Rockwell Automation PowerFlex 700S User manual

Installation Instructions
PowerFlex 700S Phase II Drives DriveLogix
Option Card Battery Extension Cable
What This Kit Includes •Battery extension cable
•Battery holder
•Screw and nut
Tools That You Need •Phillips®screwdriver
Phillips®is a registered trademark of Phillips Screw Company.
!
ATTENTION: To avoid an electric shock hazard, ensure that all
power to the drive has been removed before performing the
following.
!
ATTENTION: To avoid an electric shock hazard, verify that the
voltage on the bus capacitors has discharged completely before
servicing. Check the DC bus voltage at the Power Terminal
Block by measuring between the +DC and -DC terminals,
between the +DC terminal and the chassis, and between the -DC
terminal and the chassis. The voltage must be zero for all three
measurements.
!
ATTENTION: HOT surfaces can cause severe burns. Do not
touch the heatsink surface during operation of the drive. After
disconnecting power allow time for cooling.
!
ATTENTION: Hazard of permanent eye damage exists when
using optical transmission equipment. This product emits intense
light and invisible radiation. Do not look into SynchLink
fiber-optic ports or SynchLink fiber-optic cable connectors.
!
ATTENTION: This drive contains ESD (Electrostatic
Discharge) sensitive parts and assemblies. Static control
precautions are required when installing, testing, servicing or
repairing this assembly. Component damage may result if ESD
control procedures are not followed. If you are not familiar with
static control procedures, reference A-B publication 8000-4.5.2,
“Guarding Against Electrostatic Damage” or any other
applicable ESD protection handbook.

2PowerFlex 700S Phase II Drives DriveLogix Option Card Battery Extension Cable
What You Need to Do Complete these instructions to install the DriveLogix option card battery
extension cable:
❐ Step 1: Remove power from the drive
❐ Step 2: Access the 700S Phase II control
❐ Step 3: Remove the 700S Phase II control assembly
❐ Step 4: Install the new battery extension cable, battery clip and
battery
❐ Step 5: Record the modification
Step 1: Removing Power
from the Drive
1. Turn off and lock out input power. Wait five minutes.
2. Verify that there is no voltage at the drive’s input power terminals.
3. Check the DC bus voltage at the Power Terminal Block by measuring
between the +DC and -DC terminals, between the +DC terminal and the
chassis, and between the -DC terminal and the chassis. The voltage
must be zero for all three measurements.
!
ATTENTION: To avoid an electric shock hazard, verify that the
voltage on the bus capacitors has discharged completely before
servicing. Check the DC bus voltage at the Power Terminal
Block by measuring between the +DC and -DC terminals,
between the +DC terminal and the chassis, and between the -DC
terminal and the chassis. The voltage must be zero for all three
measurements.
Remove power before making or breaking cable connections.
When you remove or insert a cable connector with power
applied, an electrical arc may occur. An electrical arc can cause
personal injury or property damage by:
•sending an erroneous signal to your system’s field devices,
causing unintended machine motion
•causing an explosion in a hazardous environment
Electrical arcing causes excessive wear to contacts on both the
module and its mating connector. Worn contacts may create
electrical resistance.
L1 L2 L3
O
I

PowerFlex 700S Phase II Drives DriveLogix Option Card Battery Extension Cable 3
Step 2: Accessing the
700S Phase II Control
Refer to the proper instructions for your drive frame size:
•See “Frames 1 - 6 Size Drives” below
•See “Frame 9 Size Drives” on page 4
•See “Frame 10 - 13 Size Drives” on page 4
Frames 1 - 6 Size Drives
Frame Action
1 - 4 Locate the slot in the upper left corner (as shown below). Slide the locking tab up and swing
the cover open. Special hinges allow the cover to move away from drive and lay on top of an
adjacent drive (if present).
5Slide the locking tab up, loosen the right-hand cover screw and remove the cover.
6Loosen the two screws at bottom of the drive cover. Carefully slide the bottom cover down
and out. Loosen the two screws at top of cover and remove the cover.
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4PowerFlex 700S Phase II Drives DriveLogix Option Card Battery Extension Cable
Frame 9 Size Drives
1. Remove the connection cover as indicated below. Save screws for reuse.
Frame 10 - 13 Size Drives
1. Open the enclosure door for the cabinet that holds the control assembly.
Step 3: Removing the
700S Phase II Control
Assembly from the Drive
It is necessary to remove the Phase II control assembly from the drive in
order to install the new DriveLogix option card battery extension cable.
Important: Before removing connections and wires, mark the connections
and wires to avoid incorrect wiring during assembly.
L1 L2 L3 L1 L2 L3 U/T1 V/T2 W/T3 U/T1 V/T2 W/T3
(8 Screws)
Connection Cover
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!
ATTENTION: Hazard of permanent eye damage exists when
using optical transmission equipment. This product emits intense
light and invisible radiation. Do not look into fiber-optic ports or
fiber-optic cable connectors.

PowerFlex 700S Phase II Drives DriveLogix Option Card Battery Extension Cable 5
Frame 1 - 6 Size Drives
1. Unplug any fiber optic ControlNet and SynchLink cables and I/O from
the Control Assembly.
2. Disconnect the communications cables at the ends that connect to the
main control board.
3. Loosen the screws on the face of the control assembly.
4. Remove the control assembly from the drive.
2
3
4
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6PowerFlex 700S Phase II Drives DriveLogix Option Card Battery Extension Cable
Frames 10 - 13 Size Drives
1. Unplug any fiber optic ControlNet, SynchLink cables and/or I/O wires
from the control assembly.
2. Unplug the communications cables from the control assembly.
3. Loosen the captive screw on the control mounting plate and swing the
control assembly away from the control frame.
4. Loosen the two screws on the face of the control assembly.
5. Remove the control assembly from the drive.
2
3
=
4
5

PowerFlex 700S Phase II Drives DriveLogix Option Card Battery Extension Cable 7
Step 4: Installing the New
Battery Extension Cable,
Battery Clip and Battery
All Drive Sizes
1. Loosen the screws on the front outside cover and remove the cover.
2. Remove the three screws securing the inside cover and remove the
cover.
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8PowerFlex 700S Phase II Drives DriveLogix Option Card Battery Extension Cable
3. Unplug and remove the existing battery from the battery holder. Retain
the battery for reuse.
4. Plug the new battery extension cable into the connector for the
DriveLogix battery.

PowerFlex 700S Phase II Drives DriveLogix Option Card Battery Extension Cable 9
5. Route the extension wire through the cable tray at the bottom of the
control assembly and through the opening in the metal ground plate as
shown.
6. Install the inside cover.
Route extension wire
through cable tray
Route loose end through
opening in metal plate

10 PowerFlex 700S Phase II Drives DriveLogix Option Card Battery Extension Cable
7. Mount the battery holder on the metal ground plate (as shown below)
using the hardware included.
8. Connect the existing battery to the extension cable connector and insert
the battery into the holder.
Connect battery to
extension cable