Rocket Medical CRAFT R29655 User manual

SERVICE MANUAL
Rocket
®
CRAFT™
and
DUOVAC™
Oocyte Aspiration Pumps

2
Copyright© 2012-20
Rocket Medical plc. .
All rights reserved.
ZDOCK226
Rev:11
2020-11-16
Rocket CRAFT™ Oocyte Aspiration Pumps –Service Manual
CONTENTS
1.
GENERALASSEMBLY...............................................................................................................................................3
1.1.
ROCKET CRAFT™ DUO-VAC SUCTION PUMP................................................................................................3
1.2.
ROCKET CRAFT™ DUO-VAC SUCTION PUMP –INTERNAL VIEW...................................................................4
1.3.
ROCKET CRAFT™ SUCTION PUMP.................................................................................................................5
1.4.
ROCKET CRAFT™ SUCTION PUMP – INTERNAL VIEW ...................................................................................6
2.
GENERAL DESCRIPTION:.......................................................................................................................................7
2.1.
INDICATIONS.................................................................................................................................................7
2.2.
CONTRAINDICATIONS ..................................................................................................................................7
2.3.
REFERENCES ...................................................................................................................................................7
3.
GENERAL INFORMATION....................................................................................................................................8
3.1.
COPYRIGHT ...................................................................................................................................................8
3.2.
MODEL NUMBERS...........................................................................................................................................8
3.3.
MANUAL REVISION.........................................................................................................................................8
3.4.
MANUFACTURER............................................................................................................................................8
3.5.
SERVICE AGENTS ............................................................................................................................................9
3.6. SUPPLY VOLTAGE SELECTION .......................................................................................................................10
3.7.
ELECTROMAGNETIC COMPATIBILITY ...........................................................................................................10
3.8. PACKAGING..................................................................................................................................................10
3.9.
POSITIONING AND PLACEMENT OF THE DEVICE ..........................................................................................10
3.10.
SYMBOLS USED ON CRAFT SUCTION AND DUO-VAC PUMPS ...............................................................11
3.11.
SYMBOLS USED ON R57685 PATIENT CONNECTION SET.......................................................................11
4.
ANNUAL SERVICE ...............................................................................................................................................12
4.1 REPLACING THE FILTER ELEMENT ..................................................................................................................13
4.2 REPLACING THE PUMP VALVE AND DIAPHRAGM SET.....................................................................................15
5.
REPAIRS AND REPLACEMENTS ............................................................................................................................19
5.1 REPLACING THE DUO-VAC FOOTSWITCH CONNECTORS............................................................................19
5.2.
REPLACING THE GAUGE IN DUO-VAC AND SUCTION MODELS ..................................................................20
5.3. BOTTLE BRACKET REPLACEMENT USING SERVICE KIT B02-190S....................................................................21
6. FINAL TESTING................................................................................................................................................22
7.
FUSE REPLACEMENT
............................................................................................................................................23
8.
TROUBLESHOOTING
............................................................................................................................................24
8.1. DEVICE DOES NOT POWER ON ....................................................................................................................24
8.2. DEVICE DOES NOT PRODUCE SUCTION.......................................................................................................24
9. CLEANINGTHEPUMPCASING ..........................................................................................................................25
10. YEAR OFMANUFACTURE ...................................................................................................................................25
11. RETURNING THE PUMP FOR
REPAIR OR SERVICE
................................................................................................25
12.
STORAGE......................................................................................................................................................26
13.
TRANSPORTATION:......................................................................................................................................26
14.
WARRANTY .................................................................................................................................................27
15.
TECHNICAL SPECIFICATIONS......................................................................................................................28
15.1.
CLASSIFICATION....................................................................................................................................28
15.2.
SPECIFICATIONS ....................................................................................................................................28
16.
DRAWINGS..................................................................................................................................................29
16.1.
GENERAL ASSEMBLY...............................................................................................................................29
16.2.
GENERAL ELECTRICAL ...........................................................................................................................30
16.3.
GENERAL INSTALLATION ......................................................................................................................31

