Rockwell Automation Reliance electric FlexPak 3000 User manual

FlexPak® 3000 Drive Operator Interface
Module (OIM) User’s Guide
Instruction Manual D2-3344
68 Rockwell Automation
Reliance Electric

The information in this manual is subject to change without notice.
Throughout this manual, the following notes are used to alert you to safety considerations:
ATTENTION: Identifies information about practices or circumstances that can lead to personal
injury or death, property damage, or economic loss.
Important: Identifies information that is critical for successful application and understanding of the product.
ATTENTION: Only qualified electrical personnel familiar with the construction and operation of
this equipment and the hazards involved should install, adjust, operate, or service this equipment.
Read and understand this section in its entirety before proceeding. Failure to observe this
precaution could result in severe bodily injury or loss of life.
ATTENTION: Pressing or on the OIM immediately starts the motor if the control
source is set to KEYPAD. Make sure the motor and driven machinery are safe to start before
pressing either of these keys. Failure to observe this precaution could result in severe bodily injury
or loss of life.
Reliance, FlexPak, and AutoMax are trademarks of Rockwell International or its subsidiaries.
©1997 Rockwell International Corporation

Introduction to the FlexPak OIM
1.1
1.2
Related Publications «2.0... cc ccecciecee tere ere ee eerie ee eee eieneeeeeeenieeeeenieeeeeeeiaas 1-1
Getting Assistance from Reliance Electric... cece eee eeee eerie 1-1
Description of the OIM Keypad, Display, and Indicators
2.1
2.2
3.4
3.2
3.3
3.4
4.1
4.2
4.3
4.4
5.1
5.2
5.3
5.4
KOYD a oo Ean ae dee ee ee ee eee ee teeta aaaaeeeeeeenenes 2-1
The DiSplay..... nn Un rn ni En i aaa eeee erential 2-5
2.2.1 Drive Status Indicators 0.00... eerie rere aaeeeeeeeeeeeneeeeerenaas 2-6
2.2.2 Key INdICALOMS 0.00... nn i i a neeeeeee tenet 2-6
2.2.3 Special Display Characters ............c ee ii ii aa aae ieee erence 2-8
Powering Up and Adjusting the OIM
Powering Up the OIM 0.0... ri near reenter eee erent tenaaeaeeeeeeenenes 3-1
Adjusting the Screen Contrast... rr i i i inane ieee erent 3-2
Changing the Language Displayed on the OIM............: cece 3-3
Scaling Values Displayed on the OIM 00.0.0... cc cece etcetera eae eeee tree eeeaaeeas 3-4
3.4.1 Changing the Scaling of Speed, Load, and Outer Control Loop Units.. 3-5
3.4.2 Scaling Speed or Outer Control Loop Units to Custom Settings........... 3-6
Basics of Configuring the Drive Using the OIM
Types of Parameters ........... ni i i nee tener eerent 4-1
Accessing OIM Menus and Parameters ........0..c cece i eaeee tree teeta 4-2
4.2.1 Accessing the Menus 2.00... i ri i aaaeeeeeereerennaaa 4-2
4.2.2 Using Help in Program Mode .............c cee eet i aaa nese ee eeereeeeaee 4-3
4.2.3 Accessing the Parameters .00.........: cc eee ri ee i i aaneeeeeee terete 4-4
4.2.4 Viewing Parameter ValU@S 00.0.0... cee ri adie ee eerie tie 4-5
4.2.5 Changing Parameter Values ............. eee i i i eae ee tree teenie 4-5
4.2.6 Parameter Values That Cannot Be Changed..............c: cece eee 4-7
Using a Password to Protect Configuration. ..........cccccsccecsceeeeeeeeeetnteneeaeeeeeees 4-7
Saving and Restoring Parameter Values «00.0.0... cece eeeeeee ee eeeneaaeaeeees 4-9
4.4.1 Using Memory Operations to Save and Restore Parameter Values.....4-9
4.4.2 Saving Parameter Values When Exiting Program Mode...............00 4-10
Using Quick Start
Preparing for QUICK Start... ec eee tere eee ee eee reneeeeeeereeeeeteeeeeennaas 5-1
Using the Quick Start Exit MONu...... enter tree e re aaeeeeeeeeeeertnaeeeeeen 5-1
Configuring the Drive Using Quick Start... ee ceeeseeeeeeeeeeeeeeeeenneeeeesenaeees 5-2
Self-Tuning the Current Minor and Speed LOOPS ........ ccc ceeceeeeeeeeeteeeeeteeneeeeees 5-4
5.4.1 Setting Up the OIM for Self-TUNIINg ....... 0. cece ee ee tetiaeeeeeeeeetie 5-4
5.4.2 Performing the Self-Tuning Procedure......... cee eee ee eee 5-5
5.4.3 Exiting Before Self-Tuning is Complete... ccc eeeeeeeeeette 5-7
5.4.4 What To Do if a Fault Occurs During Self-Tuning.............c: seers 5-7
5.4.5 Self-Tune Parameter DeSCriptions ...........ccccccccccsssssseeeeeeeceeeeeseeseeeeeeeeeees 5-7
Quick Start Parameter DeSCTIPtiONS «0.0... eect ee eee eee etetaaaaaeeees 5-8
5.5
Contents

