Roca G 100 IE-XIE Confort User manual

G 100 IE-XIE Confort &
G 100 IE-XIE/GTA Confort
Calderas de gas
Instrucciones de Instalación,
Montaje y Funcionamiento
para el INSTALADOR Página .................... 11
EGasheizkessel
Installations-, Montage-
und Betriebsanleitung
für den INSTALLATEUR Seite ........................ 17
D
Gas Boilers
Installation, Assembly and
Operating Instructions
for the INSTALLER Page ....................... 13
Caldaie a gas
Istruzioni d’Installazione,
Montaggio e Funzionamento
per l’INSTALLATORE Pagina..................... 20
I
Chaudières à gaz
Instructions d’Installation,
de Montage et de Fonctionnement,
pour l´INSTALLATEUR Page ....................... 15
FCaldeiras a gás
Instruções de Instalação,
Montagem e Funcionamento
para o INSTALADOR Página ..................... 22
P
GB

2
1 2 Válvula de seguridad
Safety valve
Soupape de sécurité
Embudodescarga
Discharge funnel
Entonnoir de décharge
Entlastungstrichter
Imbuto di scarico
Funil descarga
Conducir la tubería al desagüe
Route pipe to drain
Conduire à la tuyauterie de sortie d’eau
Rohrleitung bis zur Abflußleitung
Portare la tubazione allo scarico
Canalizar para o esgoto
Gas / Gas / Gaz / Gas / Gas / Gás
Retorno / Return
Retour / Rückslauf
Ritorno / Retorno
Ida / Flow / Départ
Vorlauf / Mandata / Ida
11
2 3
20
1
19
18
43
5 6
7 10
9
12
17
12
17
Sicherheitsventil
Valvola di sicurezza
Válvula de segurança
5
8
7
20
6
4
19
18
11

3
7 8
9 12
13
14
15
16
13 13
14
15
16 21
21
25
24
23
26
22

4
10
G 100
Termostato de seguridad
Limit thermostat
Thermostat de sécurité
Sicherheitsthermostat
Termostato di sicurezza
Termostato de segurança
230 V
Válvula de gas / Gas valve
Vanne de gaz / Gasventil
Valvola del gas / Válvula de gás
Circulador Calefacción / CH pump
Circulateur chauffage
UmwälzpumpeHeizung
Pompa di circolazione del riscaldamento
Circulador do Aquecimento Central
Transductor presión
Pressure transducer
Transducteur de pression
Drucksensor
Trasduttore di pressione
Transdutor de pressão
SondadeCaldera
Boiler sensor
SondeBallon
Kesselfühler
Sonda della caldaia
Sonda da caldeira
Termostato reflujo humos
Flue spillage limit thermostat
Thermostat reflux fumées
Thermostat Rückströmung Abgas
Thermostat riflusso fumi
Termostato deanti-retorno dos fumos

5
11
G 100 / GTA
230 V
CirculadorA.C.S./ DHW pump
Circulateur d’E.C.S.
UmwälzpumpeTrinkwarmwasser
Pompadi circolazione dell’A.C.S.
Circulador de A.Q.S.
