RKC INSTRUMENT HA430 Installation manual


IMR01N12-E7
RKC INSTRUMENT INC.
Resin Pressure Digital Controller
HA
4
3
0/HA9
3
0
Operation Manual

All Rights Reserved, Copyright 2003, RKC INSTRUMENT INC.
Modbus is a registered trademark of Schneider Electric.
DeviceNet is a registered trademark of Open DeviceNet Vender Association, Inc.
CC-Link is a registered trademark of Mitsubishi Electric Co. Ltd.
Company names and product names used in this manual are the trademarks or registered trademarks of
the respective companies.

IMR01N12-E7 i-1
Thank you for purchasing this RKC product. In order to achieve maximum performance and ensure
proper operation of the instrument, carefully read all the instructions in this manual. Please place the
manual in a convenient location for easy reference.
NOTICE
This manual assumes that the reader has a fundamental knowledge of the principles of electricity,
process control, computer technology and communications.
The figures, diagrams and numeric values used in this manual are only for explanation purpose.
RKC is not responsible for any damage or injury that is caused as a result of using this instrument,
instrument failure or indirect damage.
RKC is not responsible for any damage and/or injury resulting from the use of instruments made by
imitating this instrument.
Periodic maintenance is required for safe and proper operation of this instrument. Some
components have a limited service life, or characteristics that change over time.
Every effort has been made to ensure accuracy of all information contained herein. RKC makes no
warranty expressed or implied, with respect to the accuracy of the information. The information in
this manual is subject to change without prior notice.
No portion of this document may be reprinted, modified, copied, transmitted, digitized, stored,
processed or retrieved through any mechanical, electronic, optical or other means without prior
written approval from RKC.
To prevent injury to persons, damage to the instrument and the equipment, a
suitable external protection device shall be required.
All wiring must be completed before power is turned on to prevent electric
shock, fire or damage to the instrument and the equipment.
This instrument must be used in accordance with the specifications to
prevent fire or damage to the instrument and the equipment.
This instrument is not intended for use in locations subject to flammable or
explosive gases.
Do not touch high-voltage connections such as power supply terminals, etc.
to avoid electric shock.
RKC is not responsible if this instrument is repaired, modified or
disassembled by other than factory-approved personnel. Malfunction may
occur and warranty is void under these conditions.
WARNING
!

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This product is intended for use with industrial machines, test and measuring equipment.
(It is not designed for use with medical equipment and nuclear energy plant.)
This is a Class A instrument. In a domestic environment, this instrument may cause radio
interference, in which case the user may be required to take additional measures.
This instrument is protected from electric shock by reinforced insulation. Provide
reinforced insulation between the wire for the input signal and the wires for instrument
power supply, source of power and loads.
Be sure to provide an appropriate surge control circuit respectively for the following:
- If input/output or signal lines within the building are longer than 30 meters.
- If input/output or signal lines leave the building, regardless the length.
This instrument is designed for installation in an enclosed instrumentation panel. All
high-voltage connections such as power supply terminals must be enclosed in the
instrumentation panel to avoid electric shock to operating personnel.
All precautions described in this manual should be taken to avoid damage to the
instrument or equipment.
If the equipment is used in a manner not specified by the manufacturer, the protection
provided by the equipment may be impaired.
All wiring must be in accordance with local codes and regulations.
All wiring must be completed before power is turned on to prevent electric shock,
instrument failure, or incorrect action.
The power must be turned off before repairing work for input break and output failure
including replacement of sensor, contactor or SSR, and all wiring must be completed
before power is turned on again.
To prevent instrument damage as a result of failure, protect the power line and the
input/output lines from high currents with a suitable overcurrent protection device with
adequate breaking capacity such as a fuse, circuit breaker, etc.
A malfunction in this product may occasionally make control operations impossible or
prevent alarm outputs, resulting in a possible hazard. Take appropriate measures in the
end use to prevent hazards in the event of malfunction.
Prevent metal fragments or lead wire scraps from falling inside instrument case to avoid
electric shock, fire or malfunction.
Tighten each terminal screw to the specified torque found in the manual to avoid electric
shock, fire or malfunction.
For proper operation of this instrument, provide adequate ventilation for heat dissipation.
Do not connect wires to unused terminals as this will interfere with proper operation of the
instrument.
Turn off the power supply before cleaning the instrument.
Do not use a volatile solvent such as paint thinner to clean the instrument. Deformation or
discoloration may occur. Use a soft, dry cloth to remove stains from the instrument.
To avoid damage to the instrument display, do not rub with an abrasive material or push
the front panel with a hard object.
FOR PROPER DISPOSAL
When disposing of each part used for this instrument, always follows the procedure for
disposing of industrial wastes stipulated by the respective local community.
CAUTION