Using the OIM to Monitor and Control the Drive
6.1
6.2
6.3
6.4
74
7.2
7.3
7.4
7.5
7.6
Using the OIM to Monitor Drive Output «0.000... ceeeeeeeeeeeeeeeeeeeeeeeteeeeeenaeees 6-1
6.1.1 Description of the Monitor Mode Outputs ............cceeceteeeeeeeenteeeeeenaes 6-1
6.1.2 Selecting the Outputs to Monitor ........0....ccceeeeeeeeeeeeeeteteeeeeeeneeeeeenias 6-2
6.1.3 Using Help in Monitor Mode 0.0.00... eee etree treeeaeeeeeereeenee 6-2
OTe ice) ale] 0 11 6. — eee 6-2
6.2.1 About the Control SOUrCE ......... cece eeeeeeeeeenneeeeeeeeeenineeeeeenieeeeeenaas 6-3
6.2.2 Setting the Control SOUICE.......... cc eceeereeeeneeeeeeenteeeeeeeeeenneeeeeenieeeeeenaas 6-4
Changing the Manual Reference Using the OIM ...0.......ecccceceeeeteeeeettteeeeeenees 6-4
Using the OIM to Control the Drive ..0...... ccc cceeeeeeeeeeeceeeeeseeeeeeeeeeeeennneeteeanees 6-5
6.4.1 Starting the Drive oo... eee eee eee eetieeeeeeenneeeeeeeeeenneeeseeeneeeeeeeneas 6-5
6.4.2 Stopping the Drive ..0...... cece eect eee ennne teers tnneeeeeeeeetneeeeeetneeeeeeenaas 6-5
6.4.3 Changing Drive Direction... eeceeeeeeeeeneeeeeeeeencieeeeeetnteeeeenaes 6-6
Troubleshooting the Drive Using the OIM
Identifying Problems Indicated by Faults or Alarms ..........:c::ccccssceeeeeeeeteeseeeees 7-1
Reviewing and Resetting Faults and Alarms ............:::ccsseceeeceeeeeeeeeeeenneaeeees 7-2
7.2.1 Reviewing the Fault and Alarm LOgS .......... ccc cece ee eeeeeeeeecaeeeeeereees 7-3
7.2.2 Resetting Faults and Alarms and Clearing the Log$S ............: cee 7-4
Using Diagnostics to Solve Drive Problems .............cccceieeneeeeeeeeeeeeeeteteaeeeeeees 7-5
Clearing a Programming Error MeSSag@...........:::ccceceeetee eee ette etna eaeeeeeetee eee 7-6
Determining Why the OIM is Not Communicating with the Drive... 7-6
Replacing the OIM ........ cer ct rr eee reer rer a aeaeeeeeeeeeeeeeeeeentaaaeaeeaes 7-7
7.6.1 Preparing to Replace the OIM ........... cece ere i eae aeaaeeeeeee eee 7-7
7.6.2 Accessing the OIM and Disconnecting It from the Regulator Board......7-7
7.6.3 Replacing the OIM Circuit Board Only... cece ee eee eeecaeeeeeereees 7-8
7.6.4 Replacing the Entire OIM ASSEMbly ........... ccc ccecceereeeeeeereeteetneneaeeeeeees 7-8
Resetting the ClOCK....... ccc ccc ec ee rier reer rere enna ae eeeeeeeeeeeeeeeeeteneaeeneees 7-9 7.7
OIM Menu Siructure
A. FlexPak 3000 Main Menu u........c.ccccccccccccceeeeeccseeeecesseseeeeeeseeuueueeaueeseeeueeuvaaeeentes A-1
A.2 Complete OIM Menu Structure ...........ccccceccccceccececceseeeseeeeeeeeesaaeeessessesesseeserenss A-1
FlexPak 3000 DC Drive OIM User’s Guide

