Rival 2D.9103.1 User manual

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МАРКА:
АРТИКУЛ:
www.rival4x4.com
WARNING!
In order to reduce the risk of severe injury or property damage: Before installation and use of this product read the whole
procedure, paying special attention to the safety notice and installation notice! Upon installation or maintenance of this product
it is necessary to use protective glasses. Check integrity of the design and torque settings of fasteners in each 1000km of the
vehicle usage. Do not use this product if there is any damage to the design or fasteners
Петли буксировочные
ISUZU D-Max
2D.9103.1
INSTALLATION MANUAL
PRODUCT: RECOVERY POINTS
MODEL: ISUZU D-MAX (2017-)
PART NO: 2D.9103.1

БАМПЕР ПЕРЕДНИЙ TOYOTA HILUX REVO
* М6 - 9 Nm
* М10 - 44 Nm
* М12 - 80 Nm
Installation manual 2D.9103.1
< Page 1 of 12 >
www.rival4x4.com
Date: 29.05.2019
RECOVERY POINTS
2D.9103.1
Isuzu
D-Max
2017-
Steel
270х255х105 mm
8,5 kg
RIVAL 2L.9101.1 Winch Bracket
Item:
Make:
Model:
Year of manufacture:
Material:
Dimensions:
Weight:
Compatibility:
TORQUE SETTINGS
INSTALLATION NOTICE
* The recovery points should be mounted in strict compliance with this procedure in specialized
service centers.
* During installation it is required to use personal protective equipment.
* Do not install this recovery points onto the vehicle models other than those specified herein.
* Basic tool kit * Scissors
* Torque wrench * Knife
* Angle grinder
* Marker
* Scotch tape
* Masking tape
SAFETY NOTICE
* The RIVAL recovery points are designed to compliment the use and design of the specified
vehicle under conditions specified by the car manufacturer.
* While driving the vehicle at any speed, collision with any other vehicle, animal or object must
always be avoided.
* The operation of a vehicle where the recovery points are not properly attached and fastened to
the vehicle, or where it has been damaged, must be avoided at all cost.
* It is recommended that you carry out regular inspections of all fittings
* It is not allowed to load recovery point with force of more than that specified herein.
REQUIRED TOOLS

БАМПЕР ПЕРЕДНИЙ TOYOTA HILUX REVOTECHNICAL INFORMATION
Vehicle fitted with a RIVAL recovery points have the following advantages:
- Access to each recovery point, in case if parallel recovery point blocked.
- Possibility to choose the side to hitch the tow, depending on the side of recovery point on
the tawing vehicle.
- Possibility to to instal shackle using clevis side, not the bolt, that significantly reduce
shackle's bolt load, in case of lateral effort.
Recovery points maximum pulling capacity is 5000 kg.
Installation manual 2D.9103.1
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Date: 29.05.2019

1. Recovery point ................... ..............
2. Left bracket......................................
3. Right bracket........... ............. ............
4. Bushing .................... .........................
5. Small end bushing ............................
6. ............................Large end bushing
7. 10х ......................................Bolt 45..
8. . .....................................Bolt 10х50 ..
9. Bolt 10х100 .. ............................. .......
10. 0........ ....................Bolt 12х1,25х7 .
11. .............. .....................Bolt 12х110 .
12 Adjusting washer М10 ............. ..... ..
13. М ........Adjusting washer 12 ..........
14. М1 .................. .. Washer 2..............
15. М10 ......................................Nut ...
16. М12. .....................................Nut ...
17. М12х1,25.......... .....................Nut .
2 pc
1 pc
1 pc
2 pc
2 pc
2 pc
2 pc
2 pc
2 pc
6 pc
2 pc
8 pc
2 pc
14 pc
2 pc
2 pc
6 pc
PARTS LISTING
PARTS LISTING
3
5
2
4
6
1
Installation manual 2D.9103.1
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Date: 29.05.2019

Инструкция по установке
INSTALLATION PROCEDURE
3. Remove 4 screws as shown.
* Set aside for re-use later.
1. Open the bonnet.
2. Disconnect the negative battery
terminal cable.
4. Remove radiator grill fittings (6 pc) as
shown.
Carefully dismantle the radiator grille.
* Set aside for re-use later.
Installation manual 2D.9103.1
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5. Remove plastic plugs out of the
bumper (4 pc) as shown
Set aside for re-use later.
6. Unscrew 1 screw in wheel arches on
the vehicle’s left and right side.
Set aside for re-use later.
7. Remove 1 plug in wheel arches on
the left and right, as shown.
Set aside for re-use later.
Installation manual 2D.9103.1
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Date: 29.05.2019
Инструкция по установке
INSTALLATION PROCEDURE

