Rockwell Automation Allen-Bradley PowerFlex 400P Series User manual

400P
Adjustable
Frequency AC
Drive for
General Industrial
Applications
FRN 1.xx - 4.xx
Quick Start
400P
www.abpowerflex.com
fcover.fm Page 1 Wednesday, November 23, 2016 4:24 PM

Important User Information
Solid state equipment has operational characteristics differing from those of
electromechanical equipment. Safety Guidelines for the Application, Installation
and Maintenance of Solid State Controls (Publication SGI-1.1 available from your
local Rockwell Automation sales office or online at
http://www.rockwellautomation.com/literature) describes some important
differences between solid state equipment and hard-wired electromechanical
devices. Because of this difference, and also because of the wide variety of uses for
solid state equipment, all persons responsible for applying this equipment must
satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or
consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative
purposes. Because of the many variables and requirements associated with any
particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of
information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written
permission of Rockwell Automation, Inc. is prohibited.
Throughout this manual, when necessary we use notes to make you aware of safety
considerations.
Important: Identifies information that is critical for successful application and
understanding of the product.
Allen-Bradley, Rockwell Automation, and PowerFlex are registered trademarks of Rockwell Automation, Inc.
DriveExplorer, DriveExecutive, and SCANport are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
WARNING: Identifies information about practices or circumstances
that can cause an explosion in a hazardous environment, which may
lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances
that can lead to personal injury or death, property damage, or economic
loss. Attentions help you:
•identify a hazard
•avoid the hazard
•recognize the consequences
Shock Hazard labels may be located on or inside the equipment (e.g.,
drive or motor) to alert people that dangerous voltage may be present.
Burn Hazard labels may be located on or inside the equipment (e.g.,
drive or motor) to alert people that surfaces may be at dangerous
temperatures.
fcover.fm Page 2 Wednesday, November 23, 2016 4:24 PM

Quick Start
PowerFlex 400P Adjustable
Frequency AC Drive
FRN 4.xx
This Quick Start guide summarizes the basic steps needed to install,
start-up and program the PowerFlex 400P Adjustable Frequency AC
Drive. The information provided Does Not replace the User Manual
and is intended for qualified drive service personnel only.
For detailed PowerFlex 400P information including EMC instructions,
application considerations and related precautions refer to the
PowerFlex 400P User Manual, publication 22P-UM001.
General Precautions
!
ATTENTION: To avoid an electric shock hazard, verify that the
voltage on the bus capacitors has discharged before performing any
work on the drive. Measure the DC bus voltage at the –DC and +DC
terminals or at the –DC and P2 terminals on the Power Terminal Block
(refer to Chapter 1 of the User Manual for Power Terminal
descriptions). The voltage must be zero.
A darkened LCD display and LEDs is not an indication that capacitors
have discharged to safe voltage levels.
!
ATTENTION: Only qualified personnel familiar with adjustable
frequency AC drives and associated machinery should plan or
implement the installation, start-up and subsequent maintenance of the
system. Failure to comply may result in personal injury and/or
equipment damage.
!
ATTENTION: This drive contains ESD (Electrostatic Discharge)
sensitive parts and assemblies. Static control precautions are required
when installing, testing, servicing or repairing this assembly.
Component damage may result if ESD control procedures are not
followed. If you are not familiar with static control procedures,
reference A-B publication 8000-4.5.2, “Guarding Against Electrostatic
Damage” or any other applicable ESD protection handbook.
!
ATTENTION: An incorrectly applied or installed drive can result in
component damage or a reduction in product life. Wiring or application
errors, such as, undersizing the motor, incorrect or inadequate AC
supply, or excessive ambient temperatures may result in malfunction of
the system.
22P-QS001C-EN-P.fm Page 1 Thursday, March 30, 2017 5:55 PM

English-2 PowerFlex 400P Adjustable Frequency AC Drive Quick Start
•Mount the drive upright on a flat, vertical and level surface.
•Protect the cooling fan by avoiding dust or metallic particles.
•Do not expose to a corrosive atmosphere.
•Protect from moisture and direct sunlight.
Maximum Surrounding Air Temperature
!
ATTENTION: The bus regulator function is extremely useful for
preventing nuisance overvoltage faults resulting from aggressive
decelerations, overhauling loads, and eccentric loads. However, it can
also cause either of the following two conditions to occur.
1. Fast positive changes in input voltage or imbalanced input voltages
can cause uncommanded positive speed changes;
2. Actual deceleration times can be longer than commanded
deceleration times
However, a “Stall Fault” is generated if the drive remains in this state
for 1 minute. If this condition is unacceptable, the bus regulator must be
disabled (see parameter A187).
Mounting Considerations
Frame Screw Size Screw Torque
C M5 (#10-24) 2.45-2.94 N-m (22-26 lb.-in.)
D M8 (5/16 in.) 6.0-7.4 N-m (53.2-65.0 lb.-in.)
E M8 (5/16 in.) 8.8-10.8 N-m (78.0-95.3 lb.-in.)