SondaDepósito
Cylinder sensor
SondeBallon
Speicherfühler
Sonda del Serbatoio
Sonda do depósito
Válvula de gas / Gas valve
Vanne de gaz / Gasventil
Valvola del gas / Válvula de gás
Termostato de seguridad
Limit thermostat
Thermostat de sécurité
Sicherheitsthermostat
Termostato di sicurezza
Termostato de segurança
Circulador Calefacción / CH pump
Circulateur chauffage
UmwälzpumpeHeizung
Pompa di circolazione del riscaldamento
Circulador do Aquecimento Central
Transductor presión
Pressure transducer
Transducteur de pression
Drucksensor
Trasduttore di pressione
Transdutor de pressão
SondadeCaldera
Boiler sensor
SondeBallon
Kesselfühler
Sonda della caldaia
Sonda da caldeira
Termostato reflujo humos
Flue spillage limit thermostat
Thermostat reflux fumées
Thermostat Rückströmung Abgas
Thermostat riflusso fumi
Termostato deanti-retorno dos fumos

6
Características principales / Main features / Principales caractéristiques
Hauptmerkmale / Caratteristiche principali / Características principais
elamkreMehcsirtkelE/seuqirtceléseuqitsirétcaraC/atadlacirtcelE/sacirtcélesacitsíretcaraC sacirtcélesacitsíretcaraC/ehcirtteleehcitsirettaraC zH05~V032/022
lanimonlitúaicnetoP tuptuOlanimoN elituelanimonecnassiuP gnutsielztuN-nneN elanimonelituaznetoP lanimonlitúaicnêtoP litúotneimidneR ycneiciffEteN elitutnemedneR dargsgnuztuN elituaseR litúotnemidneR
sotnemeleed.ºN snoitcesfo.oN .erbNstnemélé redlhaznA etnemelezieH itnemeleidºN sotnemeleed.ºN
serodameuqedºN .oNsrenrubfo sruelûrbed.erbN rennerBredlhaznA irotaicurbidºN serodamieuqedº.N
h/lackWk% EIEIX
EIX-EI03/001G 001.827,233,09434
EIX-EI04/001G 002.834,445,09534
EIX-EI05/001G 053.842,658,09634
ATG/EIX-EI03/001G 001.827,233,09434
ATG/EIX-EI04/001G 002.834,445,09534
aredlacaugaedodinetnoC tnetnoCretaW erèiduahcuae'dunetnoC lessekzieHtlahniressaW alledauqca'dotunetnoC aiadlac adaugáedodúetnoC ariedlac
.xorpaoseP thgieW.xorppA .xorppasdioP .acthciweG .ssorppaoseP .xorpaoseP
aredlacociluárdihotiucricagracadidréP porDerusserPedisretaW erèiduahceuqiluardyhtiucricegrahcedetreP sierkzieHtsulrevkcurD aiadlacociluardiotiucricociracidatidreP ariedlacadociluárdihotiucriconagracedadreP
).g.w.mm(/).a.c.mm(
/ )S.W.m(/).e.cmm( ).a.c.mm(/).a'd.cmm(
esabneoirasecenoriT aenemihc yenmihctaderiuqerthguarD esab edesabalàeriassecénegariT eénimehcal naguZregidnewtoN sisabnietsnrohcS esaballaoirassecenoiggariT airamufannacalled adesabanairássecenmegariT énimahc
)l()gk( ∆C°01=t ∆C°02=t
).e.cmm(/).g.w.mm(/).a.c.mm( ).a.c.mm(/).a'd.cmm(/)S.W.m(
EIX-EI03/001G 4,41231051530,1
EIX-EI04/001G 0,81161572070,1
EIX-EI05/001G 6,121910740211,1
ATG/EIX-EI03/001G 0,91262051530,1
ATG/EIX-EI04/001G 5,22192572070,1
oledoMnóiccafelaCrodalucriC ledoMpmuPHC elèdoMegaffuahCruetalucriC lledoMgnuzieHepmupzläwmU ledenoizalocricidapmopolledoM otnemadlacsiR oledoMlartneCotnemiceuqAedrodalucriC
oledoMoiratinaSrodalucriC ledoMpmuPWHD elèdoMeriatinaSruetalucriC lledoMressawknirTepmupzläwmU .s.c.a'lledenoizalocricidapmopolledoM oledoMoirátinaSrodalucriC
rodalumucadadicapaC yticapaCrednilyCWHD ruetalumuccaéticapaC rehciepStätizapaK idoiotabresledàticapaC olumucca rodalumucaodedadicapaC )l(
EIX-EI03/001G 5201-CP--
EIX-EI04/001G 5201-CP--
EIX-EI05/001G 5301-CP--
ATG/EIX-EI03/001G 5201-CP51-34-LYN021
ATG/EIX-EI04/001G 5201-CP51-34-LYN051
ságedoãsserP/sagledenoisserP/kcurdsaG/zagednoisserP/erusserPtelnIsaG/sagednóiserP )rabm(
lerutaN/saGlarutaN/larutaN larutaN/elarutaN/sagdrE enaporP/saGenaporP/onaporP onaporP/onaporP/naporP enatuB/saGenatuB/onatuB onatuB/onatuB/natuB
)02(02G)73(13G)03-82(03G
∆∆

7
Presión máxima de trabajo circuito calefacción: 4 bar.
Presión máxima de trabajo circuito sanitario: 7 bar.
Temperatura máxima de trabajo: 95 °C.
Caudal especifico G 100/30 GTA:24,7 l/m para∆t= 30 K.