3
Copyright© 2012-20
Rocket Medical plc. .
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Rev:11
2020-11-16
Rocket CRAFT™ Oocyte Aspiration Pumps –Service Manual
1.
GENERAL ASSEMBLY
1.1.
ROCKET CRAFT™ DUO-VAC SUCTION PUMP
Rocket Craft DUOVAC Pump with footswitch supplied after 2018
1.
Illuminated O/I Mains Power On/Off
2.
Vacuum Control Dial –clockwise to increase the set value and anticlockwise to decrease
3.
Vacuum Display mmHg-1
4.
Footswitch Connection Ports
5.
Water Trap Connection Port –recommended for use with R57685 Rocket Craft Pump Water Trap Sets
6.
Disposable Water Trap Set
7.
Dual Footswitch: BLACK: Standard: 50-250mmHg-1 and WHITE: High Vacuum 440mmHg-1 footswitch
1
2
3
4
5
6
7

4
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Rocket Medical plc. .
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2020-11-16
Rocket CRAFT™ Oocyte Aspiration Pumps –Service Manual
1.2.
ROCKET CRAFT™ DUO-VAC SUCTION PUMP –INTERNAL VIEW
1.
Vacuum Gauge 0-700mmHg –normal range 50-440mmHg-1
2.
Illuminated O/I Mains Power On/Off
3.
Motor 220VAC 50Hz OR 110VAC 60Hz –model dependent
4.
Vacuum Outlet Port
5.
Pump Head including Valve Housing
6.
Internal Silencer with Filter Chamber
7.
Mains Power Input
1
2
3
4
5
6
7

5
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Rocket Medical plc. .
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ZDOCK226
Rev:11
2020-11-16
Rocket CRAFT™ Oocyte Aspiration Pumps –Service Manual
1.3.
ROCKET CRAFT™ SUCTION PUMP
Footswitch supplied on Rocket Craft
SuctionPumps from 2013 onwards
1.
Illuminated O/I Mains Power On/Off
2.
Vacuum Display mmHg-1
3.
High Vacuum (440mmHg-1) Control Button
4.
Vacuum Control –clockwise to increase the set value and
anticlockwise to decrease
5.
WaterTrapConnectionPort –recommendedforusewith
R57685 Rocket Craft Pump Water Trap Sets
6.
Disposable Water Trap Set
7.
Footswitch ConnectionPort
8.
Medium Vacuum (Standard) 50-250mmHg-1 footswitch
1
2
3
4
5
6
7

6
Copyright© 2012-20
Rocket Medical plc. .
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Rev:11
2020-11-16
Rocket CRAFT™ Oocyte Aspiration Pumps –Service Manual
1.4.
ROCKET CRAFT™ SUCTION PUMP – INTERNAL VIEW
1.
Vacuum Gauge 0-700mmHg –normal range 50-440mmHg-1
2.
Illuminated O/I Mains Power On/Off
3.
Motor 220VAC 50Hz OR 110VAC 60Hz –model dependent
4.
Vacuum Outlet Port
5.
Pump Head including Valve Housing
6.
Internal Silencer with Filter Chamber
7.
Main Power Input
2
1
3
4
5
6
7