F M10 (3/8 in.) 19.6-23.5 N-m (173.6-208.3 lb.-in.)
G M12 (1/2 in.) 33.5-41.0 N-m (296.5-262.9 lb.-in.)
H M12 (1/2 in.) 33.5-41.0 N-m (296.5-262.9 lb.-in.)
Frame Enclosure Rating Temperature Range Minimum Mounting
Clearances
C IP 20 -10° to 45°C (14° to 113°F) Figure 1: Option A
IP 30(1)
(1) Frame C drives require installation of the PowerFlex 400P IP 30 option kit to achieve
this rating.
-10° to 45°C (14° to 113°F) Figure 1: Option B
IP 20 -10° to 50°C (14° to 122°F) Figure 1: Option B
D, E, F,
G and H
IP 30 -10° to 45°C (14° to 113°F) Figure 2:
22P-QS001C-EN-P.fm Page 2 Thursday, March 30, 2017 5:55 PM

PowerFlex 400P Adjustable Frequency AC Drive Quick Start English-3
Minimum Mounting Clearances
Figure 1: Frame C Mounting Clearances
Figure 2: Frames D, E, F, G, and H Mounting Clearances
120 mm
(4.7 in.)
120 mm
(4.7 in.)
25 mm
(1.0 in.)
120 mm
(4.7 in.)
120 mm
(4.7 in.)
120 mm
(4.7 in.)
120 mm
(4.7 in.)
120 mm
(4.7 in.)
120 mm
(4.7 in.)
Mounting Option BMounting Option A
No clearance required
between drives.
Closest object that
may restrict air flow
through the drive heat
sink and chassis.
150 mm
(6.0 in.)
150 mm
(6.0 in.)
50 mm
(2.0 in.)
250 mm
(9.8 in.)
150 mm
(6.0 in.)
300 mm
(11.8 in.)
300 mm
(11.8 in.)
300 mm
(11.8 in.)
300 mm
(11.8 in.)
50 mm
(2.0 in.) 50 mm (2.0 in.) 50 mm (2.0 in.)
Frame D and E Frame F Frame G and H
22P-QS001C-EN-P.fm Page 3 Thursday, March 30, 2017 5:55 PM

English-4 PowerFlex 400P Adjustable Frequency AC Drive Quick Start
Ungrounded Distribution Systems
Phase to Ground MOV Removal
Jumper Location
Note: Frame D, G and H drives do not contain a MOV to ground
connection and are suitable for operation in both grounded and
ungrounded distribution systems without modification.
General Grounding Requirements
PE
L1
R
L2
S
L3
T
T1
U
T2
V
T3
W
PE
Required
Input Fusing
Required Branch
Circuit Disconnect
!
ATTENTION: PowerFlex 400P drives contain protective MOVs that
are referenced to ground. These devices must be disconnected if the
drive is installed on an ungrounded or resistive grounded distribution
system.
R/L1
S/L2
T/L3
1234
Three-Phase
AC Input
Jumper
Frame C Frame E and F
Important:
Tighten screw
after jumper removal.
22P-QS001C-EN-P.fm Page 4 Thursday, March 30, 2017 5:55 PM

PowerFlex 400P Adjustable Frequency AC Drive Quick Start English-5
Refer to the PowerFlex 400P User Manual, publication 22P-UM001
for details on how to comply with the Low Voltage (LV) and
Electromagnetic Compatibility (EMC) Directives.
EMC Line Filters
CE Conformity
480V 50/60 Hz 3-Phase 480V 50/60 Hz 3-Phase
kW HP Catalog Number kW HP Catalog Number
2.2 3.0 22-RF018-CS 45 60 22-RFD100
4.0 5.0 22-RF018-CS 55 75 22-RFD150
5.5 7.5 22-RF018-CS 75 100 22-RFD180
7.5 10 22-RF018-CS 90 125 22-RFD208
11 15 22-RF026-CS 110 150 22-RFD208
15 20 22-RFD036 132 200 22-RFD323
18.5 25 22-RFD050 160 250 22-RFD480
22 30 22-RFD050 200 300 22-RFD480
30 40 22-RFD070 250 350 22-RFD480
37 50 22-RFD100
Drive Ratings
Catalog
Number
Output Ratings Input Ratings Branch Circuit Protection Power
Dissipation
kW (HP)(1) Amps(2) Voltage
Range kVA Amps Fuses(3) 140M Motor
Protectors(4) Contactors IP20 Open
Watts
380 - 480V AC – 3-Phase Input, 0 - 460V 3-Phase Output
22P-D6P0N103 2.2 (3.0) 6 340-528 6.3 7.5 10 140M-D8E-C10 100-C09 105
22P-D010N103 4.0 (5.0) 10.5 340-528 10.9 13 20 140M-D8E-C16 100-C16 171
22P-D012N103 5.5 (7.5) 12 340-528 11.9 14.2 20 140M-D8E-C16 100-C23 200
22P-D017N103 7.5 (10) 17 340-528 15.3 18.4 25 140M-D8E-C20 100-C23 267
22P-D022N103 11 (15) 22 340-528 19.2 23 30 140M-F8E-C32 100-C30 329
22P-D030N103 15 (20) 30 340-528 25.8 31 40 140M-F8E-C32 100-C37 435
22P-D038A103 18.5 (25) 38 340-528 33.3 40 50 140M-F8E-C45 100-C60 606
22P-D045A103 22 (30) 45.5 340-528 39.1 47 60 140-CMN-6300 100-C60 738
22P-D060A103 30 (40) 60 340-528 53.3 64 80 140-CMN-9000 100-C85 664
