Rockwell Automation Allen-Bradley 800G-XLS Z-EX Series User manual

Installation Instructions
Original Instructions
Bulletin 800G Latch Mount Back-of-Panel Modules
Catalog Numbers 800G-XLS x -EX; 800G-DLSx-EX; 800G-DLSxXx-EX; 800G-APMC; 800G-XLSxZ-EX; 800G-DLSxZ-EX; 800G-DLSxXxZ-EX
Product Description
• Contact block (catalog number 800G-XLSx-EX)
Contact blocks are used withinhazardous areas wheremachine
functions are activated by pressing a button or actuating a
switch. These contact blocks are designed with self-cleaning
contacts and N.O. contacts feature positive break operation.
Contact blocks are compatible with all 800G non-illuminated
operators and the panel mount cover accessory (catalog
number 800G-APMC).
• Power module (catalog number 800G-DLSx-EX)
Power modules are used within hazardous areas to indicate the
functional status of respective machines visually by lighting up
or turning off. Power modules are compatible with all 800G
pilot light operators and the panel mount cover accessory
(catalog number 800G-APMC).
• Power module with contact block (catalog number
800GDLSxXx-EX)
Power module with contact block combination units are used
within hazardous areas where machine functions are activated
by depressing a push button and the corresponding functional
status is visually indicated. These units are compatible with all
800G illuminated push button operators and the panel mount
cover accessory (catalog number 800G-APMC).
ATTENTION: To help prevent electrical shock, disconnect from
power source before installing or servicing. Follow NFPA 70E
requirements. Install in suitableenclosure. Keep free from
contaminants.
Only suitably trained personnel can install, adjust, commission,
use, assemble, disassemble, and maintain the product in
accordance with applicable code of practice. If a malfunction or
damage occurs, do not attempt to repair the product.
IMPORTANT When working in hazardous areas, thesafety of personnel
and equipment depends on compliance with the relevant
safety regulations. The people in charge of installation and
maintenance bear a special responsibility. They must be
knowledgeable of the applicable rules andregulations.
These instructions provide a summary of the most important
installation measures. Everyone working with the product
mustreadtheseinstructionssothattheyarefamiliarwiththe
correct handling of the product.
Keep these instructions for future reference as they must be
available throughout the expected life of the product.
Contact Block (Screw Termination) Power Module (Screw Termination) Power Module with Contact Block
(Screw Termination)
Certifications
ATEX • Module: CML 17 ATEX 1107 U
• Module and cover: CML 17 ATEX 1118 X • Module: CML 17 ATEX 1108 U • Module and cover: CML 17 ATEX 1118 X
IECEx • Module: IECEx CML 17.0047U
• Module and cover: IECEx CML 17.0056X • Module: IECEx CML 17.0048U • Module and cover: IECEx CML 17.0056X
NEPSI • Module: GYJ17.1398U
• Module and cover: GYJ18.1084X • Module: GYJ17.1399U • Module and cover: GYJ18.1084X
INMETRO • Module: UL-BR 14.0567U
• Module and cover: UL-BR 14.0568X • Module: UL-BR 14.0566U • Module and cover: UL-BR 14.0568X
Gas Protection Type • Module: II 2 G Ex db eb IIC Gb
• Module and cover: II 2 G Ex db eb IIC T6 Gb
Dust Type (with 800G-APMC cover only) II 2 D Ex tb IIIC T80°C Db IP 66
Ambient Temperature Range -55…+40 °C (-67…+104 °F) @ 16 A
-55…+60 °C (-67…+140 °F) @ 11 A -55…+50 °C (-67…+122 °F) or 60 °C (140 °F) if Ue≤26.4V
Service Temperature Range -55…+85 °C (-67…+185 °F)
Mechanical and Electrical Ratings
Rated Insulation Voltage 690V 300V
Power Consumption — ≤1 W
Rated Voltage (Ue) AC 250V and 400V; DC24V and 110V Ta<50 °C (122 °F): 12…250V AC, 12…60V DC
Ta<60 °C (140 °F): 12…24V AC/DC
Illumination Colors (LED) — Red, green, blue, white, or yellow
Contact Options 1 N.O./1 N.C., 2 N.O., 2 N.C. — 1 N.O., 1 N.C.
Utilization Category (AC) AC-12: 16 A, 400V; AC-15: 10 A, 400V — AC-15: 1 A, 230V
Utilization Category (DC) DC-13: 1 A, 24V; DC-13: 0.5 A, 110V — DC-13: 0.25 A, 24V
Conventional Thermal Current (Ithe)16 A/40 °C (104 °F)
11 A/60 °C (140 °F) ——
Conductor Size 0.75 - 2.5 mm² (18…14 AWG)
Degree of Protection IP20 (module only); IP64/IP66 (module and operator); IP66/IP67 (module, operator, and cover)

2Rockwell Automation Publication 800G-IN003B-EN-P -May 2018
Bulletin 800G Latch Mount Back-of-Panel Modules
Additional Contact Block and Power Module
Information
Front-of-panel operators are inserted into a mounting hole in an “Ex e”
enclosure or control panel. The respective back-of-panel module is
connected to the operator using a bayonet lock.
