Rival 2D.1808.1.B-NL User manual

INSTALLATION MANUAL
PRODUCT: FRONT BUMPER
MODEL: FORD RANGER (2011-2015, 2015-on)
FORD EVEREST (2015-on)
PART NO: 2D.1808.1.B-NL
To reduce the risk of serious injury or damage, please read and understand all instructions and
procedures before attempting to install or use this product.
Safety glasses must be worn at all times during installation or maintenance of this product.
Ensure all mounting bolts are tensioned after 1000 kms and periodically there after.
CAUTION!
NOTICE
Whilst the bumper adds additional protection to your vehicle, precautionary measures still need
to be taken to avoid damage.
Always drive to the conditions and your surroundings.
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ADR69 COMPATIBLE
IR BAG COMPLIANT

2D.1808.B.1-NL
Ford Ranger 2011-2015
Ford Ranger 2015-
Ford Everest 2015-
Aluminum / steel
1950 х 750 х 450 mm
45 kg
RIVAL 1841.1 Underbody Armour
* The RIVAL Bumper is designed to compliment the use and design of the specified vehicle under
conditions specified by the car manufacturer.
* While driving the vehicle at any speed, collision with any other vehicle, animal or object must
always be avoided.
* Following any collision with any other vehicle, animal or object, the RIVAL Bumper and the vehicle
must be inspected by a specialized or suitably qualified vehicle repairer for possible damage to the
components and assemblies in order to confirm suitability for further use of the vehicle.
* It is strongly recommended that you do not operate a vehicle with a damaged bumper or its
components. In the case of damage, please contact the nearest RIVAL dealer.
* The operation of a vehicle where the bumper is not properly attached and fastened to the
vehicle, or where the bumper has been damaged, is extremely dangerous and must be avoided
at all cost.
* It is recommended that you carry out regular inspections of all the bumper elements such as all
bolts, wires, connectors.
* The RIVAL Bumper must be mounted and affixed to the vehicle according to this installation
manual.
* Personal safety during the installation process must be adhered to at all times and the use of
personal safety equipment is highly recommended.
* When installing the bar on the Ford Everest 07/15 on, you will need to purchase the following
4 retainers are from Ford, they are used to hold in the factory parking sensors:
EB3T15A861BBA Retainer | EB3T15A862BBA Retainer
EB3T15A864BBA Retainer | EB3T15A863BBA Retainer
* Basic tool kit
* Electric drill
* Angle grinder
* Drill set
* М6 9 Nm
* М10 44 Nm
* Marker
* Box knife
* Torque wrench
*ADR69 AND AIR BAG SYSTEM
The RIVAL Bumper has been tested and certified to be compatible with ADR69 and will not affect
the operation of the Air bag System on this vehicle.
This product or mounting brackets must not be modified in any way, and must be fitted in
accordance with the installation instructions.
Part Number:
Suited to vehicle:
Material:
Dimensions:
Weight:
Compatibility:
FRONT BUMPER
SAFETY NOTICE
INSTALLATION NOTICE
REQUIRED TOOLS
TORQUE SETTING
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Date: 08.12.2020
If the FRONT Bumper is to be colour coded it is the installers responsibility to check the fitment
and alignment of the Bumper to the vehicle before painting is done. It is the painters responsibility
to ensure that the Bumper is correctly prepared and high filled to achieve a quality finish. RIVAL is
not liable for any costs associated with colour coding, or fitment issues post colour coding.
IMPORTANT NOTE

Compatible with LED size below:
Winch measurements:
A winch with a pull capacity of up to 12000 lb can be installed with the RIVAL Bumper. It is not
advisable to exceed this pulling capacity since damage, injury or death may occur where the
12000lb recommended capacity is exceeded.There is a special license plate holder supplied with
the bumper which will provide access to the winch.
*WINCH INSTALLATION
TECHNICAL INFORMATION
Winch size limits:
L 600 mm x W 190 mm x H 240 mm
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Date: 08.12.2020