Caudal especifico G 100/40 GTA:30 l/m para ∆t = 30 K.
Max. working pressure of heating circuit: 4 bar
Max. working pressure of DHW circuit: 7 bar
Max. working temperature: 95 °C
Specific flow rate of G 100/30 GTA boilers: 24.7 l/m for
a ∆t = 30K
Specific flow rate of G 100/40 GTA boilers: 30 l/m for a
∆t = 30K
Pression maximale de travail circuit chauffage: 4 bar
Pression maximale de travail circuit sanitaire: 7 bar
Température maximale de travail: 95 °C
Débit spécifique G 100/30 GTA:24,7 l/m pour ∆t = 30 K.
Débit spécifique G 100/40 GTA: 30 l/m pour ∆t = 30 K.
Maximaler Betriebsdruck Heizkreis: 4 bar
Maximaler Betriebsdruck Heißwasserkreis: 7 bar
Maximale Betriebstemperatur: 95 °C
Spezifischer Durchfluss G 100/30 GTA: 24,7 l/m für
∆t = 30 K.
Spezifischer Durchfluss G 100/40 GTA: 30 l/m für
∆t = 30 K.
Pressione massima di esercizio del circuito di
riscaldamento: 4 bar
Pressione massima di esercizio del circuito dell’a.c.s.:
7 bar
Temperatura massima di esercizio: 95 °C
Portata specifica G100/30 GTA: 24,7 l/m per ∆t = 30 K
Portata specifica G100/40 GTA: 30 l/m per ∆t = 30 K
Pressãomáximadetrabalhonocircuitodeaquecimento
central: 4 bar.
Pressão máxima de trabalho no circuito sanitário: 7 bar.
Temperatura máxima de trabalho:95 °C
CaudalespecíficoG100/30 GTA:24,7l/mpara∆t=30K.
Caudal específico G 100/40 GTA:30 l/m para ∆t = 30 K.
Dimensiones / Dimensions / Dimensions / Abmessungen / Dimensioni / Dimensões
G 100 CONFORT
ABC DØ*EGH
TROFNOC03/001G 119319846551311552847
TROFNOC04/001G 1191201537551311552538
TROFNOC05/001G 41019701228202021572229
* Ø D = Diámetro interior collarín (diámetro exterior máximo admisible en entronque chimenea).
* Ø D = Inside diameter of flue socket collar (max. allowable OD of boiler flue duct connection)
* Ø D = Diamètre intérieur collerette(diamètre extérieur maximal admissibledans embranchementcheminée)
* Ø D = Innerer Flanschdurchmesser(Maximaler zulässigeräußerer Durchmesseram Schornsteinanschluss).
* Ø D = Diametro interno collare (diametro esterno massimo permesso nell’innesto della canna fumaria)
* Ø D = Diâmetrointeriordo colarinho(diâmetro exteriormáximo admissívelno entroncamentocom achaminé).
550
A
331
C
H
EB
402
325
3/4” int.
1” ext.
70
63
671
153
50
2” int.
Ø D
G
1/2”
ext.
omusnoC/niomusnoC/hcuarbreV/noitammosnoC/etaRtupnIsaG/omusnoC m
3
rabm3101–C°51h/)ts(
02G13G03G
EIX-EI03/001G 38,374,121,1
EIX-EI04/001G 02,599,125,1
EIX-EI05/001G 55,615,219,1
ATG/EIX-EI03/001G 38,374,121,1
ATG/EIX-EI04/001G 02,599,125,1

8
G 100 GTA CONFORT
CrelioB/aredla lessekzieH/erèiduahC ariedlaC/aiadlaC setoC/.miD/satoC satoC/atouQ/eßaM ”A“
TROFNOCATG03/001G 619
TROFNOCATG04/001G 5201
– (a): Ida Caldera 1” ext.
Boiler flow 1” (m)
Départ Chaudière
Vorlauf Heizung 1” außen
Mandata caldaia: 1” est.
Ida à caldeira 1” ext..
– (b): Válvula de seguridad 1/2” int.
Safety valve 1/2”
Soupape de sécurité
Sicherheitsventil 1/2” innen
Valvola di sicurezza: 1/2” int.
Válvula de segurança 1/2” int.
– (c): Tubo de gas 1/2” ext.
Gas connection 1/2”
Tuyau de gaz
Gasleitung 1/2” außen
Tubo del gas: 1/2” est.
