Rival 2D.2701.1-NL User manual

INSTALLATION MANUAL
PRODUCT:
MODEL:
PART NO:
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CAUTION!
NOTICE
To reduce the risk of serious injury or damage, please read and understand all instructions and
procedures before attempting to install or use this product.
Safety glasses must be worn at all times during installation or maintenance of this product.
Ensure all mounting bolts are tensioned after 400 kms/250 miles and periodically there after.
Always drive to the conditions and your surroundings
to be taken to avoid damage.
Whilst the bumper adds additional protection to your vehicle, precautionary measures still need
2D.2702.1-NL
2D.2701.1-NL
JEEP WRANGLER JL (2018-)
JEEP GLADIATOR JT (2019-)
JEEP WRANGLER JK (2007-2018)
FRONT BUMPER

1946х473х457 mm
FRONT BUMPER
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< Page 2 of 12 >
Installation manual 2D.2701.1-NL, 2D.2702.1-NL
МОМЕНТ ЗАТЯЖКИ
РЕКОМЕНДАЦИИ ПО УСТАНОВКЕ
* Personal safety during the installation process must be adhered to at all times.
* Estimated time for installation: 2 hours.
* The RIVAL Bumper must be mounted and affixed to the vehicle according to this installation manual and the use of
personal safety equipment is highly recommended.
* Do not install this bumper on vehicle models other than those allowed in this manual.
* Check state and local highway safety laws regarding permitted bumper types and heights.
* If you bought the 2D.2701.1 bumper, please use this instruction to install the bumper then refer to the LED lights
installation guide.
* М6 - 9 N·m (6.6 lb/ft),
* М10 - 30 N·m (22.1 lb/ft),
* М12 - 77 N·m (56.8 lb/ft).
УСЛОВИЯ БЕЗОПАСНОГО ИСПОЛЬЗОВАНИЯ
* The RIVAL Bumper is designed to compliment the use and design of the specified vehicle under conditions specified
by the vehicle manufacturer.
* While driving the vehicle at any speed, collision with any other vehicle, animal or object must always be avoided.
* Following any collision with any other vehicle, animal or object, the RIVAL Bumper and the vehicle must be inspected
by a specialized or suitably qualified vehicle repairer for possible damage to the components and assemblies in order
to confirm suitability for further use of the vehicle.
* It is strongly recommended that you do not operate a vehicle with a damaged bumper or its components. In the case
of damage, please contact the nearest RIVAL dealer. Vehicle, or where the bumper has been damaged, is extremely
dangerous and must be avoided at all cost.
* The operation of a vehicle where the bumper is not properly attached and fastened to the vehicle, or where
the bumper has been damaged, is extremely dangerous and must be avoided at all cost.
* It is recommended that you carry out regular inspections of all the bumper elements such as all bolts, wires,
connectors.
* A winch with a pull capacity of up to and including 12000 lb can be installed with the RIVAL Bumper. It is not advisable
to exceed this pulling capacity since damage, injury or death may occur where the 12000lb recommended capacity is
exceeded. The Rival bumper provides standard 4 1/2"x10" mounting holes.
SAFETY NOTICE
INSTALLATION NOTICE
REQUIRED TOOLS
TORQUE SETTING
* Basic tool kit
* Torque wrench
* Crosspoint and flat head screwdriver
Date: May 25, 2020
2D.2701.1-NL (FULL WIDTH)
JEEP WRANGLER JL 2018-
JEEP WRANGLER JK 2007-2018
JEEP GLADIATOR JT 2019-
Aluminum/Steel
76,6x18.6x18 inch
55 kg / 121,2 pound
Part Number:
Suited to vehicle:
Material:
Dimensions:
Weight:
2D.2702.1-NL (STUBBY)
JEEP WRANGLER JL 2018-
JEEP WRANGLER JK 2007-2018
JEEP GLADIATOR JT 2019-
Aluminum/Steel
51x20.6x16 inch
49 kg / 108 pound
Part Number:
Suited to vehicle:
Material:
Dimensions:
Weight:
1296х523х407 mm