1. Aluminum bumper body.......
2. Winch bracket.....................
3. Adapter right........................
4. Adapter left..........................
6. Support bracket left.............
7. License plate.......................
8. Towing hook........................
14. Adjusting plate 2mm..........
9. LED brackets.......................
5. Support bracket right...........
10. Middle plate ......................
11. Flap right............................
12. Flap left.............................
13. M12 nut plate.....................
15. Adjusting plate 4mm .........
16. Bracket of radiator grill.......
17. Plug of washer fluid bottle..
18. Countersunk washer.........
19. Bolt М6х16........................
20. Bolt М10х25......................
21. Bolt М10х30..................... 8 pc.
4 pc.
11 pc.
2 pc.
1 pc.
4 pc.
4 pc.
2 pc.
1 pc.
1 pc.
1 pc.
1 pc.
1 pc.
1 pc.
1 pc.
1 pc.
1 pc.
2 pc.
2 pc.
1 pc.
1 pc.
40. Roll latch.......................................
41. Rubber profile...............................
42. LED (depending on the delivery)..
23. Bolt M12х30..................................
22. Bolt М12х25х1,25.........................
30. Nut М3..........................................
25. Screw М6х16 round-head............
27. Screw М6х20 round-head............
28. Screw М10х30 countersunk-head
29. Screw М10х30 round-head..........
31. U-nut М6 ......................................
39. Washer M12x37............................
32. Nut М10........................................
33. Screw 4,2х16................................
34. Washer M6x12..............................
35. Washer M6x18..............................
36. Washer M10x20............................
37. Washer M10x30............................
38. Washer M12x24............................
10 pc.
2 pc.
6 pc.
8 pc.
18 pc.
11 pc.
2 pc.
4 pc.
16 pc.
14 pc.
1 pc.
24 pc.
4 pc.
30 pc.
6 pc.
6 pc.
2 pc.
2 pc.
2 pc.
8
2
4
7
5
1 3
6
8
99
12
11 42 42
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PARTS LISTING
Installation manual 2D.1808.1.B-NL
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2
1
4. License plate..........................................................................
5. Left adjusting plate..................................................................
6. Right adjusting plate...............................................................
7. Left flap...................................................................................
8. Right flap................................................................................
9. Left under light panel...............................................................
10. Right under light panel..........................................................
11. Left panel..............................................................................
12. Right panel...........................................................................
13. Decoration pad......................................................................
14. Bracket №1...........................................................................
15. Bracket №2...........................................................................
16.Template...............................................................................
17. Panel bracket.......................................................................
1. Aluminum bumper body..........................................................
2. Winch bracket.........................................................................
3. LED bracket...........................................................................
2 pc.
1 pc.
1 hc.
1 hc.
1 hc.
1 pc.
1 pc.
1 pc.
1 pc.
1 pc.
1 pc.
2 pc.
1 pc.
1 pc.
1 pc.
1 pc.
1 pc.
5
63
3
10 9
7
8
4
13
3
15
3
100
9
11
12
16
100
14
17
Date: 08.12.2020

A. Bolt М6х20.....................................
B. Bolt М8х20.....................................
C. Bolt М10х20..................................
D. Bolt М10х30..................................
E. Bolt 12х30.....................................
F. Screw М6х20 round-head.............
G. Screw М6х25 round-head.............
H. Screw М10х30 countersunk-head..
I. U-nut М6........................................
J. Nut М6..........................................
K. Nut M8...........................................
L. Nut М10........................................
M. Washer 6.....................................
N. Washer penny 6............................
O. Washer 8.....................................
P. Washer 10....................................
Q. Washer 12....................................
R. Plastic ties....................................
S. Countersunk washer.....................
T. Insert nut М10...............................
U. Insert nut М12................................
V. Lamp plug......................................
2 pc.
1 pc.
1 pc.
16 pc.
4 pc.
35 pc.
10 pc.
6 pc.
16 pc.
16 pc.
1 pc.
19 pc.
24 pc.
18 pc.
2 pc.
28 pc.
4 pc.
10 pc.
6 pc.
2 pc.
2 pc.
2 pc.
U
V
R
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A
B
C
D
E
F
G
H
J
K
L
M
N
O
P
Q
S
I
T
FITTING KIT
Date: 08.12.2020

INSTALLATION PROCEDURE
1. Open the bonnet.
2. Disconnect the negative battery
terminal cable.
4. Remove 4 bolts.
* Set aside for re-use later
3. Remove 3 screws from inside of the
fenders on each side of the vehicle.
* Set aside for re-use later
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Date: 08.12.2020

INSTALLATION PROCEDURE
5. Remove plastic plugs out of radiator
grill.
* Set aside for re-use later
6. Pull the panel up and remove it.
7. Remove 2 bolts out of radiator grill.
* Set aside for re-use later
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Date: 08.12.2020

INSTALLATION PROCEDURE
8. Remove 2 bolts out of lower part of
radiator grill, then remove radiator grill.
* Set aside for re-use later
9. Remove plastic plugs out of the
bumper.
* Set aside for re-use later
10. Remove the bumper by pulling the
bumper towards you holding the sides.
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Date: 08.12.2020