22P-D072A103 37 (50) 72 340-528 60.7 73 100 140-CMN-9000 100-C85 1019
22P-D088A103 45 (60) 88 340-528 74.9 90 125 – 100-D110 1245
22P-D105A103 55 (75) 105 340-528 89 107 150 – 100-D140 1487
22P-D142A103 75 (100) 142 340-528 124.8 150 200 – 100-D180 2043
22P-D170A103 90 (125) 170 340-528 142 170 250 – 100-D250 2617
22P-D208A103 110 (150) 208 340-528 167 200 250 – 100-D250 3601
22P-D260A103 132 (200) 260 340-528 196 235 300 – 100-D300 3711
22P-D310A103 160 (250) 310 340-528 242 290 400 – 100-D420 4208
22P-D370A103 200 (300) 370 340-528 304 365 500 – 100-D420 4916
22P-D460A103 250 (350) 460 340-528 387 465 600 – 100-D630 6167
(1) Ratings based on Normal Duty application only.
(2) Current ratings based on ambient temperature of 45°C.
(3) Recommended Fuse Type: UL Class J, CC, T or Type BS88; 600V (550V) or equivalent.
(4) Refer to the Bulletin 140M Motor Protectors Selection Guide, publication 140M-SG001… to
determine the frame and breaking capacity required for your application.
22P-QS001C-EN-P.fm Page 5 Thursday, March 30, 2017 5:55 PM

English-6 PowerFlex 400P Adjustable Frequency AC Drive Quick Start
Specifications, Fuses and Circuit Breakers
Category Specification
Agency
Certification
Marked for all applicable European Directives
EMC Directive (2014/30/EU)
EN 61800-3
Low Voltage Directive (2014/35/EU)
EN 61800-5-1
Protection Bus Overvoltage Trip: 380-460V AC Input: 810V DC bus voltage (equivalent to 575V AC
incoming line)
Bus Undervoltage Trip: 380-480V AC Input: 390V DC bus voltage (equivalent to 275V AC
incoming line)
Power Ride-Thru: 100 milliseconds
Logic Control Ride-Thru: 0.5 seconds minimum, 2 seconds typical
Electronic Motor Overload
Protection:
I2t protection - 110% for 60 seconds (Provides Class 10
protection)
Overcurrent: 180% hardware limit, 220% instantaneous fault
Ground Fault Trip: Phase-to-ground on drive output
Short Circuit Trip: Phase-to-phase on drive output
Electrical Efficiency: 97.5% at rated amps, nominal line voltage
Control Output Frequency: 0-320 Hz (programmable)
Control
Inputs
Digital: Quantity: (3) Semi-programmable
(4) Programmable
Type
Source Mode (SRC):
Sink Mode (SNK):
18-24V = ON, 0-6V = OFF
0-6V = ON, 18-24V = OFF
Analog: Quantity: (1) Isolated, –10 to 10V or 4-20 mA
(1) Non-isolated, 0 to 10V or 4-20 mA
Specification
Resolution:
0 to 10V DC Analog:
4-20mA Analog:
External Pot:
10-bit
100k ohm input impedance
250 ohm input impedance
1-10k ohm, 2 Watt minimum
Control
Outputs
Relay: Quantity: (2) Programmable Form C
Specification
Resistive Rating:
Inductive Rating:
3.0A at 30V DC, 3.0A at 125V, 3.0A at 240V AC
0.5A at 30V DC, 0.5A at 125V, 0.5A at 240V AC
Optional
Relay
Card:
Quantity: (6) Optional Programmable Form A
(Not available for Frame C drives)
Specification
Resistive Rating:
Inductive Rating:
0.1A at 30V DC Class II circuits, 3.0A at 125V,
3.0A at 240V AC
0.1A at 30V DC Class II circuits, 3.0A at 125V
3.0A at 240V AC
Opto: Quantity: (1) Programmable
Specification: 30V DC, 50mA Non-inductive
Analog: Quantity: (2) Non-Isolated, 0-10V or 4-20mA
Specification
Resolution:
0 to 10V DC Analog:
4-20mA Analog:
10-bit
1k ohm minimum
525 ohm maximum
22P-QS001C-EN-P.fm Page 6 Thursday, March 30, 2017 5:55 PM

PowerFlex 400P Adjustable Frequency AC Drive Quick Start English-7
Figure 3: Power Terminal Blocks
Power Wiring
R/L1 S/L2 T/L3 P1 P2 DC– U/T1 V/T2 W/T3
Frame E:
480V
55-75kW
(75-100HP)
Frame D
R/L1 S/L2 T/L3 P1 P2 DC– U/T1 V/T2 W/T3
Frame C
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 P2 P1
BR–BR+DC+DC–
Frame E:
480V
37-45kW
(50-60HP)
R/L1S/L2T/L3 P1 P2 DC– U/T1V/T2W/T3
R/L1 S/L2 T/L3 P1 P2 DC– U/T1 V/T2 W/T3
Frame F
Frame G
Frame H
R/L1
R/L1
S/L2
S/L2
T/L3
T/L3
P1 P2 DC–
DC–
DC+
U/T1
U/T1
V/T2
V/T2
W/T3
W/T3
See note on the
following page.
