Rockwell Automation Reliance electric FlexPak 3000 User manual

FlexPak® 3000 Drive Operator Interface
Module (OIM) User’s Guide
Instruction Manual D2-3344
68 Rockwell Automation
Reliance Electric

The information in this manual is subject to change without notice.
Throughout this manual, the following notes are used to alert you to safety considerations:
ATTENTION: Identifies information about practices or circumstances that can lead to personal
injury or death, property damage, or economic loss.
Important: Identifies information that is critical for successful application and understanding of the product.
ATTENTION: Only qualified electrical personnel familiar with the construction and operation of
this equipment and the hazards involved should install, adjust, operate, or service this equipment.
Read and understand this section in its entirety before proceeding. Failure to observe this
precaution could result in severe bodily injury or loss of life.
ATTENTION: Pressing or on the OIM immediately starts the motor if the control
source is set to KEYPAD. Make sure the motor and driven machinery are safe to start before
pressing either of these keys. Failure to observe this precaution could result in severe bodily injury
or loss of life.
Reliance, FlexPak, and AutoMax are trademarks of Rockwell International or its subsidiaries.
©1997 Rockwell International Corporation

Introduction to the FlexPak OIM
1.1
1.2
Related Publications «2.0... cc ccecciecee tere ere ee eerie ee eee eieneeeeeeenieeeeenieeeeeeeiaas 1-1
Getting Assistance from Reliance Electric... cece eee eeee eerie 1-1
Description of the OIM Keypad, Display, and Indicators
2.1
2.2
3.4
3.2
3.3
3.4
4.1
4.2
4.3
4.4
5.1
5.2
5.3
5.4
KOYD a oo Ean ae dee ee ee ee eee ee teeta aaaaeeeeeeenenes 2-1
The DiSplay..... nn Un rn ni En i aaa eeee erential 2-5
2.2.1 Drive Status Indicators 0.00... eerie rere aaeeeeeeeeeeeneeeeerenaas 2-6
2.2.2 Key INdICALOMS 0.00... nn i i a neeeeeee tenet 2-6
2.2.3 Special Display Characters ............c ee ii ii aa aae ieee erence 2-8
Powering Up and Adjusting the OIM
Powering Up the OIM 0.0... ri near reenter eee erent tenaaeaeeeeeeenenes 3-1
Adjusting the Screen Contrast... rr i i i inane ieee erent 3-2
Changing the Language Displayed on the OIM............: cece 3-3
Scaling Values Displayed on the OIM 00.0.0... cc cece etcetera eae eeee tree eeeaaeeas 3-4
3.4.1 Changing the Scaling of Speed, Load, and Outer Control Loop Units.. 3-5
3.4.2 Scaling Speed or Outer Control Loop Units to Custom Settings........... 3-6
Basics of Configuring the Drive Using the OIM
Types of Parameters ........... ni i i nee tener eerent 4-1
Accessing OIM Menus and Parameters ........0..c cece i eaeee tree teeta 4-2
4.2.1 Accessing the Menus 2.00... i ri i aaaeeeeeereerennaaa 4-2
4.2.2 Using Help in Program Mode .............c cee eet i aaa nese ee eeereeeeaee 4-3
4.2.3 Accessing the Parameters .00.........: cc eee ri ee i i aaneeeeeee terete 4-4
4.2.4 Viewing Parameter ValU@S 00.0.0... cee ri adie ee eerie tie 4-5
4.2.5 Changing Parameter Values ............. eee i i i eae ee tree teenie 4-5
4.2.6 Parameter Values That Cannot Be Changed..............c: cece eee 4-7
Using a Password to Protect Configuration. ..........cccccsccecsceeeeeeeeeetnteneeaeeeeeees 4-7
Saving and Restoring Parameter Values «00.0.0... cece eeeeeee ee eeeneaaeaeeees 4-9
4.4.1 Using Memory Operations to Save and Restore Parameter Values.....4-9
4.4.2 Saving Parameter Values When Exiting Program Mode...............00 4-10
Using Quick Start
Preparing for QUICK Start... ec eee tere eee ee eee reneeeeeeereeeeeteeeeeennaas 5-1
Using the Quick Start Exit MONu...... enter tree e re aaeeeeeeeeeeertnaeeeeeen 5-1
Configuring the Drive Using Quick Start... ee ceeeseeeeeeeeeeeeeeeeenneeeeesenaeees 5-2
Self-Tuning the Current Minor and Speed LOOPS ........ ccc ceeceeeeeeeeeteeeeeteeneeeeees 5-4
5.4.1 Setting Up the OIM for Self-TUNIINg ....... 0. cece ee ee tetiaeeeeeeeeetie 5-4
5.4.2 Performing the Self-Tuning Procedure......... cee eee ee eee 5-5
5.4.3 Exiting Before Self-Tuning is Complete... ccc eeeeeeeeeette 5-7
5.4.4 What To Do if a Fault Occurs During Self-Tuning.............c: seers 5-7
5.4.5 Self-Tune Parameter DeSCriptions ...........ccccccccccsssssseeeeeeeceeeeeseeseeeeeeeeeees 5-7
Quick Start Parameter DeSCTIPtiONS «0.0... eect ee eee eee etetaaaaaeeees 5-8
5.5
Contents