Tubo de gás 1/2 ext.
– (d): Retorno caldera 1” ext.
Boiler return 1”
Retour chaudière
Rücklauf Kessel 1” außen
Ritorno caldaia: 1” est.
Retorno da caldeira 1” ext.
63
550
1500
A
(a) 122
(b)
225
(c)
51
77
(d) (e)
7
920 1260
651
249
47
47
(g)
265
(h)
Dimensiones / Dimensions / Dimensions / Abmessungen / Dimensioni / Dimensões
– (e): Vaciado caldera 1/2” ext.
Boiler drain 1/2”
Vidage chaudière
Kesselentleerung 1/2” außen
Svuotamento caldaia: 1/2” int.
Esvaziamento da caldeira 1/2” ext.
– (f): Entrada agua fría depósito 3/4” ext.
Cylinder cold water feed 3/4”
Entrée eau froide ballon
Eingang Kaltwasser Speicher 3/4” außen
Entrata acqua fredda serbatoio: 3/4” est.
Entrada de água fria no depósito 3/4” ext.
– (g): Salida agua caliente depósito 3/4” ext.
DHW draw-off 3/4” (m)
Sortie eau chaude ballon
Ausgang Heißwasser Speicher 3/4” außen
Uscita acqua calda serbatoio: 3/4” est.
Saída de água quente do depósito 3/4” ext
– (h): Vaciado depósito 3/4” ext.
DHW cylinder drain 3/4” (m)
Vidage ballon
Entleerung Speicher 3/4” außen
Svuotamento serbatoio: 3/4”
Esvaziamento do depósito 3/4” ext.

9
Curvas caudal - presión circuladores / Pump Performance Graphs
Courbes de débit - pression des circulateurs / Kurven Durchfluss - Pumpendruck
Curve portata/pressione delle pompe di circolazione / Curvas caudal - pressão dos circuladores
Caudal en m3 /h Durchflußmenge m3 /h
Flow rate in m3 /h Portata m3 /h
Débit m3 /h Caudal m3 /h
Caudal en m3 /h Durchflußmenge m3/h
Flow rate in m3 /h Portata m3 /h
Débit m3 /h Caudal m3 /h
Caudal en m3 /h Durchflußmenge m3/h
Flow rate in m3 /h Portata m3 /h
Débit m3 /h Caudal m3 /h
1 1,5 2 2,5 3 3,5 4
NYL-43
5
4
3
2
1
0
1
3
2
123456
PC-1025
8
7
6
5
4
3
2
1
0
1
3
2
123456
8
7
6
5
4
3
2
1
0
PC-1035
1
2
3
Altura manométrica mm c.a. Manometrische Höhe in mm WS Staticheadinmmw.g. Altezzamanometricainmmc.d’a. Hauteurmanométriqueenmmc.e. Alturamanométricaen mm c.a.
Altura manométrica mm c.a. Manometrische Höhe in mm WS Staticheadinmmw.g. Altezzamanometricain mmc.d’a. Hauteurmanométriqueenmmc.e. Alturamanométricaen mm c.a. Altura manométrica mm c.a. Manometrische Höhe in mm WS Staticheadinmmw.g. Altezzamanometricain mmc.d’a. Hauteurmanométriqueenmmc.e. Alturamanométricaen mm c.a.