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English-8 PowerFlex 400P Adjustable Frequency AC Drive Quick Start
Important: For Frame E, 480V 55-75 kW (75-100 HP) drives, take care
to place the wire beneath the jumper and not above it when
connecting to terminals P1 and P2.
Terminal (1) Description
R/L1, S/L2, T/L3 3-Phase Input
U/T1 To Motor U/T1
=
Switch any two motor
leads to change
forward direction.
V/T2 To Motor V/T2
W/T3 To Motor W/T3
P2, P1
DC Bus Inductor Connection
Drives are shipped with a jumper between Terminals
P2 and P1. Remove this jumper only when a DC Bus
Inductor will be connected. Drive will not power up
without a jumper or inductor connected.
DC–, DC+ DC Bus Connection (Frame C and H Drives)
P2, DC– DC Bus Connection (Frame D, E, F and G Drives)
BR+, BR– Not Used
Safety Ground - PE
(1) Important: Terminal screws may become loose during shipment. Ensure that all
terminal screws are tightened to the recommended torque before applying power to
the drive.
P1 P2 DC- P1 P2 DC-
Wire
Jumper Wire
Jumper
Correct Incorrect
Bottom view of terminal block and wire
22P-QS001C-EN-P.fm Page 8 Thursday, March 30, 2017 5:55 PM

PowerFlex 400P Adjustable Frequency AC Drive Quick Start English-9
Power Terminal Block Specifications
Important: Frame C, D, F, G and H drives utilize a finger guard over
the power wiring terminals. Replace the finger guard when
wiring is complete.
Refer to the PowerFlex 400P User Manual for maximum power cable
length recommendations.
Input Power Conditions
Frame Maximum Wire Size(1)
(1) Maximum/minimum sizes that the terminal block will accept - these are not
recommendations. If national or local codes require sizes outside this range, lugs may
be used. Some ratings will require a pair of wires.
Minimum Wire Size(1) Recommended
Torque
C 8.4 mm2(8 AWG) 1.3 mm2(16 AWG) 2.9 N-m (26 lb.-in.)
D 33.6 mm2(2 AWG) 8.4 mm2(8 AWG) 5.1 N-m (45 lb.-in.)
E 480V
37-45 kW
(50-60 HP)
33.6 mm2(2 AWG) 3.5 mm2(12 AWG) 5.6 N-m (49.5 lb.-in.)
E 480V
55-75 kW
(75-100 HP)
107.2 mm2(4/0 AWG) 53.5 mm2(1/0 AWG) 19.5 N-m (173 lb.-in.)
F 152.5 mm2(300 MCM) 85.0 mm2(3/0 AWG) 19.5 N-m (173 lb.-in.)
G 152.5 mm2(300 MCM) 85.0 mm2(3/0 AWG) 29.4 N-m (260 lb.-in.)
H 253.0 mm2(500 MCM) 127.0 mm2(250 MCM) 40.0 N-m (354 lb.-in.)
Input Power Condition Corrective Action
Low Line Impedance (less than 1% line
reactance)
•Install Line Reactor(1)
•or Isolation Transformer
(1) Refer to the PowerFlex 400P User Manual for information on ordering accessories.
Line has power factor correction capacitors •Install Line Reactor(1)
•or Isolation Transformer
Line has frequent power interruptions
Line has intermittent noise spikes in excess of
6000V (lightning)
Phase to ground voltage exceeds 125% of
normal line to line voltage
•Remove MOV jumper to ground
(Frame C, E and F drives only)
•or Install Isolation Transformer with
grounded secondary if necessary
Ungrounded distribution system
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English-10 PowerFlex 400P Adjustable Frequency AC Drive Quick Start
I/O Terminal Block Specifications
(2) Maximum/minimum sizes that the terminal block will accept - these are not
recommendations.
Refer to the PowerFlex 400P User Manual for maximum control cable
length recommendations.
I/O Wiring Recommendations
Wire Type(s) Description Minimum
Insulation Rating
Belden 8760/9460
(or equiv.)
0.8 mm2(18AWG), twisted pair, 100%
shield with drain.(1)
(1) If the wires are short and contained within a cabinet which has no sensitive circuits,
the use of shielded wire may not be necessary, but is always recommended.