Using the OIM to Monitor and Control the Drive
6.1
6.2
6.3
6.4
74
7.2
7.3
7.4
7.5
7.6
Using the OIM to Monitor Drive Output «0.000... ceeeeeeeeeeeeeeeeeeeeeeeteeeeeenaeees 6-1
6.1.1 Description of the Monitor Mode Outputs ............cceeceteeeeeeeenteeeeeenaes 6-1
6.1.2 Selecting the Outputs to Monitor ........0....ccceeeeeeeeeeeeeeteteeeeeeeneeeeeenias 6-2
6.1.3 Using Help in Monitor Mode 0.0.00... eee etree treeeaeeeeeereeenee 6-2
OTe ice) ale] 0 11 6. — eee 6-2
6.2.1 About the Control SOUrCE ......... cece eeeeeeeeeenneeeeeeeeeenineeeeeenieeeeeenaas 6-3
6.2.2 Setting the Control SOUICE.......... cc eceeereeeeneeeeeeenteeeeeeeeeenneeeeeenieeeeeenaas 6-4
Changing the Manual Reference Using the OIM ...0.......ecccceceeeeteeeeettteeeeeenees 6-4
Using the OIM to Control the Drive ..0...... ccc cceeeeeeeeeeeceeeeeseeeeeeeeeeeeennneeteeanees 6-5
6.4.1 Starting the Drive oo... eee eee eee eetieeeeeeenneeeeeeeeeenneeeseeeneeeeeeeneas 6-5
6.4.2 Stopping the Drive ..0...... cece eect eee ennne teers tnneeeeeeeeetneeeeeetneeeeeeenaas 6-5
6.4.3 Changing Drive Direction... eeceeeeeeeeeneeeeeeeeencieeeeeetnteeeeenaes 6-6
Troubleshooting the Drive Using the OIM
Identifying Problems Indicated by Faults or Alarms ..........:c::ccccssceeeeeeeeteeseeeees 7-1
Reviewing and Resetting Faults and Alarms ............:::ccsseceeeceeeeeeeeeeeenneaeeees 7-2
7.2.1 Reviewing the Fault and Alarm LOgS .......... ccc cece ee eeeeeeeeecaeeeeeereees 7-3
7.2.2 Resetting Faults and Alarms and Clearing the Log$S ............: cee 7-4
Using Diagnostics to Solve Drive Problems .............cccceieeneeeeeeeeeeeeeeteteaeeeeeees 7-5
Clearing a Programming Error MeSSag@...........:::ccceceeetee eee ette etna eaeeeeeetee eee 7-6
Determining Why the OIM is Not Communicating with the Drive... 7-6
Replacing the OIM ........ cer ct rr eee reer rer a aeaeeeeeeeeeeeeeeeeentaaaeaeeaes 7-7
7.6.1 Preparing to Replace the OIM ........... cece ere i eae aeaaeeeeeee eee 7-7
7.6.2 Accessing the OIM and Disconnecting It from the Regulator Board......7-7
7.6.3 Replacing the OIM Circuit Board Only... cece ee eee eeecaeeeeeereees 7-8
7.6.4 Replacing the Entire OIM ASSEMbly ........... ccc ccecceereeeeeeereeteetneneaeeeeeees 7-8
Resetting the ClOCK....... ccc ccc ec ee rier reer rere enna ae eeeeeeeeeeeeeeeeeteneaeeneees 7-9 7.7
OIM Menu Siructure
A. FlexPak 3000 Main Menu u........c.ccccccccccccceeeeeccseeeecesseseeeeeeseeuueueeaueeseeeueeuvaaeeentes A-1
A.2 Complete OIM Menu Structure ...........ccccceccccceccececceseeeseeeeeeeeesaaeeessessesesseeserenss A-1
FlexPak 3000 DC Drive OIM User’s Guide