rodameuqrotceynI)mm(ortemáidyoremúN )mm(eziSdnasrotcejniforebmuN ruelûrbruetcejni)mm(ertèmaidteerbN rennerBnesüD)mm(ressemhcruDdnulhaznA erotaicurberotteinI)mm(ortemaideoremuN rodamieuqodrotcejnI)mm(ortemâideoremúN )mm(amgarfaidortemáiD )mm(eziSmgarhpaiD )mm(emgarhpaidertèmaiD )mm(enarbmeMressemhcruD )mm(ammarfaidortemaiD )mm(amgarfaidodortemâiD
saGlarutaN/larutansaG sagdrE/lerutanzaG larutansáG/elarutansaG
LPG/GPL/PLG LPG/LPG/saggissülF LPG/GPL/PLG LPG/LPG/saggissülF
)02G()13G/03G()13G/03G(
EI03/001G 59,2x328,1x30,8
EIX03/001G 06,2x406,1x40,8
EI04/001G 04,3x301,2x3--
EIX04/001G 00,3x428,1x4--
EI05/001G 08,3x353,2x33,01
EIX05/001G 01,3x450,2x43,01
ATGEI03/001G 59,2x328,1x30,8
ATGEIX03/001G 06,2x406,1x40,8
ATGEI04/001G 04,3x301,2x3--
ATGEIX04/001G 00,3x428,1x4--
sruetcejniselsnadnoisserP/erusserPgnitteSrenruB/serotceyninenóiserP serotcejnisonoãsserP/irotteiniilgenenoisserP/kcurdnesüD )rabm(
02G03G13G
EI03/001G 0,113,626,33
EIX03/001G 8,013,626,33
EI04/001G 0,115,721,53
EIX04/001G 8,013,728,43
EI05/001G 4,2120,622,33
EIX05/001G 9,312,625,33
ATGEI03/001G 0,113,626,33
ATGEIX03/001G 8,013,626,33
ATGEI04/001G 0,115,721,53
ATGEIX04/001G 8,013,728,43

10
mne,aminímeriaeddaditnaC
3
metaRwolfriAmuminiM/h/)n(
3
h/)n( mniegnemtfuLelaminiM/h/)n(sebucsertèmnelaminimria'détitnauQ
3
h/)n(
m(aira'daminimàtitnauQ
3
h/)n(³mme,aminímraededaditnauQ/)h/)n(
02G03G13G
EIX-EI03/001G 49,4456,2499,24
EIX-EI04/001G 50,1659,7564,85
EIX-EI05/001G 88,6738,2716,37
ATGEIX-EI03/001G 49,4456,2499,24
ATGEIX-EI04/001G 50,1659,7564,85
.ces/gne,seémufedemuloV/.ces/rgniemulocsageulF/s/rgnesomuhednemuloV .s/rgmesomufedemuloV/.s/gniimufidemuloV/s/rgniztashcrudhcuaR
02G03G13G
EIX-EI03/001G 81,9257,7232,72
EIX-EI04/001G 36,9307,7330,73
EIX-EI05/001G 29,9493,7426,64
ATGEIX-EI03/001G 81,9257,7232,72
ATGEIX-EI04/001G 36,9307,7330,73

13
GB
Transport and Delivery
VERY IMPORTANT:During handling
operations and transport of G100 IE-XIE/GTA
boilers, the boiler/cylinder assembly must
necessarily be in a vertical position.
The G100 IE-XIE Confort and G100 IE-XIE/GTA
Confort boilers are supplied in a single package,
fully factory-assembled and internally wired.
They are suitably packed for transport on pallet
and are duly protected with a plastic case and a
cardboard cover. In addition, the G100 IE-XIE/
GTA models are packed in a wooden crate.
The heating pump in its packing, inside the boiler
casing and next to the gas valve.
The control panel bracket can be lowered to
make access to the connector base easier.
Vitreous enamelled DHW cylinder with coil heat
exchanger and sacrificial anode in GTA version
boilers. In horizontal position under the boiler.
The pressure relief valve and the Flexbrane
safety unit (GTA) are delivered in a plastic bag
located near the Instructions brochure.
Installation
– Observe current regulations.
– Size and design the chimney in compliance
with current local Regulations for Heating
Systems in Buildings which apply.
– The installation should include a switch, a
circuit breaker or other omnipolar disconnect
switch to isolate all power supply lines to the
boiler.
– Ensure there is a 230V-50Hz single-phase,
earthed power point as well as a water supply
and drain facility near the installation site of
the unit.
– Connection of components external to the
boiler shall be done using approved power
cable - code designation H05 V2V2-F1 105 °C
(NOT supplied by Roca).
– In systems where a GTA version boiler has
been installed, it is advisable to install an
antithermosiphon valve in the “Heating flow”
pipe in order to prevent the possibility of
radiatorswarming upwhen thereis nodemand
for heating.
Assembly
Location
As a rule, the location should be chosen
according to conditions such as access of fuel,
ventilation, flue gas removal, drain, etc.
Theboiler shouldbe installedatleast 0.5m away
from any flammable material.
If there is a wooden, cork, or similar heat-
sensitive floor, protect the supporting surface in
a area of 0.5 m around the boiler with 20mm-
thick (minimum) glass fibre.