300V
60 degrees C
(140 degrees F)
Belden 8770
(or equiv.)
0.8 mm2(18AWG), 3 conductor, shielded for
remote pot only.
Frame Maximum Wire Size (2) Minimum Wire Size (2) Torque
All 1.3 mm2(16 AWG) 0.13 mm2(26 AWG) 0.5-0.8 N-m (4.4-7 lb.-in.)
22P-QS001C-EN-P.fm Page 10 Thursday, March 30, 2017 5:55 PM

PowerFlex 400P Adjustable Frequency AC Drive Quick Start English-11
(1)Important: I/O Terminal 01 is always a coast to stop input
except when P036 [Start Source] is set to option 1 “3-Wire” or
6 “2-W Lvl/Enbl”. In three wire control, I/O Terminal 01 is
controlled by P037 [Stop Mode]. All other stop sources are
controlled by P037 [Stop Mode].
Important: The drive is shipped with a jumper installed
between I/O Terminals 01 and 11. Remove this jumper when
using I/O Terminal 01 as a stop or enable input.
(2) Two wire control shown. For three wire control use a momentary input on I/O Terminal 02 to command a
start. If reverse is enabled by A166, use a maintained input for I/O Terminal 03 to change direction.
(3) When using an opto output with an inductive load such as a relay, install a recovery diode parallel to the relay as
shown, to prevent damage to the output.
(4) When the ENBL enable jumper is removed, I/O Terminal 01 will always act as a hardware enable, causing a
coast to stop without software interpretation.
(5) Most I/O terminals labeled “Common” are not referenced to the safety ground (PE) terminal and are designed to
greatly reduce common mode interference. On Frame D and E drives, Analog Common 1 is referenced to
ground.
(6) Common for Analog Input 2 (AI2). Electronically isolated from digital I/O and opto output. Not to be used with
Analog Input 1 (AI1), Analog Output 1 (AO1) or Analog Output 2 (AO2). With Analog Input 2, provides one fully
isolated analog input channel.
Control Terminal Block
04
05
06
07
01
02
03
08
09
10
12
13
14
15
16
17
18
19
20
11
Digital Common
Digital Common
Digital Input 1
Digital Input 2
Digital Input 3
Stop/
Function Loss (1)(4)
Start/Run FWD (2)
Direction/Run REV
Digital Input 4
Opto Common
R1
R2
R3
#1 Relay N.O.
#1 Relay Common
#1 Relay N.C.
+24V DC Source
+10V DC Source
Analog Input 1 (AI1)
Analog Common 1
Analog Output 2 (AO2)
Analog Output 1 (AO1)
Analog Input 2 (AI2)
Analog Common 2 (6)
Opto Output
RS485 Shield
+24V
+10V
R4
R5
R6
#2 Relay N.O.
#2 Relay Common
#2 Relay N.C.
Typical
SNK Wiring
Typical
SRC Wiring
RS485
(DSI)
Enable (4)
Jumper
30V DC
50mA
Non-inductive
Common
24V
ENBL
(3)
Pot must be
1-10k ohm
2 Watt Min.
SRCSNK
SNK
SRC
Earth Referenced
Frames D & E (5)
0-10V
0-20mA
0-10V
0-20mA
0-10V
0-20mA
1 of 7 Digital Input Circuits
10V 20MA
AO1
10V 20MA
AO2
10V 20MA
AI1
10V 20MA
AI2
Isolated
P036 [Start Source] Stop I/O Terminal 01 Stop
Keypad Per P037 Coast
3-Wire Per P037 Per P037(4)
2-Wire Per P037 Coast
RS485 Port Per P037 Coast
22P-QS001C-EN-P.fm Page 11 Thursday, March 30, 2017 5:55 PM

English-12 PowerFlex 400P Adjustable Frequency AC Drive Quick Start
Control I/O Terminal Designations
No. Signal Default Description Param.
01 Stop (1) /
Function Loss
Coast Factory installed jumper or a normally closed input must
be present for the drive to start.
Program with P036 [Start Source].
P036 (1)
02 Start/Run FWD – Program with P036 [Start Source]. P036, P037
03 Direction/Run REV Rev Enabled To enable or disable reverse operation, program with
A166 [Reverse Disable].
Program with P036 [Start Source].
P036,P037,
A166
04 Digital Common – For digital inputs. Tied to I/O Terminal 09.
Electronically isolated with digital inputs from analog I/O
and opto output.
05 Digital Input 1 Purge (2) Program with T051 [Digital In1 Sel]. T051
06 Digital Input 2 Local Program with T052 [Digital In2 Sel]. T052
07 Digital Input 3 Clear Fault Program with T053 [Digital In3 Sel]. T053
08 Digital Input 4 Comm Port Program with T054 [Digital In4 Sel]. T054
09 Digital Common – For digital inputs. Tied to I/O Terminal 04.
Electronically isolated with digital inputs from analog I/O
and opto output.