Figure 2.1 — OIM Keypad, Display, and Indicators «00... eect ee reer eee 2-1
Figure 2.2 — OIM Display in Program Mode ...........0: ccc ee eae eeee eee e teen 2-5
Figure 3.1 — OIM Power-Up Sequence............:. ce eee ee ii i aa aeeee eee ecnaaeeas 3-1
Figure 3.2 — Contrast Adjustment Screen. .....0.....cccccceccceeeeeeeetccieeeeeeeneeeeeenieeeeeenaas 3-2
Figure 3.3 — Language Selection Screen ........0..cccccceecececcneeeeeeeeeeeieeeeesineeeeeennneeeeeees 3-3
Figure 3.4 — Define User Units Menu ...0.......ecceeccccteceeeetteeeeeeeettetieeeeeetiieeeeetiieeeeerenea 3-5
Figure 3.5 — Define Speed Units Screen ............. eee et i ian aa nese seer teeta 3-5
Figure 3.6 — Define Custom Speed Units — Tag Screen...........:cceecceeeeee eet 3-6
Figure 3.7 — Define Speed Units — Full Scale Value Screen.........0...0. ee 3-6
Figure 3.8 — Define Speed Units — Decimal Place Screen............:::ccccceeeeeteeeeeeees 3-7
Figure 4.1 — Main Menu Screen ..........cccccccccceeeeeeeeteteeeeeeetneeeeeeenenieeeeeeeieeeeesnieeeeerened 4-2
Figure 4.2 — Main Menu Help Screen ........... cee eer i i aaa ae eeee er eee tenia 4-3
Figure 4.3 — Example of the Drive Reference Menu Help Screen...........:: cece 4-3
Figure 4.4 — Example of a Parameter Help Screen... eee reer eee ee tee 4-3
Figure 4.5 — Selecting the Input/Output Menu..........0.:ccceeeceeeceeeeeeeeeeeettieeeeettteeeeeee 4-4
Figure 4.6 — Input/Output Menu... cece cere eeeeeieee eee enneeeeee er etieeeeeetiieeeertinieeeeeeaa 4-4
Figure 4.7 — Meter Outputs Menu...........:cccccceceeceeeeeeeeeeeceeeeeeeentieeeeeeteeeeetiieeeeerenea 4-5
Figure 4.8 — Example of a Parameter Entry Screen... ccc eeescnneeeeeeeetenes 4-5
Figure 4.9 — Parameter Entry Screen with a List of Options.....0...... cc ceeeeeeeeeee 4-6
Figure 4.10 - PASSWORD Parameter Entry Screen ..0.0.... ccc eeeecee eee eeeeeee tee 4-8
Figure 4.11 — Memory Operations SCreen...........:cccceccceeeeeeeeeteteeeeeeetieeeeetnieeeeerenea 4-9
Figure 4.12 — Memory Save Screen.........cccccccecccceeeeeeeseneeeeeeeeicneeeserseeeeesieeeeeees 4-10
Figure 4.13 — Parameters Have Been Modified Screen ....0.......cccccceecceteeeeeeneeeeeenes 4-10
Figure 4.14 — Save Current Parameter Values Screen ...........:::ccccceeeeeeeeeeee eee tee 4-10
Figure 5.1 — Quick Start Exit M@Nnu........ eee tier anne rere aaeeeeeetieeeeenaeeeeree 5-1
Figure 5.2 — First Quick Start Parameter Entry Screen ..........:ccecseeeeeeeeeeeenneeeeee 5-3
Figure 5.3 — Quick Start Complete Screen.............cccccececceeeeeeeeeeecneeeeeesneeeetnieeeeerenea 5-3
Figure 5.4 — Self-Tuning Screen.........cccccccccceeeeeceeeneeeeeeeecneeeeeeeniaeeeeeeeneeeeeenieeeeeeenaas 5-6
Figure 5.5 — Self-Tuning Complete Screen ...........cccccccccereeeeeseteceeeeeeeenteeeeetnieeeeerenea 5-6
Figure 6.1 — First Monitor Mode Screen .............::c:e cece eee ei eee aeeee seen eeeaaeeas 6-1
Figure 6.2 — Second Monitor Mode Screen............: cece ete i eae seer erent 6-2
Figure 6.3 - CONTROL SOURCE SELECT Screen .....0.....cccesscseeeseeteeeeeeneeeeeeees 6-4
Figure 7.1 — Example of a Fault Screen .........cccccceceeeeeeeeeeeeeeeetetieeeeetieeeeetneeeeerenea 7-1
Figure 7.2 — Example of an Alarm Screen.............: cece ee eri te nese eter teeta 7-2
Figure 7.3 — Fault Me@nu........... nn i i ln i nade ee ee erential 7-2
Figure 7.4 — Alarm Menu .............. cece tre i inner erent ninaeeeeeereneteeaaa 7-2
Figure 7.5 — Example of a Fault Log Screen ......... ccc cccececeeeeeeeeeteeeeeeeeeetneeeeetnneeeeerenea 7-3
Figure 7.6 — Example of a Fault Detail Screen........... cece eeeeeeeeetieeeeetnneeeeerenea 7-3
Figure 7.7 — Example of an Alarm Detail Screen... eee eee eee 7-3
Figure 7.8 — DiagnosticS [email protected] ccc er i eee eee e terete terete aaeeeee eee eetie 7-5
Figure 7.9 — Reset Clock Message Screen... ti ee ee eaaeeeeeeeeee enti 7-9
List of Figures Il