– In the case of GTA version boilers, put the
wooden pallet near the final location of the
appliance and turn the boiler/cylinder
assembly around 90° while still on the pallet
until its sides form a right angle with one of the
longest sides of the wooden pallet.
– Tilt the boiler until it partly rests on the floor on
its front or rear side; then remove the pallet
from the base of the boiler/cylinder assembly
and rest the latter totally on the floor.
– Always check that the boiler/cylinder assembly
is level on its final location and that there is
sufficient clearance from surrounding walls to
permit future maintenance operations.
Hydraulic Connection to the System
– In boilers with heating service only, fit the
pressure relief valve provided and make the
connection to the Flow and Return circuits
through the connections (1) and (2). Figure 1.
– With these boilers, install the specific safety
devices for sealed system installations, as
shown in Figure 2.The size of all safety pipes
shall comply with current regulations.
– Optionally remove the plug from the tapping
(3) and fit a drain cock in its place. Figure 1.
– In GTA version boilers, fit the pressure relief
valve (4) and the Flexbrane safety unit (5),
route them to a drain and make the connection
tothe HeatingFlow andReturncircuits through
the connections (6) and (7). Pipe the cylinder
to the cold water mains and the DHW system
through (8) and (9) respectively. Figures 3
and 4.
– With these boilers, install the same safety
devices mentioned above for the heating only
version boilers. Here too, all safety pipes shall
be sized in compliance with current
regulations.
– Optionally remove the plug from the tapping
(10) and fit a drain cock in its place. Figure 4.
WatertightTest
– With GTA version boilers, fill the DHW
cylinder first and then the heating circuit
with water (in heating only boilers, this circuit)
until the fill pressure on the “bar” scale in the
CCE control panel reaches the correct reading
according to the system static head (1 bar =
10 metres).
– Check the hydraulic circuit(s) for leaks.
ElectricalConnection and to the Flue
Stack
– Make the electrical connection of the heating
pump using the cable (11) that passes through
a 1/4 turn cable clamp located at the top rear
side of the right-hand casing panel. Figures 1
and 3.
– Remove the front casing panel by pulling from
its top side until the snap-on locating pins
disengage from their slots (12) in the control
panel bracket.Then, through its lower part, lift
it and detach it from the studs (13) in the side
casing panels. Figures 5 and 7 (G100) or 6
and 8 (G100/GTA).
– Remove the 2 screws that fasten the rear
part of the top cover (14) to the side casing
panels, slide it backwards until the lower front
tabs (15) disengage from their slots (16) in
the side panels. Lift it and remove it. Figure 9.
– Loosen slightly the upper screws (17) that
secure the control panel bracket to the side
casing panels and tilt it forward together with
the panel itself. Figures 5 and 6.
– Pass the power cable* (NOT supplied by
Roca) for connection to the mains through
the cable clamp located at the top rear side of
the right-hand casing panel. In the pre-
punched cable entry knock-out (18) fit a cable
clamp for passing the wire of an optional room
thermostat, carry them to the control panel
and wire them there as directed in the
Instructions that come with the CCE panels.
Figures 1 and 3.
* Use approved power supply cable - code designation
H05 V2V2-F1 105 °C.
– Replace the control panel bracket, the top
cover and the front casing panel.
– Connect the flue duct to the boiler through the
flue socket collar (19) and ensure that the
connection is air-tight with pipe jointer material
(rope seal) , ceramic fibre gasket or putty that
does not set hard. Figures 1 and 3.
Connecting to the gas supply
– Connect the mains gas supply line to the boiler
stub-out (20) and check its leak soundness
with soapy water. Figures 1 and 3.

14
Location of Electrical Connections
and Sensors
Figures 10 (G100) and 11 (G100/GTA).
CheckingLimitThermostat Operation
It is advisable to carry out this check in order to
prevent future serious malfunction.This can only
be done if no lockout condition exists, that is,
under fault code 00 (see “Fault Code” section in
the Instructions for the Control Panel) or
because of a lockout (code 11) caused by a
fault in the limit thermostat itself.
– With the Boiler Control Service Selector key
(7), select . Fig. 9.
– Press the bar key. The pressure scale shows
the current system pressure.
– Press the +and –keys at a time. The screen
will flash 5 times before displaying code 00
only, if no lockout condition exists; in case of
lockout, the code corresponding to the fault
that caused it will be displayed.
– Stop pressing the +and –keys.