8. Remove 4 plugs in the lower part of
bumper, and using torque wrench
unscrew 2 nuts, as shown.
Set aside for re-use later.
9. Carefully dismantle the bumper.
Pull the bumper edge by unlatching the
latches, moving from the bumper edge
to the center.
Disconnect fog lights and parking
sensors.
10. Unscrew 4 bolts, as shown.
Set aside for re-use later.
Installation manual 2D.9103.1
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Date: 29.05.2019
Инструкция по установке
INSTALLATION PROCEDURE

Инструкция по установкеИНСТРУКЦИЯ ПО УСТАНОВКЕ
11. Place bushings (pos. 5,6) into
the chassis as shown, on the vehicles
left and right sides.
12. Instal recovery points (pos.1)
on the face side of chassis, using bolts
M10x100 and M12x110, adjusting
washers M10, adjusting washers M12,
washers M12 and M10 and M12 nuts.
* Do not tighten yet.
13. Instal left bracket (pos. 2) on
left recovery point, using bolts M10x45
and M10x50, adjustment washers M10
and bushing (pos.4).
* Do not tighten yet.
Use right bracket (pos.3) for right
recovery point.
Installation manual 2D.9103.1
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Date: 29.05.2019
Инструкция по установке
INSTALLATION PROCEDURE

14. Fix the brackets with recovery
points, using bolts M12x60, washers
M12 and nuts M12.
* Tighten all screw joints.
15. Use templates, attached in the end
of this manual, to cut the holes, for
recovery points, in the bumper
Cut template following dashed line for
left recovery point (attachment 1),
remove area #1 and #2, as shown.
Make the same actions for right
recovery point using template
(attachment 2), remove area #1 and
#2.
* Stick the template over for more
hardness, using scotch tape.
Installation manual 2D.9103.1
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Date: 29.05.2019
Инструкция по установке
INSTALLATION PROCEDURE

Инструкция по установкеИнструкция по установке
16. Stick masking tape on the bumper,
as shown.
17. Place template for left recovery
point on the bumper. Adjust it on the
bumper following cutout and fix it using
masking tape, as shown.
Mark cut line, using template.
18. Connect the cut lines as template
shown (red dash lines).
Installation manual 2D.9103.1
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Date: 29.05.2019
Инструкция по установке
INSTALLATION PROCEDURE

Инструкция по установкеИнструкция по установке
20. Place template for right recovery
point on the bumper. Adjust it on the
bumper following cutout and fix it using
masking tape, as shown.
Mark cut line, using template.
19. Stick masking tape on the bumper,
as shown.
21. Connect the cut lines as template
shown (red dash lines).
Installation manual 2D.9103.1
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Date: 29.05.2019
Инструкция по установке
INSTALLATION PROCEDURE

Инструкция по установкеИнструкция по установке
23.Install bumper and radiator grille
onto the vehicle.
22. Make sure, that wires do not
handicap to cut the bumper.
Carefully cut out marked area, using
angle grinder.
* Polish burrs and sharp edges.
Installation manual 2D.9103.1
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Date: 29.05.2019
Инструкция по установке
INSTALLATION PROCEDURE

Инструкция по установкеИнструкция по установке
Before operating a vehicle fitted with a RIVAL recovery points:
- make sure that all screw joints are tightened;
- check integrity of all recovery points components.
Installation manual 2D.9103.1
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Date: 29.05.2019
Инструкция по установке
INSTALLATION PROCEDURE

Masking tape sticking area Masking tape sticking area
Masking tape sticking area
Masking tape sticking area
1
2
Attachment 1
LEFT RECOVERY POINT
TEMPLATE
Cut out line
LEFT RECORY POINT
as viewed in the direction of vehicle motion

Masking tape sticking area Masking tape sticking area
Masking tape sticking area
Masking tape sticking area
1
2
Attachment 1
LEFT RECOVERY POINT
TEMPLATE
COPY
Cut out line
LEFT RECORY POINT
as viewed in the direction of vehicle motion

Attachment 1
RIGHT RECOVERY
POINT TEMPLATE
Masking tape sticking area
Masking tape sticking area
Masking tape sticking area
Masking tape sticking area
1
2
3
Masking tape
sticking area
Cut out line
RIGHT RECOVERY POINT
as viewed in the direction of vehicle motion
Cut out line

Attachment 1
RIGHT RECOVERY
POINT TEMPLATE
Copy
Masking tape sticking area
Masking tape sticking area
Masking tape sticking area
Masking tape sticking area
1
2
3
Masking tape
sticking area
Cut out line
RIGHT RECOVERY POINT
as viewed in the direction of vehicle motion
Cut out lineCut out line