FlexPak 3000 DC Drive OIM User’s Guide

Table 2.1 — Programming Key DeSCriptiOns ........... cc cece anes eee ee teenie 2-2
Table 2.2 — Control Key DeSCriptions ............c ieee eee eases eee eeeteenaaeeas 2-4
Table 2.3 — Drive Status INdICAtOIS........ eee eter e teeter eee rte tees eeeteeeeetaeeeeenaees 2-6
Table 2.4 — Key Indicators .......... nn ri i aaa aae esse teen nenaaeeas 2-7
Table 2.5 — Special Display CharacterS.............. cee ete i ri aaa ae seer erent 2-8
Table 3.1 — Parameter Displays That are Affected by Scaled Units.............. 3-4
Table 5.1 — Parameters Configured by CML and Speed Loop Self-Tuning ............. 5-4
Table 6.1 — Effect of Control Source and Reference Settings on the AUTO/MANUAL
Indicator and OIM DisplayS............. cece ce ee eteeaaeeeeee eee tneenaaeeas 6-3
Table 7.1 — OIM Failure Causes and Solutions .....0.....cccceecesseseeeeeeesneeeeeeneeeeeeenaas 7-6
List of Tables

Vi FlexPak 3000 DC Drive OIM User’s Guide

Introduction to the FlexPak OIM
The FlexPak"™ Operator Interface Module (01m) is a keypad and display that connects
to FlexPak 3000 DC drives. It communicates serially to the drive Regulator board and
allows you to change drive parameters, operate the drive, and monitor drive operation.
Changing Drive Parameters
Drive parameters set critical information about the drive, such as the motor rated
amps and top speed. You can also use parameters to fine-tune the drive for your
application, scale inputs and outputs, view the values of output signals, and configure
remote interfaces. For detail on accessing parameters, see chapter 4.
To view and set the most critical parameters quickly, you can use the oiM’s Quick Start
option, described in chapter 5.
Operating the Drive
After the parameters are configured, you can operate the drive through the OI.
Operation includes setting the source for control (Such as the terminal strip, serial
port, or OIM) and starting and stopping the drive. For detail on these functions, see
chapter 6.
Monitoring Drive Operation
During normal drive operation, the OIM displays the values of two or four drive outputs,
such as motor speed and motor load. For information on determining which outputs
are displayed, see chapter 6.
If a fault or alarm occurs, the output display is replaced by an alarm or fault message.
For information on resolving, clearing, and resetting fault and alarm messages, see
chapter 7.
1.1 Related Publications
This manual describes how to use the oim with the FlexPak 3000 drive. For
information on drive installation and drive startup, see the hardware manual shipped
with your drive. For parameter descriptions and troubleshooting procedures, see the
software manual shipped with your drive.
1.2 Getting Assistance from Reliance Electric
If you have any questions or problems with the products described in this instruction
manual, contact your local Reliance Electric sales office. For technical assistance, call
1-800-726-8112.
Introduction
to
the
FlexPak
OIM
1-1

1-2 FlexPak 3000 DC Drive OIM User’s Guide