7
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Rev:11
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Rocket CRAFT™ Oocyte Aspiration Pumps –Service Manual
2.
GENERAL DESCRIPTION:
The Rocket CRAFT™ Oocyte Aspiration Pumps have been developed to provide smooth, low volume vacuum at a pre-
determined negative pressure. Vacuum is activated by a foot-operated, toggle air-switch, controlled by the surgeon
performing the oocyte collection.
The range of vacuum is infinitely variable from 10-200mmHg-1 in medium vacuum mode and at a pre-set 440mmHg-1 in
high vacuum mode.
Rocket CRAFT™ Oocyte Aspiration Pumps require R57685 Disposable Rocket CRAFT™ Water Trap Sets, supplied
separately, sterile and for single patient use.
You will also require:
• A suitable oocyte aspiration needle such as Rocket SX Single Lumen Oocyte Aspiration Set (R57603-SX-90)
• Suitable collection tubes for use with oocyte needle sets such as a Falcon® test tube, 17 x 100mm
• Flushing media
2.1.
INDICATIONS
For the generation of high vacuum/low volume suction between 10 and 440 mmHg-1 to permit the aspiration of follicular
fluid, oocytes and ovarian fluid as part of the treatment of infertility relating to IVF and other gynaecological procedures.
2.2.
CONTRAINDICATIONS
Not intended for use where ovarian aspiration or the aspiration of ovarian fluid is contraindicated. For short term
operation only. The device is NOT intended for continuous drainage.
2.3.
REFERENCES
Craft I, McLeod F. Edmonds K, ‘Human embryo transfer technique’. Lancet 1961 ii 1104-5
Craft I, Diahanbakch O. McLeod F et al ‘Human pregnancy following oocyte and sperm transfer to the uterus.’ Lancet 1992 i 1031-
3
Craft I, (1984) ‘Clinical Methodology’ British Journal of Hospital Medicine 90-102
Reeves G, Scott R T, et al (1989) Journal of Assisted Reproduction and Genetics Volume6, Number 6 / December, 1989

8
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Rocket Medical plc. .
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Rev:11
2020-11-16
Rocket CRAFT™ Oocyte Aspiration Pumps –Service Manual
WARNING:
READ THIS
MANUAL
CAREFULLY:
Please familiarise yourself
with the contents of this
manual before
attempting to use the
device.
Failure to observe these
instructions may result in
damage to the pump or
cause injury to the
patient or user.
This device should only be
used by suitably qualified
personnel.
WARNING:
ELECTRIC SHOCK
HAZARD.
The equipment is to only
be used with electrical
systems complying with all
IEC, CEC and NEC
requirements.
CAUTION:
Any adjustment,
modification or repairs
to the equipment should
be carried out by
authorised service
agents.
Disposal of this device
must be undertaken with
regard to the WEEE
directive (2002/96/EC).
3.
GENERAL INFORMATION
3.1.
COPYRIGHT
This manual contains information that is subject to copyright. All rights reserved.
This manual should not be photocopied, duplicated or distributed completely, or in part, without
the written approval of Rocket Medical plc.
3.2.
MODEL NUMBERS
Rocket Craft™ Suction Pump Complete (110v) R29654
Rocket Craft™ Suction Pump Complete (240v) R29655
Rocket Craft™ Duo Vac™ Suction Pump (240v) R29660
Rocket Craft™ Duo Vac™ Suction Pump (110v) R29661
3.3.
MANUAL REVISION
Revision 1 First Publication 15/02/12
Revision 2 Addition of drawings 29/06/12
Revision 3 Update of tolerance specifications 23/09/13
Revision 4 Update images with new footswitch 30/09/13
Revision 5 Update to latex statement, symbol 06/11/13
Revision 6 Update to YOM, consumption, footer 16/07/14
Revision 7 Update to LRQA CE mark 27/08/14
Revision 8 Update US address 17/01/19
Revision 9 Update Warranty and service addresses
& EU Representative 25/02/19
Revision 10 Update Service Agents & CE mark 19/08/20
Revision 11 Update Photographs & Add Troubleshooting 16/11/20
3.4.
MANUFACTURER
Rocket Medical plc
Sedling Road
WASHINGTON
Tyne & Wear
NE38 9BZ
UK.

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Rocket Medical plc. .
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Rev:11
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Rocket CRAFT™ Oocyte Aspiration Pumps –Service Manual
3.5.
SERVICE AGENTS
Rocket Craft™ Pumps typically require annual maintenance; however, it is recommended that
they are serviced and calibrated annually at an approved Rocket Medical plc service facility.
Failure to service the pump at the indicated intervals may invalidate the Warranty.
UK & European Service Agents:
IVFSynergy Ltd.,
Old School,
Tresillian,
Cornwall
TR2 4BA
Tel: +44 (0) 1872 487224
Email: service@ivfsynergy.com
Website: www.ivfsynergy.co.uk
UK Customer Services:
Rocket Medical plc. Sedling Road. WASHINGTON. NE38 9BZ. UNITED KINGDOM
Tel:
+44 (0) 191 419 6988
Fax: +44 (0) 191 419 6989
Email: customerservices@rocketmedical.com
Australian Service Agent
DTS Q-Tech,
8/79 Newton Road,
Wetherill Park, NSW 2164
Australia
Tel: +61 2 9729 4214
Email: terry@dtsdiagnostics.com.au
Website: www.dtsqtech.solutions
US Office:
Email: usa@rocketmedical.com
Rocket Medical
50 Corporate Park Drive. Suite 890.
PEMBROKE. MA. 02359. USA
Tel: +1 781 749 6223
Rocket Medical GmbH
Am Rosengarten 48,
15566 Schöneiche.
Germany