Figure 2.1 — OIM Keypad, Display, and Indicators «00... eect ee reer eee 2-1
Figure 2.2 — OIM Display in Program Mode ...........0: ccc ee eae eeee eee e teen 2-5
Figure 3.1 — OIM Power-Up Sequence............:. ce eee ee ii i aa aeeee eee ecnaaeeas 3-1
Figure 3.2 — Contrast Adjustment Screen. .....0.....cccccceccceeeeeeeetccieeeeeeeneeeeeenieeeeeenaas 3-2
Figure 3.3 — Language Selection Screen ........0..cccccceecececcneeeeeeeeeeeieeeeesineeeeeennneeeeeees 3-3
Figure 3.4 — Define User Units Menu ...0.......ecceeccccteceeeetteeeeeeeettetieeeeeetiieeeeetiieeeeerenea 3-5
Figure 3.5 — Define Speed Units Screen ............. eee et i ian aa nese seer teeta 3-5
Figure 3.6 — Define Custom Speed Units — Tag Screen...........:cceecceeeeee eet 3-6
Figure 3.7 — Define Speed Units — Full Scale Value Screen.........0...0. ee 3-6
Figure 3.8 — Define Speed Units — Decimal Place Screen............:::ccccceeeeeteeeeeeees 3-7
Figure 4.1 — Main Menu Screen ..........cccccccccceeeeeeeeteteeeeeeetneeeeeeenenieeeeeeeieeeeesnieeeeerened 4-2
Figure 4.2 — Main Menu Help Screen ........... cee eer i i aaa ae eeee er eee tenia 4-3
Figure 4.3 — Example of the Drive Reference Menu Help Screen...........:: cece 4-3
Figure 4.4 — Example of a Parameter Help Screen... eee reer eee ee tee 4-3
Figure 4.5 — Selecting the Input/Output Menu..........0.:ccceeeceeeceeeeeeeeeeeettieeeeettteeeeeee 4-4
Figure 4.6 — Input/Output Menu... cece cere eeeeeieee eee enneeeeee er etieeeeeetiieeeertinieeeeeeaa 4-4
Figure 4.7 — Meter Outputs Menu...........:cccccceceeceeeeeeeeeeeceeeeeeeentieeeeeeteeeeetiieeeeerenea 4-5
Figure 4.8 — Example of a Parameter Entry Screen... ccc eeescnneeeeeeeetenes 4-5
Figure 4.9 — Parameter Entry Screen with a List of Options.....0...... cc ceeeeeeeeeee 4-6
Figure 4.10 - PASSWORD Parameter Entry Screen ..0.0.... ccc eeeecee eee eeeeeee tee 4-8
Figure 4.11 — Memory Operations SCreen...........:cccceccceeeeeeeeeteteeeeeeetieeeeetnieeeeerenea 4-9
Figure 4.12 — Memory Save Screen.........cccccccecccceeeeeeeseneeeeeeeeicneeeserseeeeesieeeeeees 4-10
Figure 4.13 — Parameters Have Been Modified Screen ....0.......cccccceecceteeeeeeneeeeeenes 4-10
Figure 4.14 — Save Current Parameter Values Screen ...........:::ccccceeeeeeeeeeee eee tee 4-10
Figure 5.1 — Quick Start Exit M@Nnu........ eee tier anne rere aaeeeeeetieeeeenaeeeeree 5-1
Figure 5.2 — First Quick Start Parameter Entry Screen ..........:ccecseeeeeeeeeeeenneeeeee 5-3
Figure 5.3 — Quick Start Complete Screen.............cccccececceeeeeeeeeeecneeeeeesneeeetnieeeeerenea 5-3
Figure 5.4 — Self-Tuning Screen.........cccccccccceeeeeceeeneeeeeeeecneeeeeeeniaeeeeeeeneeeeeenieeeeeeenaas 5-6
Figure 5.5 — Self-Tuning Complete Screen ...........cccccccccereeeeeseteceeeeeeeenteeeeetnieeeeerenea 5-6
Figure 6.1 — First Monitor Mode Screen .............::c:e cece eee ei eee aeeee seen eeeaaeeas 6-1
Figure 6.2 — Second Monitor Mode Screen............: cece ete i eae seer erent 6-2
Figure 6.3 - CONTROL SOURCE SELECT Screen .....0.....cccesscseeeseeteeeeeeneeeeeeees 6-4
Figure 7.1 — Example of a Fault Screen .........cccccceceeeeeeeeeeeeeeeetetieeeeetieeeeetneeeeerenea 7-1
Figure 7.2 — Example of an Alarm Screen.............: cece ee eri te nese eter teeta 7-2
Figure 7.3 — Fault Me@nu........... nn i i ln i nade ee ee erential 7-2
Figure 7.4 — Alarm Menu .............. cece tre i inner erent ninaeeeeeereneteeaaa 7-2
Figure 7.5 — Example of a Fault Log Screen ......... ccc cccececeeeeeeeeeteeeeeeeeeetneeeeetnneeeeerenea 7-3
Figure 7.6 — Example of a Fault Detail Screen........... cece eeeeeeeeetieeeeetnneeeeerenea 7-3
Figure 7.7 — Example of an Alarm Detail Screen... eee eee eee 7-3
Figure 7.8 — DiagnosticS [email protected] ccc er i eee eee e terete terete aaeeeee eee eetie 7-5
Figure 7.9 — Reset Clock Message Screen... ti ee ee eaaeeeeeeeeee enti 7-9
List of Figures Il