10 Opto Common – For opto-coupled outputs. Electronically isolated with
opto output from analog I/O and digital inputs.
11 +24V DC – Drive supplied power for digital inputs.
Referenced to Digital Common. Max. Output: 100mA.
12 +10V DC – Drive supplied power for 0-10V external potentiometer.
Referenced to Analog Common. Max. Output: 15mA.
P038
13 Analog Input 1 0-10V External 0-10V (unipolar), 0-20mA or 4-20mA input
supply or potentiometer wiper. Default input is 0-10V.
For current (mA) input, set AI1 DIP Switch to 20mA.
Program with T069 [Analog In 1 Sel].
Input Impedance: 100k ohm (Voltage Mode)
250 ohm (Current Mode)
T069, T070,
T071, T072
14 Analog Common 1 – Common for Analog Input 1 and Analog Output 1 and 2.
Electrically isolated from digital I/O and opto output.
15 Analog Output 1 OutFreq 0-10 Default analog output is 0-10V.
For current (mA) value, set AO1 DIP Switch to 20mA.
Program with T082 [Analog Out1 Sel].
Maximum Load: 4-20mA = 525 ohm (10.5V)
0-10V = 1k ohm (10mA)
P038,
T051-T054,
A152
16 Analog Output 2 OutCurr 0-10 Default analog output is 0-10V.
For a current (mA) value, set AO2 DIP Switch to 20mA.
Program with T085 [Analog Out2 Sel].
Maximum Load: 4-20mA = 525 ohm (10.5V)
0-10V = 1k ohm (10mA)
T082, T084,
T085, T086,
T087
17 Analog Input 2 0-10V Optically isolated external 0-10V (unipolar), ±10V
(bipolar), 0-20mA or 4-20mA input supply or
potentiometer wiper. Default input is 0-10V.
For current (mA) input, set AI2 DIP Switch to 20mA.
Program with T073 [Analog In 2 Sel].
Input Impedance: 100k ohm (Voltage Mode)
250 ohm (Current Mode)
T073, T074,
T075, T076
18 Analog Common 2 – For Analog Input 2. Electronically isolated from digital I/O
and opto output. With Analog Input 2, provides one fully
isolated analog input channel.
19 Opto Output At Frequency Program with T065 [Opto Out Sel]. T065, T066,
T068
20 RS485 (DSI) Shield – Terminal connected to Safety Ground - PE when using
the RS485 (DSI) Communication Port.
(1) See Footnotes (1) and (4) on previous page.
(2) See the User Manual for Important information regarding Stop commands and the [Digital Inx Sel] Purge option.
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PowerFlex 400P Adjustable Frequency AC Drive Quick Start English-13
Relay Terminal Designations and DIP Switches
Figure 4: User Installed Auxiliary Relay Card (Frames D, E, F, G and H Only)
Important: If using auxiliary motor control, ensure that wiring and parameter
configuration are correct before wiring contactor outputs. All relays
on the Auxiliary Relay Card will energize on power-up by default.
Failure to verify proper wiring and parameter configuration can result
in improper motor operation or drive damage. Refer to Appendix E of
the User Manual for more details.
User Installed Relay Board Terminal Designations
No. Signal Default Description Param.
R1 #1 Relay N.O. Ready/Fault Normally open contact for No. 1 output relay. T055
R2 #1 Relay Common – Common for output relay.
R3 #1 Relay N.C. Ready/Fault Normally closed contact for No. 1 output relay. T055
R4 #2 Relay N.O. Motor Running Normally open contact for No. 2 output relay. T060
R5 #2 Relay Common – Common for output relay.
R6 #2 Relay N.C. Motor Running Normally closed contact for No. 2 output relay. T060
Selection DIP Switches:
Analog Input (AI1 & AI2)
Analog Output (AO1 & AO2)
0-10V Sets analog output to either voltage or current.
Settings must match: AI1 & T069 [Analog In 1 Sel]
AI2 & T073 [Analog In 2 Sel]
AO1 & T082 [Analog Out1 Sel]
AO2 & T085 [Analog Out2 Sel]
Sink/Source DIP Switch Source (SRC) Inputs can be wired as Sink (SNK) or Source (SRC) via DIP
Switch setting.
3A 3B 4A 4B 5A 5B
6A 6B 7A 7B 8A 8B
No. Signal Default Description Param.
3A #3 Relay N.O. Ready/Fault Normally open contact for Number 3 Output Relay R221
3B #3 Relay Common – Common for Number 3 Output Relay
4A #4 Relay N.O. Ready/Fault Normally open contact for Number 4 Output Relay R224
4B #4 Relay Common – Common for Number 4 Output Relay
5A #5 Relay N.O. Ready/Fault Normally open contact for Number 5 Output Relay R227
5B #5 Relay Common – Common for Number 5 Output Relay
6A #6 Relay N.O. Ready/Fault Normally open contact for Number 6 Output Relay R230
6B #6 Relay Common – Common for Number 6 Output Relay
7A #7 Relay N.O. Ready/Fault Normally open contact for Number 7 Output Relay R233
7B #7 Relay Common – Common for Number 7 Output Relay
8A #8 Relay N.O. Ready/Fault Normally open contact for Number 8 Output Relay R236
8B #8 Relay Common – Common for Number 8 Output Relay
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English-14 PowerFlex 400P Adjustable Frequency AC Drive Quick Start
Before Applying Power to the Drive
❏1. Confirm that all inputs are connected to the correct terminals and are
secure.