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DOCUMENT CONFIGURATION
There are seven manuals pertaining to this product. Please be sure to read all manuals specific to your
application requirements. If you do not have a necessary manual, please contact RKC sales office, the
agent, or download from the official RKC website.
Manual Manual Number Remarks
HA430/HA930 Instruction Manual 1IMR01N11-EThis manual is enclosed with instrument.
This manual explains the mounting and wiring,
front panel name, and the operation mode
outline.
HA430/HA930 Operation Manual 1IMR01N12-E7
This Manual.
This manual explains the method of
the mounting and wiring, the operation of
various functions, and troubleshooting.
HA430/HA930
Communication Instruction Manual 1, 2
[RKC communication/MODBUS]
IMR01N13-EThis manual explains RKC communication
protocol, Modbus, and relating to
the communication parameters setting.
HA430/HA930
Communication Instruction Manual 1, 2
[PROFIBUS]
IMR01N14-EThis manual explains PROFIBUS
communication connection and configuration.
HA430/HA930
Communication Instruction Manual 1, 2
[DeviceNet]
IMR01N15-EThis manual explains DeviceNet
communication connection and node address
setting.
HA430/HA930
Communication Instruction Manual 1, 2
[CC-Link]
IMR01N21-EThis manual explains CC-Link communication
connection and relating to the communication
parameters setting.
HA430/HA930
Quick Operation Manual 1, 2IMR01N16-EDescribes procedures from initial settings
(zero/full scale adjustment, PI constant setting,
etc.) necessary for performing pressure control
to operation.
Infrared Communication Software
RKCIR for HA Series Controller
PDA INSTALL GUIDE
IMT01C01-EThis manual describes downloading of the
"RKCIR infrared communication software" and
installation of this software to the PDA.
1The above manuals can be downloaded from the official RKC website:
http://www.rkcinst.com/english/manual_load.htm.
2Optional function
Read this manual carefully before operating the instrument. Please place the manual in a
convenient location for easy reference.

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SYMBOLS
Safety Symbols
: This mark indicates important information on installation, handling and operating
procedures.
: This mark indicates supplemental information on installation, handling and
operating procedures.
: This mark indicates where additional information may be located.
Character Symbols
Character LED lighting state:
Pressure units (conversion)
1 MPa 10 bar 10.1972 kgf/cm2145.038 psi
CAUTION
: This mark indicates precautions that must
b
e taken if there is danger of electric
shock, fire, etc., which could result in loss of life or injury.
: This mark indicates that if these precautions and operating procedures are not
taken, damage to the instrument may result.
: This mark indicates that all precautions should be taken for safe usage.
WARNING
!
: Dim lighting
: Bright lighting
: Flashing
Degree
A C E F G H I J K L
D
(d)
B
(b)
0 1 2 3 4 5 6 7 8 9
Minus Period
W X Y Z ／
M P S T t U u V
N O
(n) (o) Q R (q) (r)

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CONTENTS
Page
1. OUTLINE..............................................................................1
1.1 Checking the Product......................................................................................1
1.2 Model Code.....................................................................................................2
1.3 Input/Output Functions ....................................................................................4
1.4 Parts Description.............................................................................................7
2. MOUNTING.........................................................................10
2.1 Mounting Cautions.........................................................................................10
2.2 Dimensions....................................................................................................11
HA430 .....................................................................................................................11
HA930 .....................................................................................................................11
2.3 Procedures of Mounting and Removing ........................................................12
Mounting procedures...............................................................................................12
Removing procedures .............................................................................................12
3. WIRING...............................................................................13
3.1 Wiring Cautions.............................................................................................13
3.2 Terminal Layout.............................................................................................14
HA430 .....................................................................................................................14
HA930 .....................................................................................................................14
3.3 Wiring of Each Terminal ................................................................................15
Power supply...........................................................................................................15
Output 1 to 3 (OUT1 to OUT3)................................................................................16
Output 4 to 5 (OUT4 to OUT5)................................................................................16
Input 1 (pressure sensor input)................................................................................17
Input 1 (voltage and current inputs).........................................................................18
Input 2 (thermocouple, RTD, voltage, and current inputs).......................................19
Remote input (optional)...........................................................................................19
Event input (optional)...............................................................................................19
Sensor power supply (optional)...............................................................................20
Communication (optional)........................................................................................20

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Page
4. SETTING.............................................................................22
4.1 Setting Procedure to Operation.....................................................................22
4.2 Operation Menu.............................................................................................24
Input type and input range display...........................................................................25
4.3 Key Operation................................................................................................26
Scrolling through parameters...................................................................................26
Changing Set value (SV).........................................................................................26
Data lock function....................................................................................................27
How to restrict operation of the direct keys..............................................................27
4.4 Changing Parameter Settings........................................................................28
Change settings....................................................................................................... 28
5. SV SETTING & MONITOR MODE......................................30
5.1 Display Sequence..........................................................................................30
5.2 Procedure for Set Value (SV) Setting.................................................................31
6. PARAMETER SETTING MODE .........................................32
6.1 Display Sequence..........................................................................................32
6.2 Parameter List...............................................................................................34
6.3 Description of Each Parameter......................................................................35
Event 1 set value (EV1)/Event 2 set value (EV2)/Event 3 set value (EV3)/
Event 4 set value (EV4)...........................................................................................35
Control loop break alarm (LBA) time (LbA1, LbA2).................................................35
LBA deadband (Lbd1, Lbd2) ...................................................................................36
Proportional band (1. P, 2. P) for PI/PID control......................................................37
Integral time (1. I, 2. I) for PI/PID control.................................................................37
Derivative time (1. d, 2. d) for PID control ...............................................................37
Control response parameter (1. rPT, 2. rPT)...........................................................38
Setting change rate limiter (up) (1.SVrU, 2.SVrU)................................................38
Setting change rate limiter (down) (1.SVrd, 2.SVrd).............................................39
Area soak time (AST)..............................................................................................40
Link area number (LnKA) ........................................................................................41