FlexPak 3000 DC Drive OIM User’s Guide

Table 2.1 — Programming Key DeSCriptiOns ........... cc cece anes eee ee teenie 2-2
Table 2.2 — Control Key DeSCriptions ............c ieee eee eases eee eeeteenaaeeas 2-4
Table 2.3 — Drive Status INdICAtOIS........ eee eter e teeter eee rte tees eeeteeeeetaeeeeenaees 2-6
Table 2.4 — Key Indicators .......... nn ri i aaa aae esse teen nenaaeeas 2-7
Table 2.5 — Special Display CharacterS.............. cee ete i ri aaa ae seer erent 2-8
Table 3.1 — Parameter Displays That are Affected by Scaled Units.............. 3-4
Table 5.1 — Parameters Configured by CML and Speed Loop Self-Tuning ............. 5-4
Table 6.1 — Effect of Control Source and Reference Settings on the AUTO/MANUAL
Indicator and OIM DisplayS............. cece ce ee eteeaaeeeeee eee tneenaaeeas 6-3
Table 7.1 — OIM Failure Causes and Solutions .....0.....cccceecesseseeeeeeesneeeeeeneeeeeeenaas 7-6
List of Tables

Vi FlexPak 3000 DC Drive OIM User’s Guide

Introduction to the FlexPak OIM
The FlexPak"™ Operator Interface Module (01m) is a keypad and display that connects
to FlexPak 3000 DC drives. It communicates serially to the drive Regulator board and
allows you to change drive parameters, operate the drive, and monitor drive operation.
Changing Drive Parameters
Drive parameters set critical information about the drive, such as the motor rated
amps and top speed. You can also use parameters to fine-tune the drive for your
application, scale inputs and outputs, view the values of output signals, and configure
remote interfaces. For detail on accessing parameters, see chapter 4.
To view and set the most critical parameters quickly, you can use the oiM’s Quick Start
option, described in chapter 5.
Operating the Drive
After the parameters are configured, you can operate the drive through the OI.
Operation includes setting the source for control (Such as the terminal strip, serial
port, or OIM) and starting and stopping the drive. For detail on these functions, see
chapter 6.
Monitoring Drive Operation
During normal drive operation, the OIM displays the values of two or four drive outputs,
such as motor speed and motor load. For information on determining which outputs
are displayed, see chapter 6.
If a fault or alarm occurs, the output display is replaced by an alarm or fault message.
For information on resolving, clearing, and resetting fault and alarm messages, see
chapter 7.
1.1 Related Publications
This manual describes how to use the oim with the FlexPak 3000 drive. For
information on drive installation and drive startup, see the hardware manual shipped
with your drive. For parameter descriptions and troubleshooting procedures, see the
software manual shipped with your drive.
1.2 Getting Assistance from Reliance Electric
If you have any questions or problems with the products described in this instruction
manual, contact your local Reliance Electric sales office. For technical assistance, call
1-800-726-8112.
Introduction
to
the
FlexPak
OIM
1-1