❏2. Verify that AC line power at the disconnect device is within the rated
value of the drive.
❏3. Verify that any digital control power is 24 volts.
❏4. Verify that the Sink (SNK)/Source (SRC) Setup DIP Switch is set to
match your control wiring scheme.
Important: The default control scheme is Source (SRC). The Stop
terminal is jumpered (I/O Terminals 01 and 11) to allow
starting from the keypad. If the control scheme is changed
to Sink (SNK), the jumper must be removed from I/O
Terminals 01 and 11 and installed between I/O Terminals
01 and 04.
❏5. Verify that the Stop input is present or the drive will not start.
Important: If I/O Terminal 01 is used as a stop input, the jumper
between I/O Terminals 01 and 11 must be removed.
❏6. Verify that the Analog I/O DIP Switches are set to 10 volts.
Applying Power to the Drive
❏7. Apply AC power and control voltages to the drive.
❏8. Familiarize yourself with the integral keypad features before setting
any Program Group parameters.
Start, Stop, Direction and Speed Control
Factory default parameter values allow the drive to be controlled from
the integral keypad. No programming is required to start, stop, and
control speed directly from the integral keypad.
If a fault appears on power up, refer to page 27 for an explanation of the
fault code. For complete troubleshooting information, refer to the
PowerFlex 400P User Manual.
Prepare For Drive Start-Up
!
ATTENTION: Power must be applied to the drive to perform the
following start-up procedures. Some of the voltages present are at
incoming line potential. To avoid electric shock hazard or damage to
equipment, only qualified service personnel should perform the
following procedure. Thoroughly read and understand the procedure
before beginning. If an event does not occur while performing this
procedure, Do Not Proceed. Remove All Power including user
supplied control voltages. User supplied voltages may exist even when
main AC power is not applied to the drive. Correct the malfunction
before continuing.
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PowerFlex 400P Adjustable Frequency AC Drive Quick Start English-15
Operator Keys
Integral Keypad
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Key Name Description
Escape Back one step in programming menu.
Cancel a change to a parameter value and exit Program
Mode.
Select Advance one step in programming menu.
Select a digit when viewing parameter value.
Up Arrow
Down Arrow
Scroll through groups and parameters.
Increase/decrease the value of a flashing digit.
Enter Advance one step in programming menu.
Save a change to a parameter value.
Digital Speed
Increment and
Decrement Arrows
Used to control speed of drive. Default is active.
Control is activated by parameter P038 [Speed Reference].
Start(1) Used to start the drive. Default is active.
Control is activated by parameter P036 [Start Source].
Reverse (1) Used to reverse direction of the drive. Default is active.
Controlled by parameters P036 [Start Source] and A166
[Reverse Disable].
Stop Used to stop the drive or clear a fault.
This key is always active.
Controlled by parameter P037 [Stop Mode].
(1) Important: Certain digital input settings can override drive operation. Refer to “Start and Speed
Reference Control” on page 1-29 of the User Manual for details.
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English-16 PowerFlex 400P Adjustable Frequency AC Drive Quick Start
LED Status Indicators
LCD Display
LED LED State Description
Program Status Steady Red Indicates parameter value can be changed.
Selected digit will flash.
Fault Status Flashing Red Indicates that the drive is faulted.
Speed Status Steady Green Indicates that the digital speed control keys are
enabled.
Start Status Steady Green Indicates Start key is active.
The Reverse key is also active unless disabled
by A166 [Reverse Disable].
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No. Description
➊Parameter Name
➋Run/Stop Status: = Stopped / = Running
flashes to indicate that the drive is stopping, but is still decelerating.
flashes when DC Injection is commanded.
Direction Indication: The Direction Arrow indicates the commanded direction of
rotation. If the Arrow is flashing, the drive has been commanded to change direction, but is still
decelerating.
Sleep Mode Indication: flashes to indicate that the drive is in sleep mode.
➌Parameter Group and Number:
= Basic Display = Basic Program = Terminal Block
= Communications = Advanced Program = Aux Relay Card
= Advanced Display = Logic
➍Fault Indication and Fault Number
➎Fault Name
➊
➋➌
➍
➎
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PowerFlex 400P Adjustable Frequency AC Drive Quick Start English-17
The following is an example of basic integral keypad and display functions. This example provides basic
navigation instructions and illustrates how to program the first Basic Program Group parameter.
Viewing and Editing Parameters
Step Key(s) Example Displays
1. When power is applied, the last user-selected
Basic Display Group parameter number is
displayed with flashing characters. The display
then defaults to that parameter’s current value.