10
Copyright© 2012-20
Rocket Medical plc. .
All rights reserved.
ZDOCK226
Rev:11
2020-11-16
Rocket CRAFT™ Oocyte Aspiration Pumps –Service Manual
WARNING:
ELECTRIC SHOCK
HAZARD.
The equipment is to be
used only with electrical
systems complying with all
IEC, CEC and NEC
requirements.
WARNING:
ELECTRIC SHOCK
HAZARD.
Do not immerse the
device.
WARNING:
Device can cause
explosion in the
presence of flammable
gases.
3.6. SUPPLY VOLTAGE SELECTION
The device operates at a voltage 110V 60Hz or 220-240 VAC @ 50Hz. 0.12A depending on the
model.
Ensure that the correct power cord is connected.
3.7.
ELECTROMAGNETIC COMPATIBILITY
Rocket Craft Suction Pumps comply with the electromagnetic compatibility (EMC) limits for
medical devices, as specified by IEC 60601-1-2:2015. These limits are designed to provide a
reasonable degree of protection against harmful interference found in typical medical installations.
Medical electrical equipment requires special precautions regarding EMC and the device must
be installed, positioned and operated according to the instructions contained in this manual to
ensure continued electromagnetic compatibility.
The device must be operated according to the instructions contained in this manual to
ensure continued electromagnetic compatibility.
3.8. PACKAGING
The packaging has been designed to allow secure transportation of the pump and its accessories.
After unpacking, re-assemble and retain the packaging for transport for servicing when required.
3.9.
POSITIONING AND PLACEMENT OF THE DEVICE
Rocket CRAFT™ Oocyte Aspiration Pumps must be placed on a secure, level surface, away from
sources of heat, water splashes, mists or cooling vents. Do not expose to direct sunlight.
Do not expose to direct sunlight.
Do not expose to flammable gases.
Operating temperature range: +5°C to +35°C

11
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Rev:11
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Rocket CRAFT™ Oocyte Aspiration Pumps –Service Manual
3.10.
SYMBOLS USED ON CRAFT SUCTION AND DUO-VAC
PUMPS
These tables describe their respective meanings.
Mains Power ON/OFF
This device is Type B
CE Mark
Footswitch connection
CAUTION: consult accompanying documents
Consult the Instructions for Use
Dispose of this device in accordance with WEEE directive
(2002/96/EC)
Indicates manufacturer
3.11.
SYMBOLS USED ON R57685 PATIENT CONNECTION SET
Read the Instruction for Use before connection and use
Device is for Single Use Only
Device is sterilised by Ethylene Oxide
This device is not manufactured with natural rubber latex
CE Mark

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Rocket CRAFT™ Oocyte Aspiration Pumps –ServiceManual
4.
ANNUAL SERVICE
Service Kits:
a. Filter Element:
b. Pump Service Kit:
Tools Required:
a. Pozidriv 1 Screwdriver
b. ½” Spanner
c. 7mm Spanner

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Rocket CRAFT™ Oocyte Aspiration Pumps –ServiceManual
4.1 REPLACING THE FILTER ELEMENT
1.
Lay the pump on a clean
surface, protecting the
casing from scratches.
2.
Remove the 4 screws
from the casing underside
and retain.
3.
Carefully separate the
case
halves, ensuring that the
front and rear fascia plates
remain located in the lower
shell.
4.
Locate the filter housing
(outlined in black in the
right-hand image). Note
that the location differs in
the Craft Suction Unit.
WARNING:
ELECTRIC
SHOCK HAZARD.