1-2 FlexPak 3000 DC Drive OIM User’s Guide

Description of the OIM Keypad, Display,
and Indicators
This chapter describes how to use the keypad, display, and indicators on the om to
configure, monitor, and control the drive.
Figure 2.1 shows the o1m in program mode with keys, indicators, and screen
information identified.
Display Area
Menu Path —FlexPak 28H Main Menu
Fault
Al
Cursor
.
‘arm
©
eee
on
Drie
Ready
—
Drive
Status
Speed Voltage Loop (SPO. i
Options
Below
Cursor
—
Ly
Current
Mince
Loop
cCML)
Running
Indicators
| Current Limit
Key
Indicators
——
—
PRocRAM
|
keveAD
|
maNuUAL
[FORWARD
—|
Toraue
Lim
ERYGIRAM
ure
AUTO
FORWARD
MONITOR SELECT MANUAL REVERSE
Programming
Control
“ys
Keys
RELIANCE,
ELECTRIC&E
Figure 2.1 — OIM Keypad, Display, and Indicators
2.1 Keypad
The OIM keys are grouped by programming and control functions, as shown in
figure 2.1. Programming keys are described in table 2.1. Control keys are described in
table 2.2.
STOP
Important: “6" is always active when the oim is communicating with the drive.
Description of the OIM Keypad, Display, and Indicators 2-1

Table 2.1 — Programming Key Descriptions
Key Mode Function
PROGRAM
MONITOR
Program or
Monitor
Switches between program mode and the two monitor mode screens.
In fault, alarm, or diagnostics menus, returns you to the
program or monitor screen you were in previously. See chapter 7
for information.
FAULT
Program or
Monitor
Cycles through the Fault, Alarm, and Diagnostics menus. Use these
menus to review, reset, and clear faults and alarms. You can also
display diagnostic information for troubleshooting the drive. See
chapter 7 for information.
HELP
Program Provides help for menus or parameters.
In the Main Menu, provides information about using the menus. In
other menus, Gea gives a brief overview of the menu options.
In a parameter entry screen, Ge displays the parameter name,
number, type (input or output, retentive or non-retentive), and units of
measure.
To exit a help screen and return to program mode, press CANCEL F
Monitor Displays the status indicators in the selected language.
Press oo to return to the monitor mode display.
CANCEL
Program or
Monitor
If a fault, alarm, or programming error message is displayed, clears
the message and goes to the previous screen.
In a fault, alarm, or diagnostics menu, goes to previous screen.
In a help screen, exits help and goes to the previous screen.
Program In menus, goes to the previous menu until it reaches the Main Menu.
At the Main Menu, it has no effect.
In parameter entry screens:
* If you have started making a change to a value, restores the
original value.
* If you have not made any changes or pressed to accept the
change, returns you to the menu.
Monitor
Goes to program mode from either of the monitor mode screens.
FlexPak 3000 DC Drive OIM User’s Guide

Table 2.1 — Programming Key Descriptions
Key Mode Function
a
Program
ENTER
;
In
amenu,
selects
the
option
at
the
cursor.
In
a
parameter
entry
screen,
allows
you
to
change
input
parameter values. If a list is available for the parameter,
selects the value at the cursor. When the parameter value has been
changed, saves the new value.
Monitor Saves the keypad reference. See section 6.3 for information on the
reference.
(
&
Program These keys move the cursor between menu items or between the
parameters and options in the menus.
After you select a parameter to change, these keys increase or
decrease the digit at the cursor, or move between items in a list. See
chapter 4 for information on changing values.
In help screens and fault messages, these keys display more text if it
is available.
Monitor These keys increase or decrease the keypad reference. See
section 6.3 for information on changing the reference.
Program or
Monitor In menus and the monitor mode screen, C accesses the Language
Selection screen. See section 3.3.
In menus and the monitor mode screen, ») displays the Contrast
Adjustment screen. See section 3.2.
In parameter entry screens, G and » move the cursor left
and right.
Description of the OIM Keypad, Display, and Indicators 2-3

