.19.1 ACCESSORY CHECK............................................................ 2-121
2.19.2 INSTALLATION PROCEDURE............................................... 2-122
2.20 PUNCH UNIT PU3040..................................................................... 2-130
2.20.1 ACCESSORY CHECK............................................................ 2-130
2.20.2 INSTALLATION PROCEDURE............................................... 2-130
2.21 KEY COUNTER BRACKET TYPE M3............................................. 2-136
2.21.1 INSTALLATION PROCEDURE............................................... 2-136
2.22 OPTIONAL COUNTER INTERFACE UNIT TYPE A........................ 2-138
2.22.1 INSTALLATION PROCEDURE............................................... 2-138
Key Counter..................................................................................... 2-138
2.23 INTERNAL OPTIONS ...................................................................... 2-140
2.23.1 LIST OF SLOTS...................................................................... 2-140
D148/D149/D150 ............................................................................. 2-140
D146/D147....................................................................................... 2-141
2.24 IEEE 1284 INTERFACE BOARD TYPE A ....................................... 2-142
2.24.1 INSTALLATION PROCEDURE............................................... 2-142
2.25 IEEE 802.11A/G/N INTERFACE UNIT TYPE M2 ............................ 2-144
2.25.1 ACCESSORY CHECK............................................................ 2-144
2.25.2 INSTALLATION PROCEDURE............................................... 2-144
Attaching the boards........................................................................ 2-145
Attaching the antenna...................................................................... 2-146
2.25.3 SETTINGS.............................................................................. 2-146
Check the connection of the wireless LAN interface........................ 2-146
2.26 BLUETOOTH INTERFACE UNIT TYPE D....................................... 2-148
2.26.1 ACCESSORY CHECK............................................................ 2-148
2.26.2 INSTALLATION PROCEDURE............................................... 2-148
2.27 FILE FORMAT CONVERTER TYPE E ............................................ 2-150
2.27.1 ACCESSORY CHECK............................................................ 2-150
2.27.2 INSTALLATION PROCEDURE............................................... 2-150

SM v D146/D147/D148/D149/D150
2.28 DATA OVERWRITE SECURITY UNIT TYPE H (D377)/ I (D362).... 2-152
2.28.1 OVERVIEW............................................................................. 2-152
2.28.2 COMPONENT LIST ................................................................ 2-152
2.28.3 BEFORE YOU BEGIN THE PROCEDURE............................. 2-153
Seal Check and Removal................................................................. 2-154
2.28.4 INSTALLATION PROCEDURE............................................... 2-155
2.28.5 CONFIGURING “AUTO ERASE MEMORY” (PERFORMED BY THE
CUSTOMER)......................................................................................... 2-156
2.29 COPY DATA SECURITY UNIT TYPE G.......................................... 2-159
2.29.1 ACCESSORY CHECK............................................................ 2-159
2.29.2 INSTALLATION PROCEDURE............................................... 2-159
2.29.3 SETTINGS (TO BE DONE BY THE USER)............................ 2-161
Equipment administrator settings..................................................... 2-161
2.30 IMAGEABLE AREA EXTENSION UNIT TYPE M3 .......................... 2-162
2.30.1 ACCESSORY CHECK............................................................ 2-162
2.30.2 INSTALLATION PROCEDURE............................................... 2-162
When you forgot to change the SP .................................................. 2-165
2.31 OCR UNIT TYPE M2........................................................................ 2-166
2.31.1 ACCESSORY CHECK............................................................ 2-166
2.31.2 SEARCHABLE PDF FUNCTION OUTLINE............................ 2-166
2.31.3 INSTALLATION PROCEDURE............................................... 2-167
2.31.4 RECOVERY PROCEDURE .................................................... 2-169
2.32 SD CARD OPTION .......................................................................... 2-170
2.32.1 SD CARD SLOTS ................................................................... 2-170
2.32.2 LIST OF SLOTS USED........................................................... 2-170
2.33 SD CARD APPLI MOVE .................................................................. 2-171
2.33.1 OVERVIEW............................................................................. 2-171
2.33.2 MOVE EXEC........................................................................... 2-172
2.33.3 UNDO EXEC........................................................................... 2-174
2.34 BROWSER UNIT TYPE M4/M3....................................................... 2-175
2.34.1 ACCESSORY CHECK............................................................ 2-175
2.34.2 INSTALLATION PROCEDURE............................................... 2-175
To update EXJS............................................................................... 2-178
When checking the version of EXJS................................................ 2-180
Browser unit uninstallation procedure.............................................. 2-180
2.34.3 SETTINGS.............................................................................. 2-181
Browser default setting..................................................................... 2-181
2.35 SD CARD FOR NETWARE PRINTING TYPE M4/M3 ..................... 2-182
2.35.1 ACCESSORY CHECK............................................................ 2-182