The conductor connection is made by wiring the conductors to
terminals at the back of the contact block, power module, or power
module with contact block combination unit.
Panel Mount Cover (Catalog Number 800G-APMC)
The panel mount cover accessory allows a conductor
cable to be connected to the latch mount contact block,
power module, or power module with contact block
combination unit through a cable gland. The cover
provides an increased ingress protection (IP) rating and
is connected to the back-of-panel component by tightening two screws.
Compatibility
Contact blocks, power modules, and power module with contact block
combination units are compatible with specific front-of-panel
operators.
Safety Instructions
Improper installation can cause malfunctioning and the loss of
explosion protection.
All back-of-panel modules and operators can only be used within the
specified ambient temperature range (depending on the voltage and
current).
Use in areas other than those areas specified or the modification of the
product by anyone other than the manufacturer is not permitted and
exempts Rockwell Automation from liability for defects and any
further liability.
The applicable statutory rules and other binding directives that relate
to workplace safety, accident prevention, and environmental
protection must be observed.
Before you commission or restart operation, check compliance with all
applicable laws and directives.
All back-of-panel modules can be used only if they are in a clean and
undamaged condition. Do not modify these modules in any way.
Special Conditions for Safe Use
The contact block, power module, and power module with contact
block devices must be installed in a manner that protects against
mechanical damage and electrostatic charges.
Standards Conformed To
Assemble, Install, and Commission
• Only qualified personnel are allowed to assemble, disassemble,
install, and commission the device.
• Protect devices against mechanical damage or electrostatic
discharge.
• Use suitable tools and install cable firmly.
• Use cable that is rated with an appropriate temperature range
suitable for the application.
Assemble and Disassemble — Modules
To mount the contact block or
power module, follow these steps:
1. Verify that the contact
block or power module is
intact (no cracks).
2. Confirm the back-of-panel module is compatible with the
installed operator (see Compatibility).
3. Position the bayonet lock facing toward the mounted front-of-
panel operator.
4. Turn the locking bolt to secure the contact block or power
module to the front-of-panel operator.
Installation — Modules
In hazardous areas, the contact block or power module must be used:
• In appropriate enclosures with “Ex e” increased safety type of
protection. The clearance and creepage distances under IEC/
EN 60079-7 Clauses 4.3 and 4.4 must be observed.
• In an enclosure that corresponds to another approved type of
protection that is specified in IEC/EN 60079-0 Clause 1.
Configured Catalog Number (Installed)
Cat. No. Components
800G-XLSxZ-EX 800G-XLSx-EX + 800G-APMC
800G-DLSxZ-EX 800G-DLSx-EX + 800G-APMC
800G-DLSxXxZ-EX 800G-DLSxXx-EX + 800G-APMC
Back-of-Panel Front-of-Panel
Contact block Non-illuminated operator
Power module Pilot light
Power module and contact block Illuminated push button
Contact Block, Power Module, and Power Modules with Contact Block Components
• EN 60079-0 • EN 60079-1 • EN 60079-7
• IEC 60079-0 • IEC 60079-1 • IEC 60079-7
Back-of-Panel Components with Panel Mount Cover Accessory Installed
• EN 60079-0 • EN 60079-1 • EN 60079-7 • EN-60079-31
• IEC 60079-0 • IEC 60079-1 • IEC 60079-7 • IEC 60079-31
ATTENTION: Risk of serious injury due to incorrect assembly,
installation, and commissioning.
IMPORTANT The components that are pictured within this publication
serve as an example of all back-of-panel modules.
“Click”

Rockwell Automation Publication 800G-IN003B-EN-P -May 2018 3
Bulletin 800G Latch Mount Back-of-Panel Modules
Take care when following these steps to connect the cable:
1. Strip 40 mm (1.575 in.) of sheath off the cable.
2. Remove approximately 6 mm (0.236 in.) of insulation from the
conductors.
3. Prepare the ends of the fine-stranded and multi-stranded
conductors. Crimp wire end sleeves with suitable crimp tools.
Connection cross-sections: 0.75…2.5 mm (18…14 AWG).
4. Open terminal cage and insert conductors.
5. Tighten the terminals to a torque range of 0.4…0.7 N·m
(3.5…6.2 lb·in).
Assemble/Disassemble — Panel Mount Cover
To install the panel mount cover, follow these steps:
1. Verify that the cover and the fitted sealing are intact (no
cracks).
2. Install the sealing gasket (1) with the round side
facing downwards into the groove of the back-of-
panel device.
3. Strip 40 mm (1.575 in.) sheath from the cable
and remove approx. 6 mm (0.236 in.) insulation
from the conductors.
4. Open the sealing nut (2) enough to allow
the cable to be inserted.
5. Feed the cable (3) into the cable gland on
the cover until there is sufficient length
available for preparing the cable connection.
6. Close the sealing nut (2).
7. Connect the conductors (4) as
shown in Installation — Modules.