Table 2.2 — Control Key Descriptions
Mode Function
Programor Allows you to select from list of possible sources for drive control
Monitor signals. is not active when the drive is running or jogging, and
during Quick Start and self-tuning. See section 6.2 for information on
selecting a control source.
Program or Determines which reference the drive uses. See section 6.3 for
AUTO Monitor information on selecting the reference.
This key is only active when is set to KEYPAD.
ATTENTION: When switching from auto to manual or from manual
to auto, the drive ramps to the reference from the new source at the
rate specified by ACCELERATION TIME (P.001) or DECELERATION TIME
(P.002). An abrupt speed change might occur, depending on the
new reference and the rate specified in these parameters. Make
sure personnel are clear of the drive and motor when switching from
AUTO to MANUAL or from MANUAL to AUTO. Failure to observe this
precaution can result in bodily injury and damage to the equipment.
Program or Toggles direction of motor rotation when (@urs | is set to KEYPAD
FORWARD
Monitor
|
°99
REVERSE The direction is fixed to FORWARD:
® for non-regenerative drives
® if REVERSE DISABLE (P.015) is set ON
® when an AC tachometer is used
* when a pulse encoder with quadrature disabled is used
Program or When is set to KEYPAD and the drive is ready, holding
JOG Monitor
QD down jogs the motor. The motor stops when is released.
When jogging, the motor ramps up to JOG SPEED (P.012) or JOG
SPEED 2 (P.017) at the speed set by JOG ACCEL/DECEL TIME (P.013).
When is released, the drive reference ramps down to zero at
the same rate.
JOG SPEED 2 (P.017) is only available if DIG IN 0 SELECT (P.428) is set
to JOG SPEED SELECT and digital input 0 (terminal 12 on the Regulator
board) is on. See your software manual for information.
Program or when is set to KEYPAD and the drive is ready, applies
RUN Monitor SELECT
power to the motor and allows it to accelerate to the reference.
2-4 FlexPak 3000 DC Drive OIM User's Guide

Table 2.2 — Control Key Descriptions
Key Mode Function
STOP ean If the drive is running, RESET stops the drive as selected by sToP
RESET MODE SELECT (P.114). When the o1m is connected and
communicating with the drive, is always active, regardless of
the setting of [Sune
SELECT
. . . . STOP
If the drive is not running and is set to KEYPAD, resets
SELECT oO
any active faults and alarms. It does not clear the fault and alarm
logs. See chapter 7 for information on resetting faults and alarms.
ATTENTION: The user must provide an external,
operator-accessible coast/stop pushbutton at terminals 7 and 8 on
the Regulator board to disable the machine in case of improper
operation. Uncontrolled machine operation can result if this
procedure is not followed. Failure to observe this precaution could
result in severe bodily injury or loss of life.
2.2 The Display
The OIM screens help you configure and monitor the drive. Figure 2.2 shows the oim
screen at the Main Menu in program mode.
Key Indicators
Display Area
FlezPak S088 Main Meru
POuick Start
Orive
Reference
‘
_
Drive
Status
Speed“VYoltage Loop ¢SPOo
‘
: Indicators
Vo Current Minor Lao ech: Running
Current Limit
Torque Limit
— PROGRAM KEYPAD MANUAL FORWARD
CONTROL
SOURCE
SELECT
AUTO FORWARD
MANUAL REVERSE
Figure 2.2 — OIM Display in Program Mode
The display contains three main areas:
© The drive status indicator area.
® The display area, where the program or monitor mode information is displayed. See
chapter 4 for information on program mode. See chapter 6 for information on
monitor mode.
® The key indicator area.
Description of the OIM Keypad, Display, and Indicators 2-5