TECHNICAL INFORMATION
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< Page 3 of 12 >
Installation manual 2D.2701.1-NL, 2D.2702.1-NL
Date: May 25, 2020
*WINCH INSTALLATION
A winch with a pull capacity of up to 12000 lbs can be installed with the RIVAL Bumper. It is not
advisable to exceed this pulling capacity since damage, injury or death may occur where the
12000 lbs recommended capacity is exceeded.
Winch measurements:
114,3 mm
254 mm
675 mm
206 mm
254 mm

1
623
5
5
Front stubby bumper 2D.2702.1-NL
4
1
23
5
5
7
6
Front full width bumper 2D.2701.1-NL
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< Page 4 of 12 >
Installation manual 2D.2701.1-NL, 2D.2702.1-NL
КОМПЛЕКТАЦИЯPARTS LISTING
1. ..Aluminum bumper body .......
2. Winch bracket........................
3. Left adapter...........................
4. Right adapter.........................
5. Tow hooks..............................
6. Lightbar.................................
Qty 1
Qty 1
Qty 1
Qty 1
Qty 2
Qty 1
7. LED brackets.........................
8. Skid plate...............................
9. Skid plate bracket left (JK)......
10. Skid plate bracket right (JK).
11. Skid plate bracket left (JL)....
12. Skid plate bracket right (JL)..
Qty 2
Qty 1
Qty 1
Qty 1
Qty 1
Qty 1
7
8
9
11
10
12
4
8
9
11
12
1212
10
Date: May 25, 2020

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< Page 5 of 12 >
Installation manual 2D.2701.1-NL, 2D.2702.1-NL
КОМПЛЕКТАЦИЯ
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T1
X1
Y*
O. Countersunk washer.........................
P. Insert nut М10х65/15.........................
Q. Insert nut М10 with cables..................
R. Cable clips.........................................
S. Cable tie.............................................
T1. Angle strut bracket right (JL,JT)........
T2. Angle strut bracket left (JL,JT)..........
U. Vacuum pump bracket.......................
V. Insert nut М10....................................
W. Inner bracket.....................................
X1. Insert bracket left (JK)......................
X2. Insert bracket right (JK)....................
Y. LED light cap......................................
Qty 6
Qty 6
Qty 2
Qty 5
Qty 6
Qty 1
Qty 1
Qty 2
Qty 2
Qty 2
Qty 1
Qty 1
Qty 2
2D.2701.1-NL full width bumper
2D.2702.1-NL stubby bumper
Qty 10
Qty 2
Qty 16
Qty 2
Qty 14
Qty 8
Qty 6
Qty 4
Qty 8
Qty 8
Qty 16
Qty 36
Qty 4
Qty 16
*Included only in 2D.2701.1-NL full width bumper
W
V
U
T2
X2
A. Screw M6x20.....................................
B. Screw M6x35.....................................
C. Screw М10х30...................................
D. Screw М10х50...................................
E. Bolt М10х20.......................................
F. Bolt М12х30......................................
G. Screw М10х40...................................
H. Nut М6...............................................
I. Nut М10...............................................
J. Nut М12.......... ...................................
K. Washer 6...........................................
L. Washer 10.......................................
M. Flat washer 10 ..................................
N. Washer 12.........................................
N. Washer 12.........................................
O. Countersunk washer.........................
P. Insert nut М10х65/15.........................
Q. Insert nut М10 with cables..................
R. Cable clips.........................................
S. Cable tie.............................................
T1. Angle strut bracket right (JL,JT)........
T2. Angle strut bracket left (JL,JT)..........
U. Vacuum pump bracket.......................
V. Insert nut М10....................................
W. Inner bracket.....................................
X1. Insert bracket left (JK)......................
X2. Insert bracket right (JK)....................
Qty 16
Qty 6
Qty 6
Qty 2
Qty 5
Qty 6
Qty 1
Qty 1
Qty 2
Qty 2
Qty 2
Qty 1
Qty 1
Qty 10
Qty 2
Qty 16
Qty 2
Qty 14
Qty 8
Qty 6
Qty 4
Qty 8
Qty 8
Qty 16
Qty 36
Qty 4
A. Screw M6x20.....................................
B. Screw M6x35.....................................
C. Screw М10х30...................................
D. Screw М10х50...................................
E. Bolt М10х20.......................................
F. Bolt М12х30.......................................
G. Screw М10х40...................................
H. Nut М6...............................................
I. Nut М10..............................................
J. Nut М12.......... ...................................
K. Washer 6...........................................
L. Washer 10..........................................
M. Flat washer 10 ..................................
PARTS LISTING
Date: May 25, 2020