8. Push the panel mount cover
firmly onto the contact block, power
module, or power module with contact
block combination unit.
9. Tighten the screws (5) with a torque of
0.5…0.6 N·m (4.4…5.3 lb·in).
10. Tighten the sealing nut (6) with a torque
of 1.3 N·m / 11.5 lb·in (lock nut (7) has a
max. torque of 0.6 N·m / 5.3 lb·in).
11. If necessary, remove the label (8), mark it,
and reinstall.
Commissioning — Cover and Modules
Before commissioning, check the following:
• The device has been installed in compliance with regulations.
• The device is not damaged.
• The connection has been established properly (verify that the
conductors are secure).
Maintenance
• Only qualified personnel are allowed to do any maintenance
and fault clearance.
• IEC/EN 60079-17 must be observed.
You must keep the contact block, power module, and panel mount
cover devices in good condition, operate them properly, monitor them,
and clean them regularly.
• Check all contact blocks, power modules, panel mount covers,
and cables regularly for cracks and damage. Verify that they are
properly installed.
Repair and Replacement
• Back-of-panel devices are defective if the contact block does
not function properly or the status indicator does not
illuminate on the power module.
• Devices must be replaced with an equivalent catalog number
from the manufacturer.
• Panel mount covers are defective if they are damaged or if the
cable no longer fits securely to maintain IP rating.
Accessories and Replacement Parts
For more accessories and replacement parts that Rockwell Automation
offers, see https://ab.rockwellautomation.com/Push-Buttons/
Hazardous-Location/800G.
Terminals
Contact Block
1 N.O. and 1 N.C. Contact 2 N.C. Contacts 2 N.O. Contacts
Power Module Power Module with Contact Block
1 N.O. 1 N.C.
13
14
21
22
11
12
21
22
13
14
23
24
X1
X2
3
4
X1
X2
1
2
X1
X2
ATTENTION: Risk of serious injury due to incorrect maintenance.
IMPORTANT Do not clean contact blocks, power modules, or power
module with contact block combination units with
compressed air.
ATTENTION: Defective contact blocks, power modules, and panel
mount covers cannot be repaired; they must be replaced.

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http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page.
EEE Yönetmeligine Uygundur.
Publication 800G-IN003B-EN-P - May 2018 10001129318 Ver 02
Supersedes Publication 800G-IN003A-EN-P - April 2015 Copyright © 2018 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
Disposal
At the end of its life, this equipment must be collected separately from
any unsorted municipal waste. Follow all local and national
requirements for disposal of this product.
Approximate Dimensions
Dimensions are shown in millimeters (inches).
Declaration of Conformity
Rockwell Automation, Inc. declares that the 800G-XLSx-EX,
800GDLSx-EX, and 800G-DLSxXx-EX Series A latch mount
contact blocks, power modules, and power module with contact block
units are in compliance with Essential Health and Safety Requirements
of Directive 2014/34/EU (ATEX) as follows:
• Equipment Group II, Equipment Category 2
• Type of Protection “Ex db eb IIC Gb”
• Compliance to standards EN 60079-0:2012+A11:2013,
EN 60079-1:2014, and EN 60079-7: 2015 per ATEX Type
Examination Certificates CML 17ATEX1107U and
CML 17ATEX1108U
Hereby, Rockwell Automation, Inc. declares that the 800G-XLS*Z-
EX, 800G-DLS*Z-EX, and 800G-DLS*X*Z-EX Series A latch mount
contact blocks, power modules, and power module with contact block
units with the panel mount cover accessory installed (800G-APMC)
are in compliance with Essential Health and Safety Requirements of
Directive 2014/34/EU (ATEX) as follows:
• Equipment Group II, Equipment Category 2
• Type of Protection “Ex db eb IIC Gb / Ex tb IIIC T80°C
Db IP66”
• Compliance to standards EN 60079-0:2012+A11:2013,
EN 60079-1:2014, EN 60079-7: 2015, and
EN 60079-31: 2014 per ATEX Type Examination Certificates
CML 17ATEX1118X
The full text of the EU declarations of conformity is available at the
following website:
http://www.rockwellautomation.com/global/certification
Contact Block (Cat. No.800G-XLSx-EX) Power Module (Cat. No. 800G-DLSx-EX)
Power Module with Contact Block (Cat. No.800G-DLSxXx-EX)
Panel Mount Cover
(Cat. No. 800G-APMC)
Panel Mount Cover and Panel Mount
Contact Block (Cat. No. 800G-XLSxZ-EX)
68 (2.7)
68 (2.7)
Ø 19
(0.75)
68 (2.7)
Ø 19
(0.75)
72
(2.8)
38 (1.5)
57 (2.24)
76.5
(3)
72
(2.8)
38 (1.5)
104 (4.1)
Panel MountCover and Panel Mount
Power Module (Cat. No. 800G-DLSxZ-EX)
Panel MountCover and Panel Mount Power
Module with Contact Block
(Cat. No. 800G-DLSxXxZ-EX)
136 (5.35)
130 (5.1)