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Page
7. SETUP SETTING MODE....................................................42
7.1 Display Sequence..........................................................................................42
7.2 Parameter List...............................................................................................43
7.3 Description of Each Parameter......................................................................44
PV bias (1. Pb, 2. Pb)..............................................................................................44
PV digital filter (1. dF, 2. dF)....................................................................................44
PV ratio (1. Pr, 2. Pr)...............................................................................................44
PV low input cut-off (1. PLC, 2. PLC)......................................................................45
Proportional cycle time (1. T, 2. T) ..........................................................................45
Device address (Slave address) (Add2)...............................................................46
Communication speed (bPS2).................................................................................46
Data bit configuration (bIT2)....................................................................................46
Interval time (InT2) ..................................................................................................47
Infrared communication address (Add3) .................................................................47
Infrared communication speed (bPS3)....................................................................47
Auto-zero (AZEr) .....................................................................................................48
Auto calibration (ACAL)...........................................................................................49
Set lock level (LCK).................................................................................................49
8. ENGINEERING MODE .......................................................50
8.1 Display Sequence..........................................................................................50
8.2 Parameter List...............................................................................................54
8.3 Precaution Against Parameter Change.........................................................58
8.4 Screen Configuration (F10) .........................................................................63
STOP display selection (SPCH)..............................................................................63
Bar graph display selection (dE)..............................................................................63
Bar graph resolution setting (dEUT)........................................................................64
Decimal point position of MV scaling (MVdP)..........................................................64
MV scaling high (MVHS) .........................................................................................64
MV scaling low (MVLS) ...........................................................................................65
8.5 Direct key (F11).............................................................................................65
Auto/Manual transfer key operation selection (Fn1)................................................65
Remote/Local transfer key operation selection (Fn2)..............................................65
RUN/STOP transfer key operation selection (Fn3) .................................................65
8.6 Input 1 (F21)/Input 2 (F22).............................................................................66
Input type selection (1. InP, 2. InP) .........................................................................66
Display unit selection (1. UnIT, 2. UnIT)..................................................................67
Gain setting (GAIn) [F21].........................................................................................67

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Page
Linearize type (LInS) [F21]......................................................................................68
Shunt resistance output value (SHnT) [F21] ...........................................................69
Decimal point position (1. PGdP, 2. PGdP).............................................................69
Input scale high (1. PGSH, 2. PGSH)......................................................................69
Input scale low (1. PGSL, 2. PGSL)........................................................................70
Input error determination point (high) (1. PoV, 2. PoV).........................................70
Input error determination point (low) (1. PUn, 2. PUn)........................................71
Burnout direction (1. boS, 2. boS)...........................................................................71
Square root extraction selection (1. SQr, 2. SQr)....................................................72
PV hold function (1. HLdS, 2. HLdS).......................................................................72
Power supply frequency selection (PFrQ)...............................................................72
8.7 Event Input (F23)...........................................................................................73
Event input logic selection (dISL)............................................................................73
8.8 Output (F30)..................................................................................................76
Output logic selection (LoGC) .................................................................................76
Output timer setting (oTT1 to oTT5)........................................................................77
Alarm lamp lighting condition setting (ALC1, ALC2) *.............................................77
Interlock function (oTIL)...........................................................................................78
* The setting item “ALC2” is not used in the HA430/930.
8.9 Transmission Output 1 (F31)/ Transmission Output 2 (F32)/
Transmission Output 3 (F33).........................................................................79
Transmission output type selection (Ao1, Ao2, Ao3)...............................................79
Transmission output scale high (AHS1, AHS2, AHS3) ...........................................79
Transmission output scale low (ALS1, ALS2, ALS3)...............................................79
8.10 Event 1 (F41)/Event 2 (F42)/Event 3 (F43)/Event 4 (F44)..........................80
Event type selection (ES1, ES2, ES3, ES4)............................................................80
Event hold action (EHo1, EHo2, EHo3, EHo4)........................................................82
Event differential gap (EH1, EH2, EH3, EH4) .........................................................83
Event action at input error (EEo1, EEo2, EEo3, EEo4)...........................................84
Event assignment (EVA1, EVA2, EVA3, EVA4)......................................................84
8.11 Control (F50) *.............................................................................................85
Hot/Cold start selection (Pd)....................................................................................85
Input 2_use selection (CAM)...................................................................................85
SV tracking (TrK) ....................................................................................................86
* The setting items “CAr” and “CAb” are not used in the HA430/930.