INSTALLATION PROCEDURE
12. Remove 2 bolts out of skid plate
fitting.
* Set aside for re-use later
11. Remove plastic plugs out of the
panel. Remove the panel.
* Set aside for re-use later
13. Remove 4 bolts out of front bumper
bracket. Remove the bracket.
* Set aside for re-use later
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Date: 08.12.2020

INSTALLATION PROCEDURE
14. Remove plastic side elements.
16. Remove the bolts, then remove the
bumper panels.
* Set aside for re-use later
15. Remove 3 bolts out of plastic
brackets from both left and right sides of
the vehicle.
* Set aside for re-use later
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Date: 08.12.2020

INSTALLATION PROCEDURE
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17. Mount bracket (17) to panels (11, 12)
as shown on the picture. Fix them with
bolts М6х20 (A), nuts М6 (J) and
washers penny 6 (N).
Do not tighten yet.
18. Install panel under headlight.
Fix bracket under headlight. Fix them
with screw М6х20 (F) and washers
penny 6 (N).
19. Fix panel to body using OE bolt.
Adjust position.
20. Tighten screws.
Under light panel installation on PX1
Date: 08.12.2020

INSTALLATION PROCEDURE
21. Mount under light panels (9,10). Fix
them with screw М6х20 (F), nuts М6 (J)
and washers penny 6 (N).
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Under light panel installation on PX2, PX3
Date: 08.12.2020

INSTALLATION PROCEDURE
23. Install winch bracket (2) to the
chassis. Fix it by bolts М10х30 (D), nuts
М10 (L) and washers 10 (P).
Do not tighten yet.
24. Fix adjusting brackets (5, 6).
Fix them to winch bracket by bolts
М10х30 (D), nuts М10 (L) and
washers 10 (P).
Temporarily fix adjusting bracket to
insert nut M12 (U) through OE hole by
bolt М12х30 (E) and washer 12 (Q).
Make a mark for drilling. Remove
adjusting bracket, and drill 12mm
diameter hole. Mount adjusting bracket
(5, 6) back to its place.
22. Place insert nuts (U) into the
chassis.
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Date: 08.12.2020

INSTALLATION PROCEDURE
27. For Ranger with parking sensors:
Hammer the plug out and install parking
sensors.
26. Place the winch to the bracket (2),
and fix it with the bolts supplied with
winch.
25. Fix temperature sensor to the
bracket.
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Date: 08.12.2020

INSTALLATION PROCEDURE
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28. Install template (16), as shown.
Mark the shape of cut out and prick 6
holes.
29.Cut the hole in bumper out, by follow
the marked line
Drill 6 pricked holes up to 8 mm
30. Install the radar and bracket №2
(15) in bumper, using screws M6x25
(G), washers 6 (M), nuts M6 (J), bolt
M8x20 (B), washers 8 (O),nut M8 (K),
as shown.
31. Fix the bottom part of radar using
bracket №1 (14), bolt M10x20
(С), washers 10 (P) and nuts M10 (L),
as shown.
Addapter installation on PX3
Date: 08.12.2020

INSTALLATION PROCEDURE
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< Page 16 of 23 >
32. Install decorative pad (13), using
screws M6x25 (G), washers 6 (M), nuts
M6 (J), as shown.
33. Install license plate (4) using screws
M6x25 (G), nuts M6 (J) and washers 6
(M).
34. Adjust the angle of license plate.
Tighten all connectors after that.
Date: 08.12.2020

INSTALLATION PROCEDURE
35. * Mount LED lights into brackets (3).
Tighten the joints.
*LED lights are not supplied with
bumper.
36. * Install brackets (3) with LED lights
onto the bumper using screw М6х20 (F)
and washers 6 (M). Adjust to desired
position.
*LED lights are not supplied with
bumper.
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Date: 08.12.2020

INSTALLATION PROCEDURE
37. Install bumper body (1) onto the
winch bracket (2). Fix its lower part to
brackets using bolts М10х30 (D), insert
nuts М10 (T) and washers 10 (P).
Do not tighten yet.
38. Place screw М10х30 (H) with
countersunk washers (S) from both left
and right sides as shown on the picture
and secure with nuts М10 (L) and
washers 10 (P).
Do not tighten yet.
H S
P L
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Date: 08.12.2020

INSTALLATION PROCEDURE
40. Place M6 U-nuts (I) to bumper body
(1).
39. Adjust bumper until you have an
equal gap between vehicle body and
the bumper on both sides. Tighten bolts
after that.
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Date: 08.12.2020

INSTALLATION PROCEDURE
41. From right side, unstick antenna
from the fender. Move antenna upper
under the bar.
42. Place M6 U-nut (I) on left and right
flaps (7, 8).
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Date: 08.12.2020