– Press the +key and, without releasing it, press
the key.The screen will flash twice before
showing the expanded temperature scale from
40 °C to 140 °C, with the segment in line with
114 °C flashing slowly.
Should the checking function have started
already, with the boiler temperature below 80°C,
the burner will fire and the pump will be OFF.The
unit will establish its setpoint temperature at
114°C.
1 – If the limit thermostat trips before the boiler
reaches 114 °C, it means that it is working
correctly. In this case the burner will not
operate but the pump will.
– The screen will alternate displaying code
04 (limit thermostat tripped) and the 40–
140 °C scale. No service indication will be
displayed on the screenabove.
– Press the –and keys at a time. The
screen will flash and then display code 04
only.
– Stop pressing the –and keys.
– Press the +and –keys simultaneously.
The screen will flash twice before
displaying the current pressure on the bar
scale.The top display screen will show .
– Stop pressing the +and –keys.
– Wait until the boiler temperature drops
below 80 °C and reset the limit thermostat.
The LED will go out.
2 – If the limit thermostat does not trip before
the boiler reaches 114 °C, it means that it is
not working properly.In this case, the burner
will not run but the pump will.
– The screen will alternate displaying code
11 and the expanded 40 °C – 140 °C
temperature scale.
– Replace the faulty thermostat with a new
one and check its operation in accordance
with the procedure described in this
chapter.
Magnesium Anode Status Indicator
(GTA version boilers)
To fit this optional control device to monitor the
wearing of the cylinder anode, proceed as
directed in the Instructions that come with it.
Operation
Procedure prior to the first lighting
– Ensure that the heating system Flow and
Return valves (if any) are open.
– Connect the boiler to the power supply line
and check that the control panel is under
voltage.The “power on” LED (21) will light up
green.Figures 12 (G100) and 13 (G100/GTA).
In case of malfunction, please refer to the
“Fault Codes” section in the Instructions for
CCE control panels and proceed accordingly.
Whenever necessary, call Roca’s nearest
Service Centre.
– Read carefully the information contained in
the Instructions mentioned above.
– Bleed the air from the installation and radiators
and, if necessary, top up with water until the fill
pressure on the bar scale in the control panel
reaches the required level (1 bar = 10 metres).
– Vent the gas train by loosening the pressure
test point screw (22) at the gas valve inlet.
Figure 14.
– With GTA version boilers, check that the plug
on the Flexvent automatic floatvent (23) is
slack. Figure 15.
– Check that the cold water inlet cock (black
wheel) in the Flexbrane safety unit (5) is open.
Figure 3.
– Open a hot water tap to bleed the air in the
circuit.
– Check that the boiler parameters and those
for the installation (service, temperatures, etc.)
have been properly selected and set in
accordance with the Instructions for CCE
control panels.
– Open the boiler gas service cock.
First Lighting
– Check the pump(s) for correct operation and
unlock them, if necessary, by pressing a
screwdriver into the slot on the shaft-end and,
at the same time, turn it.
– Check the burners for correct operation.
– Check that there are no flue gas leaks and
that radiators reach the required temperature.
CentralHeating ServiceOnly(NOTin
GTA version boilers)
During demand for heating:
– The symbol flashes slowly.
– The burner runs until the boiler temperature
matches the factory-set value, i.e. 60 °C. Refer
to the “Changing the Setpoints” section in the
Instructions supplied with the control panel.
– The pump runs as long as the boiler
temperature is higher than the programmed
“Min. Heat.Temp.” and stops working when its
value drops 7 °C below the “Min.Heat.Temp.”.
When demand for heating stops:
– The symbol remains steady.
– The burner if OFF.
– The pump runs as long as the boiler
temperature is equal to or lower than the “Min.
Heat. Temp.” or 2 minutes after burner shut-
down.
DomesticHotWaterServiceOnly(GTA
version boilers)
The symbol in the top display window is
permanently ON.
1 – With no production of Domestic Hot Water
(“no Domestic Hot Water” programme or
with the cylinder water hot already):
– The symbol in the display window is
permanently ON.
– The burner and pumps do not operate;
but they do for maintenance.
2 – With Domestic Hot Water production
(“Domestic Hot Water” programme or with
the cylinder water not yet hot):
– The symbol flashes slowly. Production
of domestic hot water begins when the
cylinder water temperature drops 2 °C
below the set value (the factory setting is
70 °C) and stops when the cylinder water
reaches the setpoint temperature.
