Rilu BOLT User manual
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Introduction
Product Description Page 4
Riding Range Page 5
Weight Page 5
Product Summary Page 6
General Usage Summary Page 7
Display
Turning BOLT(ON & OFF)
Page 8
LCD will not power on?
Page 8
Default Motor Assistance Level
Page 9
Turn “ON” LCD Backlight & Bike Lights Page 9
PAS Level Settings Page 9
Easy Start Page 10
Display - Error Codes Page 11
Stem
Adjusting Stem Page 12
Gearing
Adjusting - Gear Quick Adjustment Page 13
Gearing Adjustment - Uneven Shifting / Slipping
Page 14
Gear Alignment –
Gear #7
Page 15
Gear Alignment
–Gear #1
Page 16
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Motor
Motor
–
Changing Tire Page 17
Motor
–
Service Notes Page 17
Battery
Battery –Safety Notes Page 18
Battery –Locking Page 18
Battery –Capacity Bar Page 19
Battery –Storage Page 19
Battery –Charger Warnings Page 20
Battery –Charging Error Page 20
Sensors
Pedal Sensor –No Motor Power Page 21
Diagnosing –Faulty PAS Sensor Page 21
Replacing –Faulty PAS Sensor Page 22
Warranty
Service Logbook Page 24
Parts Warranty Page 26
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Product Description
Frame: 6061 Aluminium Alloy
Gears: Altus 7 Speed –Shimano
Brakes: Front and Rear Disc –Shimano
Stem: Adjustable Stem –60⁰ Adjust
Front Fork: Suspension Fork –100mm Travel
Rim & Tire 27.5” x 13G x 36H alloy
2.2”enda Kwick Seven CST Tire
Seat Post: Promax Suspension Seat
Saddle: KNUS Soft Feel
Motor: 36V / 250 W (High Torque)
Throttle: Thumb Start (6Kmh –Easy Start)
Display: LCD / 5 Modes (Motor Power )
Battery: 36 V / 14AH (Lithium Ion)
Charger: 36V / 2A (Smart charger)
Lights: Front & Rear (Front eBike battery power)
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Riding Range & Charge Time
Range depending on:
Rider, terrain, weather & Assist level.
PAS 40Km –100km
Battery charge time is 5-6 hours
Weight
20.5 Kg (Bike) net weight
~24 Kg (Battery Installed)
BOLT Rated Load weight is 120Kg
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Product Summary
Congratulation on your purchase of a RILU BOLT electric
bicycle.
Your new electric bicycle has two different ways of
activating motor power.
Easy Start Throttle
Located on the left hand side of the handlebar is a thumb
triggered throttle which enables you to control the speed
of the motor up to 6km/h without the need for pedalling.
PAS
Built into your BOLT is a “Pedal Assistance Sensor”.
This automatically detect the speed at which you pedal
and moderates the ‘motors speed’ while riding.
By selecting from PAS 0 –5 on the LCD display you are
able to adjust the amount of ‘motor output power that is
automatically given when pedalling is detected by the
PAS.
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General Usage Summary
RILU recommends you first ride the bike without using
any electrical assistance to familiarize yourself with the
mechanical gearing and braking system of your BOLT.
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Turning BOLT(ON & OFF)
Default Motor Assistance Level
Ensure ‘PAS 0’ is selected
when moving/pushing
your BOLT to avoid any
sudden unexpected
movement.
Hold “ M ”
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Turn “ON” LCD Backlight & Bike Lights
PAS Level Settings
PAS
Power
Easy Start
0
O%
0 km/h
1
25%
6 km/h
2
35%
6 km/h
3
50%
6 km/h
4
85%
6 km/h
5
100%
6 km/h
HOLD “+“
Hold “ + ”
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Easy Start
Easy Start
6Km/h
PAS 1-5 must be selected to activate Easy
Start
Easy start is designed to get you going on those hard starts.
For example, when you find yourself stopped at
traffic lights in 7th gear you can engage easy start.
Easy Start is not a full speed throttle, it is a ‘walk assist’
replacement function that conforms to EN15194
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Display - Error Codes
Please take note of the number below the ERR flashing warning on your
LCD.
Cross check it with the error code table and contact your dealer if you are
unable to resolve the error.
Error code #
Fault
21
CONTROLLER DAMAGED - REPLACE
22
Throttle –Unplug Throttle cable
23
Motor phase –CHECK MOTOR CABLE
24
Motor Hall –CHECK MOTOR CABLE
25
eABS Sensor ON –CHECK BRAKE CABLE
30
DISPLAY COMM ERROR –CHECK CABLES
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Adjusting - Stem
Check
5mm Allen-Bolt
18Nm
0⁰- +60⁰
Adjustable range
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Adjusting - Gear Quick Adjustment
RILU advises using a bike service stand when performing gearing and
breaking adjustments.
It will be easier when the bike is raised off the ground.
Electric bicycles are heavier than regular bicycles please ensure your
bike stands weight rating meets the 25Kg requirement of your BOLT
TURN OFF electric system when working on gearing and breaking to
avoid any unexpected motor power.
TURN OFF electric
system when working
on BOLT
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Gearing Adjustment - Uneven Shifting / Slipping
If you experience uneven shifts or slippage in the lower gears, where
the chain jumps from gear #2 to gear #3 unintentionally. Try to adjust
the derailleur using the following method to improve shifting.
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Gearing Adjustment –Gear #7 Pulley Alignment
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Gearing Adjustment –Gear #1 Pulley Alignment
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Motor - Change Tire Notes
Unplug Motor Cable
18mm Spanner
Disc Brake Side
Gearing Side
Motor –Service Notes
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Battery –Safety Notes
Battery –Locking
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Battery –Capacity Bar
There are 4 LED indicating charge state of the battery, hold the button to check
the battery capacity, with each LED equating to approximately 25%
If only the red LED is illuminated, charge the battery within 24 hours.
Battery –Removal
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Battery - Charger Warnings
The charger will warm up during charging.
Ensure charging takes place in a well-ventilated area.
DO NOT cover the charger, nor the battery during charging.
Battery –Charging Error
Contact your dealer for support if you experience the above issue
(battery not receiving charge)
Battery (RED) & Charger (GREEN)
POWER
BOLTCHARGER
BEFORE
CONNECTING
BATTERY
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