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Rocket CRAFT™ Oocyte Aspiration Pumps –ServiceManual
5.
Using fingers, lift the top of
the filter away from the
chamber.
6.
Remove the filter element
from the cap. Replace with
the new item from the
service kit.
7.
Replace the top of the filter
in the housing, ensuring that
the lid seats securely.
Take care to avoid trapping
or pinching the ‘o’-ring.
IMPORTANT

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Rocket CRAFT™ Oocyte Aspiration Pumps –ServiceManual
4.2 REPLACING THE PUMP VALVE AND DIAPHRAGM SET
1. Locate the pump
silencer housing and
carefully remove with
a gentle twisting
movement.
2. Unscrew the 4 screws
from the pump head in
a crosswise manner to
prevent distortion of
the pump head
3. Lift the head assembly
away from the pump body
to reveal the diaphragm
assembly.
Note: if a plastic spacer
ring is located on the
diaphragm this must be
retained and reused.
4. Undo and remove the
centre screw to release
the head assembly.
5. Remove the pipe from the
inlet and separate the two
head halves with a gentle
twisting motion.

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Rocket CRAFT™ Oocyte Aspiration Pumps –ServiceManual
6. Note the valve and head
orientation.
Replace the valve element
with the item from the
service kit. Note the
orientation of the valve
cut outs to the head. This
must be maintained.
7. Fit the valve to head
lower, noting the
orientation.
8. Maintaining the valve and
head orientation, refit the
head upper.
When the head is
assembled, refit and
tighten the screw to
secure the head assembly.
VERY
IMPORTANT

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Rocket CRAFT™ Oocyte Aspiration Pumps –ServiceManual
9. Undo the centre screw to
remove the diaphragm
and top plate and thereby,
to expose the piston.
10. Discard the old
diaphragm. Retain the
screw and plastic washer.
11. Refit the new diaphragm,
reusing the old washer
and screw. Ensure that the
outer holes align with the
crankcase.
DO NOT OVERTIGHTEN
THE SCREW
Refit the spacer if fitted
originally.
IMPORTANT

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Rocket CRAFT™ Oocyte Aspiration Pumps –ServiceManual
12. Replace the valve head
assembly onto the gasket.
Ensure that the holes are
correctly aligned and the
gasket seated correctly.
13. Tighten the head screws
in crosswise fashion to
avoid distorting the head.
DO NOT OVERTIGHTEN
THE SCREWS
Note the head alignment
–connect the tube to the
inlet.
14. Refit the pump silencer to
the head outlet.
IMPORTANT

19
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Rocket CRAFT™ Oocyte Aspiration Pumps –ServiceManual
5.
REPAIRS AND REPLACEMENTS
5.1 REPLACING THE DUO-VAC FOOTSWITCH
CONNECTORS
Should they become damaged,
the two front panel connectors
can be replaced.
The ‘Medium’(or ‘Standard’)
connector part number is:
C01-179.
The ‘High’connector part
number is: C01-178.
1. Remove the upper casing
(see section 6).
2. Lift the front panel out of
the retaining groove in the
lower case.
3. Remove the tubing from
the rear of the connector.
4. Loosen and remove the
securing nut.
5. Replace the connector
and tighten the securing
nut.
6. Re-fit the tubing by
pushing over the
connector barb.
C01-179
C01-178

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Rocket CRAFT™ Oocyte Aspiration Pumps –ServiceManual
5.2.
REPLACING THE GAUGE IN DUO-VAC AND SUCTION
MODELS
1.
Remove the upper casing
(see section 6).
2.
Lift the front panel out of
the retaining groove in the
lower case.
3.
Loosen and remove the
screws / nuts (as
applicable).
4.
Remove the bracket from
the rear of the gauge and
draw the gauge through
the panel.
5.
Detach the gauge from
the tube by carefully
pulling the tube.
6.
Replace the gauge,
reconnect tubing and
insert through the panel.
7.
Replace the gauge
mounting plate, refit the
sprung washers and
tighten the wingnuts.
This manual suits for next models
10
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