– The boiler water is self-regulating to reach
80 °C.
The DHW pump will only run the first time
provided the boiler water temperature is higher
than that in the DHW cylinder +5 °C and the
boiler temperature is higher than the “Min. Heat.
Temp.”
Combined Central Heating and DHW
Service (GTA version boilers)
Both the and symbols are displayed.
When the unit starts operating, the water in the
boiler is cold. The symbol flashes and the
symbol is permanently ON.
During demand for Domestic Hot Water,
operation will be as described in the previous
section under “Domestic Hot Water Service
Only”.
When demand for Domestic Hot Water stops
(but not for Heating):
– The symbol will flash slowly, but not the
symbol.
– The burner will run until the boiler temperature
reaches the setpoint value for Heating.
The Heating pump will start running when the
boiler temperature rises above the “Min. Heat.
Temp.” and will stop running when the boiler
temperature drops 7 °C below the “Min. Heat.
Temp.”
When demand for Heating ends, the and
symbols will stop flashing. The burner will stop
running, but the DHW pump will continue to run
for one minute or until the boiler water
temperature drops below the “Min. Heat.Temp.”.
At this point, the Heating pump will stop running.
Checking the Condition of the
Sacrificial Anode (GTA boilers)
Proceed according to the Instructions that are
delivered with it. If the pointer reaches the red
area when the button is pressed, replace
the spent anode immediately.
Changing theType of Gas
It must be carried out by a qualified professional.
This can be:
1 – From Natural Gas to LPG
2 – From LPG to Natural Gas
– Cutoff thepowerandgas suppliestothe boiler.
– Remove the front casing cover as directed
under “Electrical Connection”.
– Remove the 3-4 injectors (24) from the burner
holder manifold using a 22AF spanner and
replace them with the appropriate ones for
the new gas, as shown in the table “Number
of Injectors and Size” in the “Main Features”
section. Fig. 14.
- From natural gas to LPG, Remove the bolts
that secure the flange (25), tighten the
pressure regulator screw firmly and fit the
diaphragm suitable for the new gas.
- From LPG to natural gas, Remove the bolts
that secure the flange (25), remove the
diaphragm and adjust the pressure regulator
according to the “Gas Pressure” table in the
Technical Features section.
– Reassemble in reverse order.
– Carry out a test for gas-tightness with soapy
water.
– Stick the label corresponding to the new gas
on the burner holder manifold.
Important Recommendations
– If the boiler is located in a frost-risk area, some
anti-freeze product should be added to the
water in proportion to the minimum outside air
temperature of the place.
– Werecommend thatthe properties ofthe water
in the system be as follows:
pH: 7.5 - 8.5
Hardness: 8 - 12 French degrees*

15
* One French degree is equivalent to 1 gram of calcium
carbonate per 100 litres of water.
– Should it become necessary to add water to
the system, wait until the boiler is completely
cold before doing so.
These boilers are fitted with a safety system
that operates based on the improper removal of
flue gases, thus causing the gas valve to close.
Once the fault condition has been cleared, it
can be reset by pressing on “RESET” (26).
Figure 16.
Only parts supplied by the manufacturer can be
used to replace faulty ones.
Should the boiler lock out repeatedly, the flue
gasremoval problemmust besolved byadopting
the appropriate measures.
Carry out a run test following any operation,
change or adjustment.
– Limiting the noise level in the system.
Should the risk of nuisance noise level exist, the
following steps can be adopted:
– Insulate the pump.
– Insulate the boiler, if necessary.
– Lay the pipes with vibration isolation stays/
mounts.
– Re-size the pipes.
– Limit the number of elbows and non-insulated
built-in pipes.
Note:
Specifications and performance qualities are
subject to change without notice.
CE Marked
The G100 IE-XIE Confort and G100 IE-XIE/GTA
Confort boilers are certified to comply with
the essential requirements of the
Electromagnetic Compatibility Directive
89/336/EEC, the Gas Appliances Directive
90/396/EEC, the Low Voltage Directive
73/23/EEC, and the Energy Efficiency
Directive 92/42/EEC, and are therefore
permitted to carry the CE mark.

2-6960-1-0605-CE © Baxi Roca Calefacción, S.L. L'Hospitalet de Llobregat 2005