(Example shows the value of b001 [Output
Freq] with the drive stopped.)
2. Press the Up Arrow or Down Arrow to scroll
through the Basic Display Group parameters.
(Only in Display Groups)
3. Press Esc once to display the Basic Display
Group parameter number shown on power-up.
The parameter number will flash.
4. Press Esc again to enter the group menu. The
group menu letter will flash.
5. Press the Up Arrow or Down Arrow to scroll
through the group menu (b, P, T, C, A, d and L).
6. Press Enter or Sel to enter a group. The right
digit of the last viewed parameter in that group
will flash.
7. Press the Up Arrow or Down Arrow to scroll
through the parameters that are in the group.
8. Press Enter or Sel to view the value of a
parameter. If you do not want to edit the value,
press Esc to return to the parameter number.
9. Press Enter or Sel to enter program mode to
edit the parameter value. The right digit will
flash and the Program LED will illuminate if the
parameter can be edited.
10.If desired, press Sel to move from digit to digit
or bit to bit. The digit or bit that you can change
will flash.
11.Press the Up Arrow or Down Arrow to change
the parameter value.
12.Press Esc to cancel a change. The digit will
stop flashing, the previous value is restored and
the Program LED will turn off.
Or
Press Enter to save a change. The digit will stop
flashing and the Program LED will turn off.
13.Press Esc to return to the parameter list.
Continue to press Esc to back out of the
programming menu.
If pressing Esc does not change the display,
then b001 [Output Freq] is displayed. Press
Enter or Sel to enter the last group menu
viewed.
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English-18 PowerFlex 400P Adjustable Frequency AC Drive Quick Start
The Basic Program Group contains the most commonly changed parameters.
The PowerFlex 400P is designed so that start up is simple and efficient. The Program
Group contains the most commonly used parameters.
Basic Display Group Parameters
No. Parameter Min/Max Display/Options
b001 [Output Freq] 0.00/[Maximum Freq] 0.01 Hz
b002 [Commanded Freq] 0.00/ [Maximum Freq] 0.01 Hz
b003 [Output Current] 0.0/(Drive Amps ×2) 0.1 Amps
b004 [Output Voltage] 0/510 1 VAC
b005 [DC Bus Voltage] 0/820 1 VDC
b006 [Drive Status] 0/1 (1 = Condition True) Bit 4 Bit 3 Bit 2 Bit 1
Decelerating Accelerating Forward Running
b007 [Fault 1 Code] 0/122 1
b008 [Process Display] 0.00/9999.99 0.01
b010 [Output Power] 0.0/999.9 kW 0.1 kW
b011 [Elapsed MWh] 0/3276.7 MWh 0.1 MWh
b012 [Elapsed Run Time] 0/9999 Hrs 1 = 10 Hrs
b013 [Torque Current] 0.0/(Drive Amps ×2) 0.1 Amps
b014 [Drive Temp] 0/120 degC 1 degC
b015 [Elapsed kWh] 0.0/100.0 kWh 0.1 kWh
Smart Start-Up with Basic Program Group
= Stop drive before changing this parameter.
No. Parameter Min/Max Display/Options Default
P031 [Motor NP Volts] 20/Drive Rated Volts 1 VAC Based on Drive Rating
Set to the motor nameplate rated volts.
P032 [Motor NP Hertz] 15/320 Hz 1 Hz 60 Hz
Set to the motor nameplate rated frequency.
P033 [Motor OL Current] 0.0/(Drive Amps × 2) 0.1 Amps Based on Drive Rating
Set to the maximum allowable motor current.
P034 [Minimum Freq] 0.0/320.0 Hz 0.1 Hz 0.0 Hz
Sets the lowest frequency the drive will output
continuously.
P035 [Maximum Freq] 0.0/320.0 Hz 0.1 Hz 60.0 Hz
Sets the highest frequency the drive will output.
P036 [Start Source] 0/6 0 = “Keypad” 4 = “2-W Hi Speed”
1 = “3-Wire” 5 = “Comm Port”
2 = “2-Wire” 6 = “2-W Lvl/Enbl”
3 = “2-W Lvl Sens”
3
Sets the control scheme used to start the drive.
P037 [Stop Mode] 0/7 0 = “Ramp, CF”(1)
1 = “Coast, CF”(1)
2 = “DC Brake, CF”(1)
3 = “DCBrkAuto,CF”(1)
4 = “Ramp”
5 = “Coast”
6 = “DC Brake”
7 = “DC BrakeAuto”
(1) Stop input also clears active fault.
0
Active stop mode for all stop sources [e.g. keypad,
run forward (I/O Terminal 02), run reverse (I/O
Terminal 03), RS485 port] except as noted below.
Important: I/O Terminal 01 is always a coast to
stop input except when P036 [Start Source] is set
for “3-Wire” control. When in three wire control, I/O
Terminal 01 is controlled by P037 [Stop Mode].
22P-QS001C-EN-P.fm Page 18 Thursday, March 30, 2017 5:55 PM