2.2.1 Drive Status Indicators
The indicators on the right of the display allow you to check the status of the drive. In
figure 2.2, the Interlock OK and Drive Ready indicators are shown on. The indicators
are described in table 2.3.
Table 2.3 — Drive Status Indicators
Indicator State Description
Fault On At least one fault has occurred. See chapter 7 for fault information.
Off There are no faults.
Alarm On At least one alarm has occurred. See chapter 7 for alarm information.
Off There are no alarms.
Interlock OK On The coast/DB contact and all customer interlocks (Regulator board terminal 9) are
closed. See the hardware manual for more information.
Off One or more customer interlocks or the coast/DB contact is open.
Drive Ready On Drive is ready to run or jog. All customer interlocks are closed, the coast/DB
contact is closed, and there are no faults.
Off Drive is not ready. See chapter 7 for diagnostics information.
Running On The contactor is closed and the motor armature is energized in either run or jog
mode. The drive is running.
Off The contactor is open and the drive is not running.
Current Limit On Drive is operating at the maximum allowable current or torque.
Torque Limit _ ;
Off Drive is not at the maximum allowable current or torque.
2.2.2 Key Indicators
There are five indicators at the bottom of the screen above the keys. When is
. . . . . ELECT.
set to KEYPAD, these indicators tell you which setting is selected by the key. If one of
the other control sources is selected, these indicators tell you the setting selected by
that control source.
2-6 FlexPak 3000 DC Drive OIM User’s Guide

Table 2.4 — Key Indicators
In figure 2.2, the keys are set to PROGRAM, KEYPAD, MANUAL, and FORWARD. Indicators
are described in table 2.4.
Possible
Key Indicator Above Indications Description
PROGRAM PROGRAM OIM is in program mode.
MONITOR,
MONITOR OIM is in monitor mode.
(blank) OIM is in a fault, alarm, or diagnostic menu.
FAULT Fault Menu is displayed.
ALARM Alarm Menu is displayed.
DIAGS Diagnostics Menu is displayed.
CONTROL TERMBLK Signals at the Regulator board terminal strip control the drive.
SELECT
NETWORK A network is controlling drive operation. Blinks when network
communication is not active.
SERIAL Drive is controlled through its serial port, typically by the
CS3000 software.
KEYPAD OIM keys control drive operation.
{uta AUTO oF Depends on the setting of [Suk]. See section 6.2.
MANUAL SELECT
FORWARD FORWARD The drive is configured to run the motor in the forward
= direction.
REVERSE The drive is configured to run the motor in the reverse
direction.
Description of the OIM Keypad, Display, and Indicators

2.2.3 Special Display Characters
There are several special characters you might see on the display. They are described
in table 2.5.
Table 2.5 — Special Display Characters
> ort
The cursor. Indicates the currently selected options. Use
“+P and Jb to move the > cursor. Use G and » to
move the lf cursor.
Displayed if more text or options are available above the
top selection. Press {+> to view the information.
Displayed if more text or options are available below the top
selection. Press Jb to view the information.
Locked cursor. Displayed instead of > if a menu or
parameter option is not available.
FlexPak 3000 DC Drive OIM User’s Guide

Powering Up and Adjusting the OIM
This chapter tells you what to expect on power-up and power-down and how to make
adjustments for your application.
3.1 Powering Up the OIM
The OIM is powered when the drive is powered. During power up, the OIM establishes
communication with the drive and reads drive information from the Regulator board.
The om indicators are off and the display goes through the power-up sequence shown
in figure 3.1.
Important: See the hardware manual for instructions on powering up the drive.
:
(—
~
First
Screen
on
Power-Up
Second Screen on Power-Up
Figure 3.1 — OIM Power-Up Sequence
When the power-up sequence is complete, the olm enters program or monitor mode,
depending on the mode when it was powered down. Any faults or alarms detected
during power-up are displayed before you see the normal displays. See chapter 7 for
information on alarms and faults.
Important: The oiM is powered down with the drive. Make sure changes are saved
before powering down the drive. If parameter changes are not saved, they
will be lost. See section 4.4, “Saving and Restoring Parameter Values”.
Powering Up and Adjusting the OIM 3-1

3.2 Adjusting the Screen Contrast
If the display is difficult to read, you can adjust the contrast. You can do this at any time
except when you are in a parameter value entry screen or during self-tuning. You
might need to change the display contrast periodically because of ambient
temperature changes.
To adjust the screen contrast:
Press C). The contrast adjustment screen is displayed, as shown in
Step 1.
figure 3.2.
Contrast Adljus tment
Figure 3.2 — Contrast Adjustment Screen
Step 2. Use » to increase the contrast (make the screen darker) or C to decrease
the contrast (make the screen lighter).
Step 3. Press to accept the new contrast. The previous screen is displayed.
To save the new configuration through a power cycle, you must use Memory Save.
See section 4.4, “Saving and Restoring Parameter Values”.
3-2 FlexPak 3000 DC Drive OIM User’s Guide