*The procedure can vary based on your type of factory bumper
7. Unscrew 8 nuts from the OE bumper
(four on each side). Remove OE
bumper, remove horn.
2. Unscrew 2 bolts (on each side)
securing skid plate bracket.
INSTALLATION PROCEDURE
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< Page 6 of 12 >
Installation manual 2D.2701.1-NL, 2D.2702.1-NL
1. Remove 7 bolts securing steering
skid plate. Uninstall skid plate.
3. Unscrew 2 bolts securing OE skid
plate.
4. Remove fascia plate trim clips.
Remove plastic push clips, using a
small feather edge screwdriver.
5. Disconnect the fog light wire harness.
Preparation for installation on JK, JL, JT
Date: May 25, 2020

9 Unscrew 4 transportation bolts before .
installation.
Инструкция по установке
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8. Remove 4 pcs frame reinforcement
(two on each side), by unscrewing OE
bolts. Set bolts aside for re-use later
on.
< Page 7 of 12 >
Installation manual 2D.2701.1-NL, 2D.2702.1-NL
INSTALLATION PROCEDURE
9. Unscrew vacuum pump nuts and
remove vacuum pump.
10. Install insert brackets (pos.X1,X2 ),
fix them using bolts M10x20 (pos.E )
and flat washers 10 (pos.M) on both
sides. Do not tighten yet.
1 . 2 Install winch plate bracket onto the
vehicle frame. Fix it using bolts M12
(pos.F), nuts M12 (pos. J) and two
washers 12 (pos. N).
Do not tighten yet.
Winch bracket installation on JK
1 . 1 Install vacuum pump bracket
(pos.U) on the winch plate bracket
using screws 6x20 (pos.A), washers 6
(pos.K), nuts M6 (pos.H).
Date: May 25, 2020

Инструкция по установке
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13. Attach the winch plate bracket
(pos.2) with brackets (pos.X1,X2) from
the inside, using bolts M10x20 (pos.E),
washers 10 (pos.L).
Do not tighten yet.
1 . 5 Install adapter (pos.3,4). Attach it to
the frame using bolt M10x20 (pos.E),
washer 10 (pos.L) and insert nut
(pos.P).
Attach adapter to the winch plate
bracket using screw M10x30 (pos.C),
two washers 10 (pos.L) and nut M10
(pos. I).
Tighten hardware after that.
1 . 6 Install vacuum pump on the
bracket, preventing contact with
radiator. Attach it using bolt M6x35
(pos.B), washers 6 (pos.K) and nuts
M6 (pos.H).
< Page 8 of 12 >
Installation manual 2D.2701.1-NL, 2D.2702.1-NL
INSTALLATION PROCEDURE
14. Install insert nut (pos. Q) in adapter
(pos. 3,4). Unbend the wire.
17. Install horn using OE bracket and
bolts M10x20 (pos.E), washers 10
(pos.L) and nuts M10 (pos.I).
18. Install skid plate brackets
(pos.9,10) using bolts M10x20 (pos.E),
washers 10 (pos.L) and inner bracket
(pos.P) on both sides.
Date: May 25, 2020

Инструкция по установке
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1 .9 Install winch plate bracket onto the
vehicle frame. Attach it using bolts
M12x30 (pos.F), nuts M12 (pos. J) and
two washers 12 (pos.N). Do not
tighten yet.
< Page 9 of 12 >
Installation manual 2D.2701.1-NL, 2D.2702.1-NL
INSTALLATION PROCEDURE
Winch bracket installation on JL, JT
20. Install insert nuts (pos. Q) into
adapters (pos. 3,4). Unbend the wire.
21 Install adapter (pos.3,4). Insert .
screw M10x30 (pos.C) and washer 10
(pos.L) onto winch plate bracket (as
shown).
22. Attach adapter to the frame using
OE bolt on both sides.
Do not tighten yet.
23 Install angle strut bracket (pos. .
T1,T2) Attach it to the frame using OE .
bolt. Attach adapter (pos.3,4). and
angle strut bracket (pos. T1,T2) to the
winch plate bracket using screw
M10x30 (pos. C), washers 10 (pos. L)
and nut M10 (pos. I).
. Tighten hardware after that
24. Install skid plate bracket
(pos.11,12) using bolts M10x20 (pos.E)
and washers 10 (pos.L).
If you don’t have rivet nuts in the frame,
then use inner bracket M10 (pos.V).
Date: May 25, 2020

Инструкция по установке
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< Page 10 of 12 >
Installation manual 2D.2701.1-NL, 2D.2702.1-NL
INSTALLATION PROCEDURE
2 .5 Install LED lights to LED brackets
(pos.7).
LED lights are not supplied with
bumper.
2 . 6 Install LED lights from the inside of
the bumper. Fix it using screws M6x20
(pos.A), washer 6 (pos.K).
If you don’t have LED lights, install
the LED light cap (pos. Y) with screws
M6x20 (pos. A), washers 6 (pos. K),
LED brackets (pos.7).
Tighten hardware after that.
Attach wire to the bumper, using cable
tie (pos.S) and cable clips (pos.R).
For your convenience connect LED
wires with plug before aluminium
bumper body installation.
LED lights installation
For 2D.2701.1-NL full width bumper only
Lightbar installation
28 Attach it using screws M10x30 .
(pos.C), washers 10 (pos.L) and nuts
M10 (pos.I).
Tighten hardware after that.
27 Install lightbar (pos.6) onto the .
bumper (pos.1).
Date: May 25, 2020

Инструкция по установке
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< Page 11 of 12 >
Installation manual 2D.2701.1-NL, 2D.2702.1-NL
INSTALLATION PROCEDURE
2 .9 Install aluminum bumper body onto
winch plate bracket. Attach it using two
screws M10x50 (pos.D) and washers
10 (pos.L). Do not tighten yet.
If you are going to use winch,
please install fairlead (fairlead is not
supplied with the bumper).
30 Attach tow hooks (pos.5) to the .
bumper using screws M10x30 (pos.C)
and washers 10 (pos.L). Do not
tighten yet.
Aluminum bumper body installation on JK, JL, JT
31. the lightbar and bumper to Attach
brackets (pos.3,4) using screws M10x30
(pos.C) and washers 10 (pos.L).
32. Install skid plate (pos.8) on the
vehicle using screws M10x40 (pos.G)
and countersunk washers (pos.O).
Screw screws №1 and №2 in bracket
(pos.W), that needs to be installed from
the inside of the bumper (pos.1).
Screw screws №3 in skid plate brackets
(pos.9,10 for JK) or (pos.11,12 for JL,
JT).
Tighten all hardware after that.
№1
№2
№3
Date: May 25, 2020

Инструкция по установке
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< Page 12 of 12 >
Installation manual 2D.2701.1-NL, 2D.2702.1-NL
INSTALLATION PROCEDURE
Before operating a vehicle fitted with RIVAL Bumper 2D.2701.1-NL or 2D.2702.1-NL:
- make sure all fittings are tightened
- check winch operation
- check all electrical wiring attached to lights
Sincerely,
RIVAL 4x4 Team
Thank you for your choice!
Date: May 25, 2020